Concentricity testing tool for welding copper sheet
By designing the concentricity test tooling for welding copper sheets, using a rapid testing mechanism and positionable rotary assembly, rapid positioning and automatic testing of the center position of the circular hole on the welding copper sheets is achieved, solving the problems of low testing efficiency and large errors in the prior art, and improving the testing accuracy and efficiency.
Patent Information
- Application Number
- CN202421346421.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-06-13
AI Technical Summary
The existing welding copper sheet has low efficiency in concentricity and flatness testing, and the manual test error is large, so it is impossible to take into account both concentricity and flatness testing.
A concentricity testing tool for welding copper sheets is designed, including a base and a rapid testing mechanism. The rapid fixing and automatic testing of welding copper sheets are achieved through components such as slide columns, fixed blocks, pressing plates, springs and screws. Combined with positionable rotating components and moving components, it realizes rapid positioning of the center position of the circular holes on the welding copper sheets and automatic testing of concentricity and planeness.
It realizes rapid determination of the center position of the circular holes on welding copper sheets with different sizes, high automatic testing accuracy, and can take into account both concentricity and flatness, which significantly improves the testing efficiency of welding copper sheets.
Smart Images

Figure CN222670955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardware precision processing, in particular to a concentricity testing tool for welding copper sheets. Background Art
[0002] Welding copper sheet is a welding material, usually used to connect copper and copper alloys. Welding copper sheet is mainly composed of metals such as copper, nickel and zinc. It has good conductivity, plasticity and corrosion resistance. Welding copper sheet is widely used in the manufacture of household appliances, electronic equipment, auto parts, architectural decoration and other fields. Welding copper sheet can also be used to make handicrafts and decorations. There are many shapes of welding copper sheet, among which welding copper sheet with two round holes in the middle is particularly common.
[0003] In order to ensure the accuracy of welding copper sheets, it is necessary to test the concentricity of the two circular holes and the flatness of the welding sheets, and a concentricity testing tool for welding copper sheets is needed. The existing welding copper sheets are mostly tested for concentricity and flatness manually, with the needle of a dial indicator touching the inner wall of the circular hole and the surface of the copper sheet, and the various data of the welding copper sheet are judged by observing the dial indicator readings. In the traditional concentricity and flatness test of welding copper sheets, since the welding copper sheets are special-shaped parts with different sizes, the center of the circular hole on the copper sheet cannot be quickly determined, the manual test has a large error, and the concentricity and flatness tests cannot be taken into account at the same time. The test efficiency of welding copper sheets is low. Therefore, a concentricity testing tool for welding copper sheets is proposed. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a concentricity testing tool for welding copper sheets, which can quickly determine the center position of circular holes on welding copper sheets of different sizes, automatically test with high test accuracy, and can also take into account the tests of concentricity and flatness at the same time, thereby improving the test efficiency of welding copper sheets and effectively solving the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a concentricity test tool for welding copper sheets, comprising a base and a rapid testing mechanism;
[0006] The rear end of the base is slidably connected to a moving seat, the inner upper end of the moving seat is rotatably connected to a connecting shaft, and the front end of the connecting shaft is provided with a mounting plate;
[0007] The quick testing mechanism includes a sliding column, a fixed block, a pressure plate, a tension spring and a screw rod. The sliding columns are all arranged at the front end of the mounting plate. A fixed block is provided at the front end of two vertically adjacent sliding columns. The pressure plates are slidably connected between the two vertically adjacent sliding columns. A tension spring is provided between the rear end of the fixed block and the front end of the pressure plate. The tension spring is sleeved on the outer surface of the sliding column. The screw rod is threadedly connected to the middle of the inner part of the fixed block. The rear end of the screw rod is fitted with the front end of the longitudinally adjacent pressure plate. The front end of the screw rod is provided with a knob, which can quickly fix and release the welding copper sheet.
[0008] Furthermore, the rapid testing mechanism also includes a positionable rotating component, which includes a limit block and an electric push rod. The limit block is slidably connected to the middle of the inner front side of the fixed block, and the electric push rod is arranged on the inner rear side of the fixed block. The input end of the electric push rod is electrically connected to the output end of the single-chip microcomputer, and the front end of the telescopic end of the electric push rod is fixedly connected to the rear end of the limit block, so as to quickly locate the center position of the circular hole on the welding copper sheet.
[0009] Furthermore, the positionable rotating component also includes a motor and gears. An end cover is provided on the rear side of the upper end of the movable seat. The motor is arranged inside the end cover. The input end of the motor is electrically connected to the output end of the single-chip microcomputer. The gears are respectively arranged at the rear ends of the connecting shaft and the output shaft of the motor. The two gears are meshed and connected and rotate automatically, which is convenient for testing the concentricity of the circular holes on the welding copper sheet.
[0010] Furthermore, the rapid testing mechanism also includes a moving component, which includes a guide column and a screw rod. The guide columns are arranged between the left and right inner walls of the base. The outer surface of the guide column is slidingly connected to the inner middle of the moving seat. The screw rod is rotatably connected to the upper rear side of the base. The outer surface of the screw rod is threadedly connected to the inner center of the moving seat, providing a basis for testing the flatness of the welded copper sheet.
[0011] Furthermore, the moving component also includes a handwheel, which is arranged at the right end of the screw rod. The outer surface of the handwheel is provided with evenly distributed anti-slip stripes, which can quickly drive the moving seat to move left and right to achieve flatness testing.
[0012] Furthermore, the rapid testing mechanism also includes a universal bracket and a dial indicator. The universal bracket is arranged at the middle of the upper front side of the base, and the dial indicator is arranged at the upper rear side of the universal bracket. The position of the dial indicator can be quickly adjusted to facilitate testing of different positions of the welded copper sheet.
[0013] Furthermore, the single chip microcomputer is arranged at the right rear end of the base, and the input end of the single chip microcomputer is electrically connected to an external power supply to provide a control effect for the test of welding copper sheets.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. Turn the knob, and the screw will rotate accordingly. As the knob turns, the screw moves down and continuously presses the pressure plate, causing the pressure plate to move down synchronously. The tension spring is expanded under force until the pressure plate lightly contacts the surface of the welding copper sheet. At this time, the pressure plate forms a preliminary fixation on the welding copper sheet, and the fixing effect is not high. At this time, if the pressure plate is subjected to force, it will move longitudinally. Due to the limitation of the pressure plate, no vertical displacement will occur. The single-chip microcomputer controls the electric push rod to work, and the telescopic end of the electric push rod extends forward, driving the limit block to move forward until the outer edge of the limit block contacts the inner wall of the circular hole on the welding copper sheet. At this time, as the limit block moves forward, the welding copper sheet moves, causing the inner wall of the circular hole to be close to the outer edge of the limit block. At this time, the position of the circular hole on the welding copper sheet coincides with the center of the circle of the limit block and the connecting shaft, and the center position is determined. Then turn the knob again to make the pressure plate and the welding copper sheet contact more closely, and the fixing effect is maximized. The center position of the circular hole on welding copper sheets of different sizes can be quickly determined.
[0016] 2. Adjust the universal bracket so that the probe of the dial indicator contacts the inner wall of the circular hole. The single-chip computer controls the operation of the motor. The output shaft of the motor drives the gear below to rotate, and the connecting shaft also rotates synchronously, driving the mounting plate and the welding copper sheet to rotate. As the welding copper sheet rotates, the probe of the dial indicator contacts the inner wall of the circular hole to obtain a reading, and the concentricity data of the circular hole on the welding copper sheet can be obtained. When it is necessary to test the flatness of the welding copper sheet, adjust the universal bracket so that the probe of the dial indicator contacts the surface of the welding copper sheet, turn the handwheel, and the screw rod also rotates synchronously, driving the moving assembly to move longitudinally along the guide column. At this time, the probe of the dial indicator contacts the surface of the welding copper sheet to obtain a reading, and the flatness data of the welding copper sheet can be obtained. Automatic testing has high testing accuracy and can also take into account the testing of concentricity and flatness at the same time, thereby improving the testing efficiency of the welding copper sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the rapid testing mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the limit block structure of the utility model.
[0020] In the figure: 1 base, 2 moving seat, 3 connecting shaft, 4 mounting plate, 5 quick test mechanism, 51 sliding column, 52 fixing block, 53 pressing piece, 54 tension spring, 55 knob, 56 positionable rotating component, 561 limit block, 562 electric push rod, 563 motor, 564 gear, 57 moving component, 571 guide column, 572 screw rod, 573 handwheel, 58 universal bracket, 59 dial indicator, 6 single chip microcomputer, 7 end cover. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-3 , this embodiment provides a technical solution: a concentricity test tool for welding copper sheets, including a base 1 and a quick testing mechanism 5; the rear end of the base 1 is slidably connected to a moving base 2, the inner upper end of the moving base 2 is rotatably connected to a connecting shaft 3, and the front end of the connecting shaft 3 is provided with a mounting plate 4, which is convenient for fixing the welding copper sheet, and the quick testing mechanism 5 also includes a universal bracket 58 and a dial indicator 59, the universal bracket 58 is arranged in the middle of the upper front side of the base 1, and the dial indicator 59 is arranged on the upper rear side of the universal bracket 58. The position of the dial indicator 59 can be quickly adjusted, which is convenient for testing different positions of the welding copper sheet. The single-chip microcomputer 6 is arranged at the right rear end of the base 1, and the input end of the single-chip microcomputer 6 is electrically connected to an external power supply to provide a control effect for the test of the welding copper sheet.
[0023] Among them, the quick testing mechanism 5 includes a sliding column 51, a fixed block 52, a pressure plate 53, a tension spring 54 and a screw 55. The sliding columns 51 are all arranged at the front end of the mounting plate 4. The front ends of the two vertically adjacent sliding columns 51 are each provided with a fixed block 52. The pressure plates 53 are slidably connected between the two vertically adjacent sliding columns 51. A tension spring 54 is provided between the rear end of the fixed block 52 and the front end of the pressure plate 53. The tension spring 54 is sleeved on the outer surface of the sliding column 51. The screw 55 is threadedly connected to the middle of the inner part of the fixed block 52. The rear end of the screw 55 is fitted with the front end of the longitudinally adjacent pressure plate 53. The front end of the screw 55 is provided with a knob, which can quickly fix and release the welding copper sheet.
[0024] Among them, the quick testing mechanism 5 also includes a positionable rotating component, and the positionable rotating component 56 includes a limit block 561 and an electric push rod 562. The limit block 561 is slidably connected to the middle of the inner front side of the fixed block 52, and the electric push rod 562 is arranged on the inner rear side of the fixed block 52. The input end of the electric push rod 562 is electrically connected to the output end of the single-chip microcomputer 6, and the front end of the telescopic end of the electric push rod 562 is fixedly connected to the rear end of the limit block 561, which can quickly locate the center position of the circular hole on the welding copper sheet; the positionable rotating component 56 also includes a motor 563 and a gear 564. The rear side of the upper end of the moving seat 2 is provided with an end cover 7, and the motor 563 is arranged inside the end cover 7. The input end of the motor 563 is electrically connected to the output end of the single-chip microcomputer 6, and the gear 564 is respectively arranged at the rear ends of the connecting shaft 3 and the output shaft of the motor 563. The two gears 564 are meshed and connected, and rotate automatically, which is convenient for testing the concentricity of the circular hole on the welding copper sheet.
[0025] Among them, the rapid testing mechanism 5 also includes a moving component 57, and the moving component 57 includes a guide column 571 and a screw rod 572. The guide column 571 is arranged between the left and right inner walls of the base 1. The outer surface of the guide column 571 is slidably connected to the inner middle of the moving seat 2. The screw rod 572 is rotatably connected to the rear side of the upper end of the base 1. The outer surface of the screw rod 572 is threadedly connected to the inner center of the moving seat 2, which provides a basis for testing the flatness of the welded copper sheet. The moving component 57 also includes a handwheel 573, which is arranged at the right end of the screw rod 572. The outer surface of the handwheel 573 is provided with evenly distributed anti-slip stripes, which can quickly drive the moving seat 2 to move left and right to realize the flatness test, and can quickly determine the center position of the circular hole on the welding copper sheets of different sizes. The test is automatic with high test accuracy, and can also take into account the concentricity and flatness tests at the same time, thereby improving the test efficiency of the welding copper sheet.
[0026] The working principle of the utility model is as follows:
[0027] When testing the concentricity of the welding copper sheet, first locate the center position of the circular hole on the welding copper sheet, stick the welding copper sheet to the front end of the mounting plate 4, align the circular hole to be tested with the limit block 561, and then turn the knob, and the screw 55 will rotate accordingly. Because the screw 55 is threadedly connected to the middle of the inner part of the fixing block 52, the rear end of the screw 55 is in contact with the front end of the longitudinally adjacent pressing piece 53. Therefore, as the knob is turned, the screw 55 moves downward and continuously presses the pressing piece 53, so that the pressing piece 53 moves downward synchronously, and the tension spring 54 is expanded by force until the pressing piece 53 lightly contacts the surface of the welding copper sheet. At this time, the pressing piece 53 forms a preliminary fixation on the welding copper sheet, and the fixing effect is not high. At this time, if the pressing piece 53 is subjected to force, it will move longitudinally, but due to the limitation of the pressing piece 53, no vertical displacement will occur.
[0028] The single chip computer 6 controls the electric push rod 562 to work, and the telescopic end of the electric push rod 562 extends forward, driving the limit block 561 to move forward until the outer edge of the limit block 561 contacts the inner wall of the circular hole on the welding copper sheet. At this time, as the limit block 561 moves forward, the welding copper sheet is displaced, so that the inner wall of the circular hole is close to the outer edge of the limit block 561. At this time, the position of the circular hole on the welding copper sheet coincides with the center of the circle of the limit block 561 and the connecting shaft 3, and the center position is determined. Then, the knob is turned again to make the pressing sheet 53 and the welding copper sheet contact more closely, and the fixing effect is maximized. The universal bracket 58 is adjusted to make the measuring needle of the dial indicator 59 contact the inner wall of the circular hole.
[0029] The single chip computer 6 controls the operation of the motor 563, and the output shaft of the motor 563 drives the gear 564 below to rotate. Because the two gears 564 are meshed and connected, the connecting shaft 3 also rotates synchronously, driving the mounting plate 4 and the welding copper sheet to rotate. As the welding copper sheet rotates, the probe of the dial indicator 59 contacts the inner wall of the circular hole to obtain a reading, and the concentricity data of the circular hole on the welding copper sheet can be obtained. When it is necessary to test the flatness of the welding copper sheet, adjust the universal bracket 58 so that the probe of the dial indicator 59 contacts the surface of the welding copper sheet, turn the hand wheel 573, and the screw rod 572 also rotates synchronously, driving the moving assembly 57 to move longitudinally along the guide column 571. At this time, the probe of the dial indicator 59 contacts the surface of the welding copper sheet to obtain a reading, and the flatness data of the welding copper sheet can be obtained. The center position of the circular hole on the welding copper sheet of different sizes can be quickly determined, and the automatic test has high test accuracy. It can also take into account the tests of concentricity and flatness at the same time, thereby improving the test efficiency of the welding copper sheet.
[0030] It is worth noting that the single chip microcomputer 6 disclosed in the above embodiment is an N32G003F5S single chip microcomputer, the electric push rod 562 is a DYX-601 electric push rod, the motor 563 is an RS-595 motor, the dial indicator 59 is an LT-316 dial indicator, and the single chip microcomputer 6 controls the operation of the electric push rod 562 and the motor 563 using methods commonly used in the prior art.
[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A concentricity test tool for welding copper sheets, characterized in that: It comprises a base (1) and a quick testing mechanism (5); The rear end of the base (1) is slidably connected to a moving seat (2), the upper end of the moving seat (2) is rotatably connected to a connecting shaft (3), and the front end of the connecting shaft (3) is provided with a mounting plate (4); The quick test mechanism (5) comprises a slide column (51), a fixed block (52), a pressure plate (53), a tension spring (54) and a screw rod (55). The slide columns (51) are arranged at the front end of the mounting plate (4). The front ends of two vertically adjacent slide columns (51) are each provided with a fixed block (52). The pressure plates (53) are slidably connected between the two vertically adjacent slide columns (51). A tension spring (54) is arranged between the rear end of the fixed block (52) and the front end of the pressure plate (53). The tension spring (54) is sleeved on the outer surface of the slide column (51). The screw rod (55) is threadedly connected to the middle of the inner part of the fixed block (52). The rear end of the screw rod (55) is in contact with the front end of the longitudinally adjacent pressure plate (53). The front end of the screw rod (55) is provided with a knob.
2. The concentricity test tool for welding copper sheets according to claim 1, characterized in that: It also comprises a single chip microcomputer (6), which is arranged at the right rear end of the base (1), and the input end of the single chip microcomputer (6) is electrically connected to an external power supply.
3. The concentricity test tool for welding copper sheets according to claim 2, characterized in that: The rapid testing mechanism (5) further comprises a positionable rotating assembly, wherein the positionable rotating assembly (56) comprises a limit block (561) and an electric push rod (562), wherein the limit block (561) is slidably connected to the middle of the inner front side of the fixed block (52), and the electric push rod (562) is arranged at the inner rear side of the fixed block (52), the input end of the electric push rod (562) is electrically connected to the output end of the single-chip computer (6), and the front end of the telescopic end of the electric push rod (562) is fixedly connected to the rear end of the limit block (561).
4. The concentricity test tool for welding copper sheets according to claim 3, characterized in that: The positionable rotating assembly (56) further comprises a motor (563) and a gear (564); an end cover (7) is provided at the rear side of the upper end of the movable seat (2); the motor (563) is arranged inside the end cover (7); the input end of the motor (563) is electrically connected to the output end of the single-chip computer (6); the gear (564) is respectively arranged at the rear ends of the connecting shaft (3) and the output shaft of the motor (563); and the two gears (564) are meshedly connected.
5. The concentricity test tool for welding copper sheets according to claim 1, characterized in that: The rapid testing mechanism (5) further comprises a moving assembly (57), wherein the moving assembly (57) comprises a guide column (571) and a screw rod (572), wherein the guide column (571) is arranged between the left and right inner walls of the base (1), wherein the outer surface of the guide column (571) is slidably connected to the inner middle of the moving seat (2), and the screw rod (572) is rotatably connected to the rear side of the upper end of the base (1), and the outer surface of the screw rod (572) is threadedly connected to the inner center of the moving seat (2).
6. The concentricity test tool for welding copper sheets according to claim 5, characterized in that: The moving assembly (57) further comprises a hand wheel (573), wherein the hand wheel (573) is arranged at the right end of the screw rod (572), and the outer surface of the hand wheel (573) is provided with evenly distributed anti-slip stripes.
7. The concentricity test tool for welding copper sheets according to claim 1, characterized in that: The rapid testing mechanism (5) further comprises a universal bracket (58) and a dial indicator (59), wherein the universal bracket (58) is arranged at the middle of the upper front side of the base (1), and the dial indicator (59) is arranged at the upper rear side of the universal bracket (58).