Temporary track hoisting equipment for shield tunnel

By designing a temporary track lifting equipment for shield tunnel construction, the coordination of electric reverse chains and mobile tracks is used to solve the problem of time-consuming and labor-intensive temporary track removal and handling, efficient lifting and transportation is achieved, and the amount of manual labor and the risk of safety accidents is reduced.

CN222666438UActive Publication Date: 2025-03-25SHANDONG LUQIAO GROUP CO LTD
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Patent Information

Application Number
CN202421448946.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-25
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

During the construction of the shield tunnel, the demolition and handling of temporary tracks are time-consuming and labor-intensive, affecting the acceptance and handover work, and prone to safety accidents.

Method used

A temporary rail hoisting equipment for shield tunnels is designed, including a pipe piece pallet truck, a support rod, a deployable mounting frame, a moving track, an electric reverse chain and a baffle. The removed track is lifted through the electric reverse chain, and the track is hoisted onto the pipe piece pallet truck through the cooperation of the moving track and the mounting frame, which improves transportation efficiency and reduces the amount of manual labor.

Benefits of technology

Through the coordination of electric reverse chain lifting and moving tracks, efficient lifting and transportation of temporary tracks is achieved, the amount of manual labor is reduced, the removal efficiency is improved, and the risk of safety accidents is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shield tunnel construction, and provides shield tunnel temporary track hoisting equipment which comprises a duct piece pallet truck, a plurality of supporting rods are symmetrically and vertically arranged on the duct piece pallet truck, an extensible mounting frame is arranged on the supporting rods, a moving track is arranged on the mounting frame in a sliding mode, and an electric chain block is arranged on the moving track. Baffles are arranged at two ends of the moving track. The detached track in the tunnel is hoisted through the electric chain block, the electric chain block moves left and right on the movable track, the movable track moves front and back on the mounting frame, the electric chain block is driven to move, and therefore the detached track is hoisted to the proper position of the duct piece pallet truck, and by means of reasonable arrangement, the efficiency is improved. The transportation efficiency of the duct piece pallet truck is improved, and meanwhile the manual labor amount is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of shield tunnel construction, in particular to temporary track hoisting equipment for a shield tunnel. Background Art

[0002] In order to meet people's needs for convenient, comfortable and fast travel, urban rail transit construction is developing more and more rapidly, and more and more tunnel shield construction methods are being used. During the construction of shield tunnels, temporary tracks are usually required to be laid to facilitate the passage of auxiliary vehicles such as construction battery vehicles. After the construction of the shield tunnel is completed, the temporary tracks in the tunnel need to be removed. However, the removal and transportation process of such tracks is time-consuming, which affects the acceptance and handover work. Traditional temporary tracks are removed and transported manually, which is time-consuming and labor-intensive, and is prone to safety accidents.

[0003] Therefore, in view of the above problems, a temporary track hoisting equipment for a shield tunnel is proposed to solve the above problems. Utility Model Content

[0004] Aiming at the deficiencies of the prior art, the utility model develops temporary track hoisting equipment for a shield tunnel. The utility model can hoist and transport the track removed from the tunnel.

[0005] The utility model solves the technical problem through a technical solution: a temporary track hoisting device for a shield tunnel, comprising a segment pallet truck, a plurality of support rods are symmetrically and vertically arranged on the segment pallet truck, an expandable mounting frame is arranged on the support rods, a movable track is slidably arranged on the mounting frame, an electric fall chain is arranged on the movable track, and baffles are arranged at both ends of the movable track.

[0006] The rails removed from the tunnel are hoisted by electric fall chains, which move left and right on the movable rails, and the movable rails move forward and backward on the mounting frame, driving the electric fall chains to move, thereby hoisting the dismantled rails to the appropriate position on the segment pallet truck. Through reasonable arrangement, the transportation efficiency of the segment pallet truck is improved, while the manual labor is reduced.

[0007] Preferably, the mounting frame includes a fixed rail and a rotating rail. A rotating rail is arranged on the upper end of a support rod on one side of the segment pallet trolley. The rotating rail is connected to the support rod through a rotating shaft. A fixed rail is arranged on the upper end of the support rod on the other side of the segment pallet trolley. The rotating rail and the fixed rail are connected through a detachable connecting part. The movable rail is slidably connected to the fixed rail or the rotating rail.

[0008] By setting a rotating track and turning it to a position perpendicular to the fixed track, the movable track is slidably connected to the fixed track, and a huge gap is generated between the rotating track and the fixed track, which makes it convenient to centrally unload the dismantled tracks on the segment pallet truck through other equipment, thereby improving the efficiency of unloading the dismantling tracks and preventing the rotating track from obstructing the dismantling tracks.

[0009] Preferably, the detachable connecting member includes a mounting plate, mounting bolts and an inclined surface, the contact surface between the rotating track and the fixed track is an inclined surface, a mounting plate is arranged on the rotating track, the mounting plate is overlapped on the fixed track, and the mounting plate is connected to the fixed track by multiple mounting bolts.

[0010] The contact surface between the rotating track and the fixed track is an inclined surface, and the inclined surface is set to limit the rotation direction of the rotating track and reduce the resistance of the movable track during the movement between the two.

[0011] Preferably, a plurality of first electric pulleys are arranged on the movable track, the first electric pulleys are slidably connected to the fixed track or the rotating track, the second electric pulleys are slidably connected under the movable track, and the second electric pulleys are provided with electric fall chains.

[0012] The moving track is driven to move by the first electric pulley, and the electric fall chain is driven to move by the second electric pulley.

[0013] Preferably, the first electric pulley and the second electric pulley both include a shell, a driving wheel, a driven wheel and a motor. The driving wheel and the driven wheel are symmetrically rotatably arranged in the shell, the driving wheel and the driven wheel are clamped on the track, and the motor is arranged outside the shell, and the output end of the motor is connected to the driving wheel.

[0014] The driving wheel and the driven wheel are clamped on the slide rail to prevent falling off, and the driving wheel is driven to rotate by the motor, thereby driving the first electric pulley or the second electric pulley to move.

[0015] Preferably, a connecting rod is horizontally arranged on the support rod at one end of the segment pallet truck, the connecting rod is away from the fixed track and perpendicular to the fixed track, the connecting rod is connected to the support rod through reinforcing ribs, and fixed rods are arranged on the connecting rods on both sides, and the fixed rod is connected to the movable track through a first electric pulley.

[0016] By setting reinforcing ribs, the installation strength of the connecting rod is improved. By setting fixed rods, the support rods on which the connecting rods are set are evenly stressed, thereby improving the overall structural strength. At the same time, by setting fixed rods, the length of the moving track is extended, so that the electric fall chain can be hoisted outside the segment pallet truck.

[0017] The effects provided in the utility model content are only the effects of the embodiments, not all the effects of the utility model. The above technical solution has the following advantages or beneficial effects:

[0018] The rails removed from the tunnel are hoisted by electric fall chains, which move left and right on the moving rails, and the moving rails move forward and backward on the mounting frame, driving the electric fall chains to move, thereby hoisting the dismantled rails to the appropriate position on the segment pallet truck. Through reasonable arrangement, the transportation efficiency of the segment pallet truck is improved, while the labor workload is reduced;

[0019] By setting a rotating track and turning it to a position perpendicular to the fixed track, the movable track is slidably connected to the fixed track, and a huge gap is generated between the rotating track and the fixed track, which makes it convenient to centrally unload the dismantled tracks on the segment pallet truck through other equipment, thereby improving the efficiency of unloading the dismantling tracks and preventing the rotating track from obstructing the dismantling tracks. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0021] Figure 1 It is a schematic diagram of the closed structure of the rotating track of the utility model.

[0022] Figure 2 It is a schematic diagram of the opening structure of the rotating track of the utility model.

[0023] Figure 3 It is a schematic diagram of the structure of the first electric pulley and the second electric pulley of the utility model.

[0024] Figure 4 It is a detachable connecting piece of the utility model.

[0025] In the figure, 1. segment pallet truck; 2. support rod; 3. mounting frame; 4. movable track; 5. electric fall chain; 6. baffle; 7. fixed track; 8. rotating track; 9. rotating shaft; 10. mounting plate; 11. mounting bolts; 12. inclined plane; 13. first electric pulley; 14. second electric pulley; 15. housing; 16. driving wheel; 17. driven wheel; 18. motor; 19. connecting rod; 20. reinforcing rib; 21. fixing rod. DETAILED DESCRIPTION

[0026] In order to clearly illustrate the technical features of this solution, the utility model is described in detail below through specific implementation methods and in combination with the accompanying drawings. The disclosure below provides many different embodiments or examples for realizing different structures of the utility model. In order to simplify the disclosure of the utility model, the components and settings of specific examples are described below. In addition, the utility model can repeat reference numbers and / or letters in different examples. This repetition is for the purpose of simplification and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. It should be noted that the components illustrated in the accompanying drawings are not necessarily drawn to scale. The utility model omits the description of known components and processing technologies and processes to avoid unnecessary limitations on the utility model. The terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] like Figures 1 to 4 As shown, a temporary track hoisting device for a shield tunnel comprises a segment pallet truck 1, on which a plurality of support rods 2 are symmetrically and vertically arranged, on which a deployable mounting frame 3 is arranged, on which a movable track 4 is slidably arranged, on which an electric fall chain 5 is arranged, and at both ends of the movable track 4, baffles 6 are arranged. The track removed from the tunnel is hoisted by the electric fall chain 5, which moves left and right on the movable track 4, and the movable track 4 moves forward and backward on the mounting frame 3, driving the electric fall chain 5 to move, so as to hoist the disassembled track to a suitable position on the segment pallet truck 1, and through reasonable arrangement, the transportation efficiency of the segment pallet truck 1 is improved, while the manual labor is reduced.

[0028] The mounting frame 3 includes a fixed rail 7 and a rotating rail 8. The rotating rail 8 is arranged on the upper end of the support rod 2 on one side of the segment pallet trolley 1. The rotating rail 8 is connected to the support rod 2 through a rotating shaft 9. The fixed rail 7 is arranged on the upper end of the support rod 2 on the other side of the segment pallet trolley 1. The rotating rail 8 and the fixed rail 7 are connected through a detachable connector. The movable rail 4 is slidably connected to the fixed rail 7 or the rotating rail 8. By setting the rotating rail 8, the rotating rail 8 is turned to a position perpendicular to the fixed rail 7. At this time, the movable rail 4 is slidably connected to the fixed rail 7, and a huge gap is generated between the rotating rail 8 and the fixed rail 7, which facilitates the removal of the rails on the segment pallet trolley 1 through other equipment. The efficiency of removing the removed rails is improved and the rotating rail 8 is prevented from obstructing the removal rails.

[0029] The detachable connecting member includes a mounting plate 10, mounting bolts 11 and an inclined surface 12. The contact surface between the rotating track 8 and the fixed track 7 is the inclined surface 12. The mounting plate 10 is arranged on the rotating track 8, and the mounting plate 10 is overlapped on the fixed track 7. The mounting plate 10 is connected to the fixed track 7 through a plurality of mounting bolts 11. The contact surface between the rotating track 8 and the fixed track 7 is the inclined surface 12. The inclined surface 12 is arranged so as to limit the rotation direction of the rotating track 8 and reduce the resistance of the movable track 4 during the movement between the two.

[0030] A plurality of first electric pulleys 13 are arranged on the moving rail 4, the first electric pulleys 13 are slidably connected to the fixed rail 7 or the rotating rail 8, a second electric pulley 14 is slidably connected below the moving rail 4, and an electric fall chain 5 is arranged on the second electric pulley 14. The moving rail 4 is moved by the first electric pulley 13, and the electric fall chain 5 is moved by the second electric pulley 14.

[0031] The first electric pulley 13 and the second electric pulley 14 both include a housing 15, a driving wheel 16, a driven wheel 17 and a motor 18. The driving wheel 16 and the driven wheel 17 are symmetrically arranged in the housing 15 for rotation. The driving wheel 16 and the driven wheel 17 are clamped on the track. The motor 18 is arranged outside the housing 15, and the output end of the motor 18 is connected to the driving wheel 16. The driving wheel 16 and the driven wheel 17 are clamped on the slide rail to prevent them from falling off, and the driving wheel 16 is driven by the motor 18 to rotate, thereby driving the first electric pulley 13 or the second electric pulley 14 to move.

[0032] A connecting rod 19 is horizontally arranged on the support rod 2 at one end of the segment pallet truck 1. The connecting rod 19 is away from the fixed track 7 and perpendicular to the fixed track 7. The connecting rod 19 is connected to the support rod 2 through a reinforcing rib 20. The connecting rods 19 on both sides are connected with fixed rods 21. The installation strength of the connecting rod 19 is improved by providing the reinforcing rib 20. The support rod 2 provided with the connecting rod 19 is evenly stressed by providing the fixed rod 21, thereby improving the overall structural strength. At the same time, the length of the moving track 4 is extended by providing the fixed rod 21, so that the electric fall chain 5 can be hoisted outside the segment pallet truck 1.

[0033] Working principle: Move the segment pallet truck 1 to the vicinity of the dismantled track, lift the dismantled track of the tunnel through the electric fall chain 5, and lift it onto the segment pallet truck 1. During the lifting process, by moving the mobile rail 4 and the electric fall chain 5, the arrangement of the tunnel dismantling track lifted onto the segment pallet truck 1 is made more reasonable, and more can be transported at one time. After loading is completed, move the segment pallet truck 1 to the unloading position, move the mobile rail 4 so that the mobile rail 4 is located at the fixed rail 7, remove the mounting bolts 11, rotate the rotating rail 8, and then use other equipment to centrally unload or lift it away.

[0034] Although the specific implementation methods of the utility model are described above in conjunction with the accompanying drawings, this does not limit the scope of protection of the utility model. On the basis of the technical solution of the utility model, various modifications or deformations that can be made by technical personnel in this field without creative work are still within the scope of protection of the utility model.

Claims

1. A temporary track hoisting device for a shield tunnel, comprising a segment pallet truck (1), characterized in that: A plurality of support rods (2) are symmetrically and vertically arranged on the segment pallet vehicle (1); a deployable mounting frame (3) is arranged on the support rod (2); a movable track (4) is slidably arranged on the mounting frame (3); an electric fall chain (5) is arranged on the movable track (4); and baffles (6) are arranged at both ends of the movable track (4).

2. The temporary track hoisting equipment for a shield tunnel according to claim 1 is characterized in that: The mounting frame (3) comprises a fixed track (7) and a rotating track (8); the rotating track (8) is arranged at the upper end of a support rod (2) on one side of the segment pallet vehicle (1); the rotating track (8) is connected to the support rod (2) via a rotating shaft (9); the fixed track (7) is arranged at the upper end of the support rod (2) on the other side of the segment pallet vehicle (1); the rotating track (8) and the fixed track (7) are connected via a detachable connecting piece; and the movable track (4) is slidably connected to the fixed track (7) or the rotating track (8).

3. The temporary track hoisting equipment for a shield tunnel according to claim 2 is characterized in that: The detachable connecting member comprises a mounting plate (10), mounting bolts (11) and an inclined surface (12); the contact surface between the rotating track (8) and the fixed track (7) is the inclined surface (12); the mounting plate (10) is arranged on the rotating track (8); the mounting plate (10) is overlapped on the fixed track (7); and the mounting plate (10) is connected to the fixed track (7) via a plurality of mounting bolts (11).

4. The temporary track hoisting equipment for a shield tunnel according to claim 1 is characterized in that: A plurality of first electric pulleys (13) are arranged on the movable track (4), the first electric pulleys (13) are slidably connected to the fixed track (7) or the rotating track (8), a second electric pulley (14) is slidably connected below the movable track (4), and the second electric pulley (14) is provided with an electric fall chain (5).

5. The temporary track hoisting equipment for a shield tunnel according to claim 4 is characterized in that: The first electric pulley (13) and the second electric pulley (14) both comprise a housing (15), a driving wheel (16), a driven wheel (17) and a motor (18); the driving wheel (16) and the driven wheel (17) are symmetrically arranged in the housing (15) for rotation; the driving wheel (16) and the driven wheel (17) are clamped on a track; the motor (18) is arranged outside the housing (15); the output end of the motor (18) is connected to the driving wheel (16).

6. The temporary track hoisting equipment for a shield tunnel according to claim 1 is characterized in that: A connecting rod (19) is horizontally arranged on the support rod (2) at one end of the segment pallet vehicle (1), the connecting rod (19) is away from the fixed track (7) and is perpendicular to the fixed track (7), the connecting rod (19) is connected to the support rod (2) via a reinforcing rib (20), and fixed rods (21) are arranged on the connecting rods (19) on both sides, and the fixed rods (21) are connected to the movable track (4) via a first electric pulley (13).