Edge tearing alarm for crude foil engine

Abstract

The utility model is applicable to the technical field of electrolytic copper foil processing, and provides an edge tearing alarm for a crude foil machine, which comprises a detachable support assembled on the crude foil machine, and a support plate is fixedly mounted on the support; and the mounting shell is fixedly mounted at the top of the supporting plate, a circuit board is arranged in the mounting shell, and an alarm assembly for edge tearing monitoring is arranged on the circuit board. According to the edge tearing alarm for the crude foil engine, through innovative design and assembly configuration, the problem that an existing alarm system is prone to forgetting to start alarm sound again is solved, the production efficiency and the product quality are improved, the misoperation probability of workers is reduced, and remarkable economic benefits are brought to enterprises.

Description

Technical Field

[0001] The utility model belongs to the technical field of electrolytic copper foil processing, in particular to an edge tearing alarm for a foil production machine. Background Art

[0002] Electrolytic copper foil is a key material for copper clad laminate (CCL), printed circuit board (PCB), and lithium-ion battery manufacturing. The production process requires extremely high quality and precision. In order to meet the customized needs of different customers, the foil machine needs to accurately control the adsorption of the electrolyte during the production process. However, due to the complexity of the production environment and various factors in the operation of the equipment, the foil machine may tear or break its edges during the production process.

[0003] Edge tearing and edge breaking are common quality problems in the production process of electrolytic copper foil. Once they occur, they will not only affect the appearance and performance of the product, but may also have adverse effects on the subsequent production process. In order to detect and deal with edge tearing and edge breaking problems in a timely manner, existing foil production machines are usually equipped with alarm systems. When edge tearing and edge breaking occur, the alarm system will trigger an alarm sound to remind the staff to deal with it.

[0004] However, the existing alarm system has obvious shortcomings. Specifically, after the staff has dealt with the edge tearing problem, they often forget to turn on the alarm again due to negligence or other reasons. As a result, if the edge tearing or broken edge problem occurs again, the alarm system will not be able to sound the alarm in time, resulting in the staff being unable to find and deal with the problem in time. This situation will not only affect production efficiency, but may also lead to unstable product quality, causing unnecessary losses to the company. Utility Model Content

[0005] The utility model provides a foil production machine edge tearing alarm, aiming to solve the problem that the existing alarm system is easy to forget to restart the alarm sound after the edge tearing problem is solved, resulting in failure to timely alarm for subsequent edge tearing problems.

[0006] The utility model is implemented as follows: a tear edge alarm for a raw foil machine comprises: a detachable support mounted on the raw foil machine, a support plate fixedly mounted on the support; a mounting shell, the mounting shell fixedly mounted on the top of the support plate, a circuit board arranged in the mounting shell, an alarm component for monitoring the tear edge arranged on the circuit board, the alarm component comprising: a CPU module, a precise positioning module, a measurement and control module and an alarm module; a human-machine communicator, the human-machine communicator arranged on the top of the mounting shell; a bracket, the bracket horizontally fixedly mounted on one side of the mounting shell, a monitoring probe for monitoring electrolytic copper foil arranged at the bottom of the bracket, the monitoring probe being connected to the measurement and control module signal; a lifting mounting frame, the mounting frame being arranged on one side of the support plate and located below the bracket, a guide roller for guiding the electrolytic copper foil being rotatably mounted on the mounting frame; an adjusting mechanism for regulating the mounting frame, the adjusting mechanism being arranged on the support and the mounting shell.

[0007] Preferably, the adjustment mechanism includes: a screw rod rotatably mounted at the bottom of the mounting shell; an assembly block threadedly mounted on the screw rod; a detachable connecting frame arranged on the assembly block, one end of the connecting frame is fixedly connected to the bottom of the mounting frame; a motor fixed on the support for driving the screw rod, the output shaft of the motor is fixedly connected to the bottom end of the screw rod; and a guide rod slidably mounted on the assembly block, one end of the guide rod is fixedly connected to the mounting shell.

[0008] Preferably, the assembly block is provided with bolts for limiting the connection frame, and the bolt threads penetrate through the connection frame.

[0009] Preferably, an inspection port is provided on one side of the installation shell, a baffle is provided in the inspection port, a cooling fan and screws are provided on the baffle, and the screws are threadedly connected to the installation shell.

[0010] Preferably, the support is symmetrically provided with assembly holes, a support rod is fixedly mounted on one side of the human-machine communicator, and the bottom end of the support rod is fixedly connected to the mounting shell.

[0011] Preferably, the baffle is provided with an assembly opening, and the assembly opening is adapted to fit the heat dissipation fan.

[0012] Preferably, a sliding hole and a threaded hole are provided on the assembly block, the sliding hole is matched with the guide rod, and the threaded hole is matched with the screw rod.

[0013] Compared with the related art, the foil machine tearing alarm provided by the utility model has the following beneficial effects:

[0014] Through the design of detachable supports and support plates, the alarm can be easily installed and disassembled, and the adjustment mechanism makes the position of the mounting frame and guide roller adjustable, which improves the flexibility and adaptability of the equipment; the integration of alarm components, especially the precise positioning module, realizes real-time monitoring of the operating status of the foil machine and precise detection of torn edges and broken edges, improving the accuracy and timeliness of the alarm; the setting of the human-machine communicator allows the staff to easily view the equipment status, set alarm parameters, and realize automatic reset of the alarm sound, reducing the difficulty of operation and the rate of misoperation. The configuration of the inspection port and baffle simplifies the equipment maintenance process and improves the maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of the foil production machine tearing alarm provided by the utility model;

[0016] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0018] Figure 4 It is an assembly diagram of the utility model.

[0019] Figure numerals: 1. support; 2. support plate; 3. mounting shell; 4. circuit board; 5. CPU module; 6. precise positioning module; 7. measurement and control module; 8. alarm module; 9. human-machine communicator; 10. bracket; 11. monitoring probe; 12. mounting frame; 13. guide roller; 14. connecting frame; 15. screw; 16. assembly block; 17. motor; 18. guide rod; 19. bolt; 20. foil machine. DETAILED DESCRIPTION

[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] The utility model embodiment provides a foil machine tear edge alarm, such as Figure 1-4 As shown, the tear edge alarm of the raw foil machine comprises: a detachable support 1 mounted on the raw foil machine 20, on which a support plate 2 is fixedly mounted; a mounting shell 3, which is fixedly mounted on the top of the support plate 2, in which a circuit board 4 is arranged, on which an alarm component for monitoring the tear edge is arranged, and the alarm component comprises: a CPU module 5, a precise positioning module 6, a measurement and control module 7 and an alarm module 8; a human-machine communicator 9, which is arranged on the top of the mounting shell 3; a bracket 10, the bracket 10 is horizontally fixedly installed on one side of the mounting shell 3, and a monitoring probe 11 for monitoring the electrolytic copper foil is arranged at the bottom of the bracket 10, and the monitoring probe 11 is connected to the measurement and control module 7 by signal; a lifting mounting frame 12, the mounting frame 12 is arranged on one side of the support plate 2 and is located below the bracket, and a guide roller 13 for guiding the electrolytic copper foil is rotatably installed on the mounting frame 12; an adjustment mechanism for regulating the mounting frame 12 is provided, and the adjustment mechanism is arranged on the support 1 and the mounting shell 3.

[0023] It should be noted that the existing alarm system, although originally intended to remind the staff to deal with the tearing problem in time during the production process of the foil machine, has exposed obvious deficiencies in actual application; in actual operation, after dealing with the tearing problem, the staff often forget to turn on the alarm sound again due to various reasons, such as busy work, lack of concentration or operating habits. This negligence may be caused by misunderstanding of the function of the alarm system, unfamiliarity with the operating process or simple forgetfulness. Regardless of the reason, the consequences are the same: when the foil machine tears and breaks the edge again, the alarm system cannot sound the alarm in time because it is not in the turned-on state; the lack of the alarm sound makes it impossible for the staff to know the tearing problem of the foil machine in time; this not only prolongs the time to find and solve the problem, reduces production efficiency, but is also more likely to lead to unstable product quality, because the tearing and breaking of the edge not only affects the appearance of the product, but also may have a negative impact on the performance and service life of the product. If the problem is not solved in time, it may cause more serious production accidents and bring greater economic losses to the company. In addition, the shortcomings of this alarm system may also have a negative impact on the psychology of the staff. Frequent edge tearing and the lack of alarm sound may increase the work pressure of the staff, causing fatigue and anxiety, further affecting work efficiency and product quality. Therefore, in order to solve this problem, improve production efficiency and product quality, and ensure the smooth progress of the production process, it is particularly important to improve and optimize the existing alarm system;

[0024] In this embodiment, the alarm can be easily installed and removed from the foil machine by setting the detachable support 1 and the support plate 2, which is not only convenient for maintenance and replacement, but also improves the flexibility and adaptability of the equipment; the mounting shell 3 provides protection for the circuit board 4 to prevent the external environment from interfering with and damaging the circuit. The alarm component integrated on the circuit board 4 is the core part of the alarm to realize the function, the alarm component (CPU module 5, precise positioning module 6, measurement and control module 7, alarm module 8), CPU module 5: as the control center of the alarm, responsible for receiving signals, processing data, and outputting control instructions, precise positioning module Block 6: Real-time monitoring of the running status of the foil machine, accurately detecting the problem of edge tearing and edge breaking, and improving the accuracy of the alarm. The measurement and control module 7: Linked with the alarm module 8, the alarm sound is automatically reset, reducing the probability of misoperation by the staff. The alarm module 8: When the edge tearing and edge breaking occur, the alarm sound is issued to remind the staff to deal with it in time. Through the human-machine communicator 9, the staff can easily view the equipment status, set the alarm parameters, and realize the automatic reset function of the alarm sound, which improves the convenience and intelligence of the operation. The bracket 10 fixes the monitoring probe 11 so that it can stably monitor the electrolytic copper foil. The monitoring probe 11 is compatible with the measurement and control module 7, ensuring the timeliness and accuracy of the alarm. The height of the mounting frame 12 is adjusted by the adjustment mechanism, and the guide roller 13 can be adjusted according to actual needs to ensure the stable transmission of the electrolytic copper foil, while improving the adaptability and flexibility of the alarm. The adjustment mechanism makes the position of the mounting frame 12 and the guide roller 13 adjustable, thereby adapting to electrolytic copper foils of different specifications and thicknesses, and enhancing the versatility and practicality of the alarm.

[0025] In a further preferred embodiment of the utility model, the adjustment mechanism includes: a screw 15 rotatably mounted at the bottom of the mounting shell 3; an assembly block 16 threadedly sleeved on the screw 15; a detachable connecting frame 14 arranged on the assembly block 16, one end of the connecting frame 14 is fixedly connected to the bottom of the mounting frame 12; a motor 17 fixed on the support 1 for driving the screw 15, the output shaft of the motor 17 is fixedly connected to the bottom end of the screw 15; a guide rod 18 slidably mounted on the assembly block 16, one end of the guide rod 18 is fixedly connected to the mounting shell 3.

[0026] In this embodiment, the screw 15 is the core component of the adjustment mechanism. Through its rotational movement, it can drive the assembly block 16 to move up and down, thereby driving the mounting frame 12 and the guide roller 13 to adjust their positions. This design makes the adjustment process more accurate and stable. The assembly block 16 is set on the screw 15 through a threaded sleeve, realizing the linkage with the screw 15. At the same time, the detachable connecting frame 14 on the assembly block 16 allows the mounting frame 12 to be easily connected with it, which is convenient for the assembly and disassembly of the overall structure; the detachable connecting frame 14 serves as a bridge between the mounting frame 12 and the assembly block 16, ensuring a stable connection between the two. Its detachable design allows the mounting frame 12 to be replaced or adjusted as needed, improving the flexibility and maintainability of the equipment. The motor 17 is a driving component that provides power for the rotation of the screw 15. Through the control of the motor 17, the automatic adjustment of the mounting frame 12 and the guide roller 13 can be realized, reducing the labor intensity of the staff and improving the adjustment efficiency. The setting of the guide rod 18 ensures the stability of the assembly block 16 during the movement process and prevents it from offsetting or shaking during the adjustment process. At the same time, the fixed connection between the guide rod 18 and the mounting shell 3 also enhances the stability of the overall structure.

[0027] In a further preferred embodiment of the present invention, a bolt 19 for limiting the position of the connecting frame 14 is disposed on the assembly block 16 , and the bolt 19 passes through the connecting frame 14 through a thread.

[0028] In this embodiment, the bolt 19 serves as a limiting component, which penetrates the connecting frame 14 through a thread to firmly fix the connecting frame 14 on the assembly block 16. This design not only enhances the connection strength between the connecting frame 14 and the assembly block 16, preventing the two from loosening or falling off during the operation of the equipment, but also improves the stability and reliability of the overall structure. The threaded design of the bolt allows the connecting frame 14 to be easily installed and disassembled on the assembly block 16, thereby improving the assembly and maintenance efficiency of the equipment.

[0029] In a further preferred embodiment of the utility model, an inspection port is provided on one side of the installation shell 3 , a baffle is provided in the inspection port, a cooling fan and screws are provided on the baffle, and the screws are threadedly connected to the installation shell 3 .

[0030] In this embodiment, the inspection port provided on one side of the installation shell 3 provides a convenient inspection channel for the staff, so that they can inspect and maintain the key components such as the internal circuit board 4 and the alarm component without disassembling the entire installation shell 3. This greatly simplifies the inspection process and improves work efficiency; the baffle provided in the inspection port not only protects the internal components, prevents dust and debris from entering the installation shell 3 and affecting the normal operation of the equipment, but also enhances the aesthetics and integrity of the equipment; the setting of the cooling fan effectively solves the problem of heat generated by the equipment during operation. Through the rotation of the cooling fan, the air circulation inside the installation shell 3 can be accelerated, the heat can be discharged in time, and the circuit board 4, the alarm component and other key components can be ensured to operate at a suitable temperature, thereby improving the stability and reliability of the equipment.

[0031] In a further preferred embodiment of the present invention, the support 1 is symmetrically provided with assembly holes, a support rod is fixedly installed on one side of the human-machine communicator 9, and the bottom end of the support rod is fixedly connected to the mounting shell 3.

[0032] In this embodiment, the symmetrical assembly holes on the support 1 provide convenience for installing and fixing the support 1. By passing bolts or other fasteners through the assembly holes, the support 1 can be firmly installed on the foil machine to ensure the overall stability of the alarm.

[0033] In a further preferred embodiment of the utility model, the baffle is provided with an assembly opening, and the assembly opening is adapted to be matched with the heat dissipation fan.

[0034] In this embodiment, the assembly opening formed on the baffle plate is matched with the heat dissipation fan, which means that the heat dissipation fan can be accurately installed in the assembly opening, thereby ensuring the stability of the installation and improving the compactness of the overall structure.

[0035] In a further preferred embodiment of the present invention, a sliding hole and a threaded hole are provided on the assembly block 16 , the sliding hole is matched with the guide rod 18 , and the threaded hole is matched with the screw rod 15 .

[0036] In this embodiment, the sliding hole formed on the assembly block 16 is matched with the guide rod, so that the guide rod can smoothly pass through the sliding hole and be fixedly connected to the mounting shell 3. This design ensures that when the assembly block 16 moves up and down driven by the screw rod 15, it can slide stably and smoothly along the guide rod, thereby preventing the occurrence of deviation or shaking. The threaded hole formed on the assembly block 16 is matched with the screw rod 15, so that the screw rod 15 can be firmly fixed on the assembly block 16 through a threaded connection. This design not only simplifies the connection process between the assembly block 16 and the screw rod 15, but also improves the stability and reliability of the connection. By rotating the screw rod 15, the assembly block 16 can be conveniently driven to move up and down, thereby realizing precise adjustment of the positions of the mounting frame 12 and the guide roller 13.

[0037] In summary, the foil machine tearing alarm provided by this technical solution solves the problem of easy forgetting to restart the alarm sound in the existing alarm system through innovative design and component configuration, improves production efficiency and product quality, reduces the probability of staff's misoperation, and brings significant economic benefits to the enterprise. At the same time, its flexible adaptability and convenient operability also improve the staff's job satisfaction and efficiency.

[0038] Compared with the related art, the alarm can be easily installed and disassembled through the design of the detachable support 1 and the support plate 3, and the adjustment mechanism makes the position of the mounting frame and the guide roller adjustable, which improves the flexibility and adaptability of the equipment; the integration of the alarm components, especially the precise positioning module 6, realizes the real-time monitoring of the running state of the foil machine and the precise detection of the torn edge and broken edge, and improves the accuracy and timeliness of the alarm; the setting of the human-machine communicator 9 enables the staff to easily view the equipment status, set the alarm parameters, and realize the automatic reset of the alarm sound, which reduces the difficulty of operation and the error rate of operation. The configuration of the inspection port and the baffle simplifies the maintenance process of the equipment and improves the maintenance efficiency.

[0039] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0040] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.

[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. The foil machine tearing alarm is characterized by: include: A detachable support mounted on the foil machine, wherein a support plate is fixedly mounted on the support; a mounting shell, wherein the mounting shell is fixedly mounted on the top of the support plate, wherein a circuit board is arranged in the mounting shell, wherein an alarm component for edge tearing monitoring is arranged on the circuit board, wherein the alarm component comprises: a CPU module, a precise positioning module, a measurement and control module and an alarm module; a human-machine communicator, wherein the human-machine communicator is arranged on the top of the mounting shell; a bracket, wherein the bracket is horizontally fixedly mounted on one side of the mounting shell, wherein a monitoring probe for monitoring electrolytic copper foil is arranged at the bottom of the bracket, wherein the monitoring probe is connected to the measurement and control module by signal; a lifting mounting frame, wherein the mounting frame is arranged on one side of the support plate and below the bracket, wherein a guide roller for guiding the electrolytic copper foil is rotatably mounted on the mounting frame; and an adjusting mechanism for regulating the mounting frame, wherein the adjusting mechanism is arranged on the support and the mounting shell.

2. The foil machine tearing alarm device according to claim 1, characterized in that: The adjustment mechanism includes: a screw rod rotatably mounted at the bottom of the mounting shell; an assembly block threadedly sleeved on the screw rod; a detachable connecting frame arranged on the assembly block, one end of the connecting frame is fixedly connected to the bottom of the mounting frame; a motor fixed to the support for driving the screw rod, the output shaft of the motor is fixedly connected to the bottom end of the screw rod; and a guide rod slidably mounted on the assembly block, one end of the guide rod is fixedly connected to the mounting shell.

3. The foil machine tearing alarm device according to claim 2, characterized in that: The assembly block is provided with bolts for limiting the connection frame, and the bolt threads penetrate through the connection frame.

4. The foil machine tearing alarm device according to claim 1, characterized in that: An inspection port is arranged on one side of the installation shell, a baffle is arranged in the inspection port, a cooling fan and screws are arranged on the baffle, and the screws are threadedly connected to the installation shell.

5. The foil machine tearing alarm device according to claim 1, characterized in that: The support is symmetrically provided with assembly holes, a support rod is fixedly installed on one side of the human-machine communicator, and the bottom end of the support rod is fixedly connected to the installation shell.

6. The foil machine tearing alarm device according to claim 4, characterized in that: The baffle is provided with an assembly opening, and the assembly opening is adapted to the heat dissipation fan.

7. The foil machine tearing alarm device according to claim 2, characterized in that: The assembly block is provided with a sliding hole and a threaded hole, the sliding hole is matched with the guide rod, and the threaded hole is matched with the screw rod.

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