Tensile wire harness cable
By using structures such as outer sheath, rubber filler rod, shielding layer, conductor, belt, shielding layer, flame retardant layer and insulating layer in the wiring harness cable, the problems of difficulty in installation, easy breakage and no good flame retardant performance are solved, and a harness cable with high tensile resistance and high flame retardant performance are achieved.
Patent Information
- Application Number
- CN202420332567.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2034-02-22
AI Technical Summary
The existing harness cables are made of harder materials, which lead to difficulty in installation and adjustment, easy to break when bending and twisting, and do not have good ignition aid performance, increasing personal safety threats during fires.
A tensile harness cable is designed, using structures such as outer sheath, rubber filler rod, shielding layer, conductor, belt wrap, shielding layer, flame retardant layer and insulating layer. Through the combination and layout of these materials, the tensile and flame retardant performance of the wire harness is improved.
The wiring harness cable has high flame retardant performance in the case of fire, which can slow down the spread of flame and extend the service life. At the same time, it has high tensile resistance, which can withstand large tension forces without easy breakage or deformation, ensuring the stability and reliability of the wiring harness.
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Figure CN222672638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness cables, in particular to a tensile-resistant wire harness cable. Background Art
[0002] A wiring harness cable is an electrical component that bundles multiple wires or optical fibers together to transmit power or signals. It is usually wrapped with insulating materials to protect the wires from the external environment. It is usually used in electrical equipment, automobiles, aerospace, electronic equipment and other fields. The main function of a wiring harness cable is to bundle multiple wires or cables together for easy installation, wiring and maintenance.
[0003] Most of the existing wiring harness cables are usually made of harder materials. Because of their rigidity in certain applications, they may make installation and adjustment difficult, and they may break when bent and twisted, so special attention needs to be paid to their installation and use methods during installation. At the same time, the wiring harness cables do not have good combustion-supporting properties, and using them in emergency situations such as fire may aggravate and endanger personal safety. When docking and installing the wiring harness cables, it is not only cumbersome, but also may cause the docking to fall off, thereby affecting the transmission of the wiring harness cables. Utility Model Content
[0004] The purpose of the utility model is to provide a tensile-resistant wiring harness cable to solve the problem raised in the above background technology that the existing wiring harness cables are made of harder materials, and their rigidity may lead to difficulties in installation and adjustment, and they may break when bent and twisted, thereby affecting the normal use of the wiring harness cables. At the same time, since the wiring harness cables do not have good combustion-supporting properties, their use in emergency situations such as fire may aggravate and endanger personal safety. The installation and docking of the wiring harness cables are not only cumbersome, but also the docking may fall off, thereby affecting the transmission of the wiring harness cables.
[0005] To achieve the above object, the utility model provides the following technical solution: a tensile-resistant wire harness cable, comprising:
[0006] An outer sheath, wherein a rubber filling rod is fixedly installed at a middle position inside the outer sheath;
[0007] Also includes:
[0008] A protective layer, wherein the protective layer is fixedly mounted on the outside of the rubber filling rod, a conductor is mounted inside the outer sheath, and the conductor is arranged in a circular array state about the center point of the outer sheath, and the side wall of the conductor is fixedly connected to the side wall of the protective layer, and the front end of the conductor extends through to the outside of the outer sheath, a wrapping tape is fixedly mounted on the outside of the conductor, and a shielding layer is fixedly mounted on the outer wall of the wrapping tape, and a flame retardant layer is fixedly mounted on the outer wall of the shielding layer, and an insulating layer is fixedly mounted on the outer wall of the flame retardant layer, and the outer wall of the insulating layer is fixedly connected to the inner wall of the outer sheath;
[0009] An installation head, wherein the installation head is fixedly installed at the front end of the outer sheath, and the rear end of the installation head is fixedly connected to the front end of the wire at one end outside the outer sheath, sliding rods are installed at the upper and lower ends of the front end of the installation head, and one end of the sliding rod extends through the interior of the installation head, a spring is sleeved on the outer side of one end of the sliding rod relative to the interior of the installation head, and a fixing block is fixedly installed at one end of the sliding rod relative to the interior of the installation head, the upper and lower ends of the installation head are slidably connected with sliders, and a guide rod is fixedly installed at the front end of the slider.
[0010] Preferably, the inner side wall of the protective layer is arranged in a close contact with the rubber filling rod, and the outer side wall of the protective layer is also arranged in a close contact with the conductive wire, and the protective layer is arranged in a rubber material state.
[0011] Preferably, the wrapping tape and the flame retardant layer are both arranged in a state of contact with the shielding layer, and the wrapping tape is arranged in a state of polyvinyl chloride material, and the flame retardant layer is arranged in a state of PVE material.
[0012] Preferably, the shielding layer and the insulating layer are both arranged in a semi-arc structure state, the shielding layer is arranged in a steel wire material state, and the insulating layer is arranged in a stainless steel foil material state.
[0013] Preferably, the sliding rod drives the fixed block to form a sliding structure, and the front end side wall of the fixed block is arranged in an inclined state.
[0014] Preferably, the side wall of the guide rod is arranged in an inclined state, and the side wall of the guide rod is arranged in a fitted state with the inner side wall of the sliding rod, and the guide rod drives the sliding rod to form a lifting structure.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the tensile-resistant wire harness cable is arranged in a state of being fitted with the shielding layer by means of the wrapping tape and the flame retardant layer, and the inner side wall of the wrapping tape is arranged in a state of being fitted with the wire. Since the wrapping tape is made of polyvinyl chloride and the flame retardant layer is made of PVE material, the flame retardant layer can provide the first layer of protection for the wire. Meanwhile, the flame retardant layer and the wrapping tape can also be used to flame retard and protect the wire. Thus, the wire harness cable has a higher flame retardant performance in the event of a fire, can slow down the spread of flames, and prolong its service life. Then, the insulating layer and the shielding layer are arranged in a semi-arc structure. Since the insulating layer is made of stainless steel foil and the shielding layer is made of steel wire, The shielding layer and the insulating layer can provide higher toughness, can withstand greater tension without being easily broken or deformed, and maintain the stability and reliability of the wiring harness. Then, the installation head is fixed to the front end of the wire, and then the slider is pulled to slide on the installation head, so that the inclined side wall of the guide rod is in contact with the rod body of the sliding rod, so that the guide rod drives the sliding rod to rise and fall, and the sliding rod drives the spring to compress, and then the sliding rod drives the fixed block to slide inside the installation head, so that the fixed block fixes the external male head, so that the device can improve the installation efficiency of the wiring harness cable, and at the same time ensure that the connection between the wiring harness cable and the equipment is firm and reliable, thereby improving the overall reliability;
[0016] 1. A conductor, a wrapping tape and a flame retardant layer are provided. The inner wall of the wrapping tape is arranged in a state of being in contact with the conductor, and the wrapping tape is made of polyvinyl chloride, so that the conductor can be protected and flame retardant. At the same time, the flame retardant layer and the wrapping tape are arranged in a state of being in contact with the shielding layer, and the flame retardant layer is made of PVE material, so that the conductor can be provided with a first layer of protection, so that the wiring harness cable has a higher flame retardant performance in the event of a fire, can slow down the spread of flames, reduce the generation of smoke and harmful gases, and at the same time reduce the degree of damage to the equipment by the fire, and extend the service life of the device;
[0017] 2. An outer sheath, a shielding layer and an insulating layer are provided, and the insulating layer and the outer sheath are arranged in a fitted state. Since the insulating layer and the shielding layer are arranged in a semi-arc structure, and the insulating layer is made of stainless steel foil, and the shielding layer is made of steel wire, the shielding layer and the insulating layer can provide higher toughness, and the outer sheath can provide a certain tensile resistance, so that the device has higher tensile resistance, can withstand greater tension without being easily broken or deformed, and can adapt to complex environments and working conditions during installation and use, and maintain the stability and reliability of the wiring harness;
[0018] 3. A wire, a mounting head, a sliding rod, a spring, a fixing block, a slider and a guide rod are provided. The mounting head is fixedly installed on the front end of the wire. When the wiring harness cable is installed and docked, the slider is pulled to slide on the mounting head, so that the slider drives the guide rod to fit with the rod body of the sliding rod. Since the side wall of the guide rod is arranged in an inclined state, the guide rod drives the sliding rod to form a sliding structure, so that the sliding rod drives the spring to compress, and at the same time, the sliding rod drives the fixing block to slide, and then the external male head is inserted into the interior of the mounting head, and then the fixing block is reset by the elastic force of the spring, so that the fixing block fixes the external male head, so that the device can improve the installation efficiency of the wiring harness cable, and at the same time ensure that the connection between the wiring harness cable and the equipment is firm and reliable, thereby improving the overall reliability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0020] Figure 2 This is a side view of the structure of the utility model;
[0021] Figure 3 It is a schematic diagram of the side cross-sectional structure of the outer sheath of the utility model;
[0022] Figure 4 This is a schematic diagram of the main cross-sectional structure of the installation head of the utility model;
[0023] Figure 5 It is a schematic diagram of the enlarged structure of point A of the utility model.
[0024] In the figure: 1. outer sheath; 2. rubber filling rod; 3. sheath; 4. conductor; 5. wrapping tape; 6. shielding layer; 7. flame retardant layer; 8. insulating layer; 9. mounting head; 10. sliding rod; 11. spring; 12. fixing block; 13. slider; 14. guide rod. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 The utility model provides a technical solution: a tensile-resistant wire harness cable, comprising: an outer sheath 1, a rubber filling rod 2, a protective layer 3, a conductor 4, a wrapping tape 5, a shielding layer 6, a flame retardant layer 7, an insulating layer 8, a mounting head 9, a sliding rod 10, a spring 11, a fixing block 12, a slider 13, and a guide rod 14.
[0027] First, as attached Figure 2 , Attachment Figure 4 and attached Figure 5 As shown in , when the wiring harness cable is used, since the installation head 9 is fixedly connected with the front end of the wire 4, and then the slider 13 is pushed to slide on the installation head 9, the guide rod 14 is fitted with the inner side wall of the sliding rod 10, and since the side wall of the guide rod 14 is arranged in an inclined state, the guide rod 14 drives the sliding rod 10 to rise and fall, and at the same time, the sliding rod 10 drives the spring 11 to be compressed, and then the sliding rod 10 drives the fixing block 12 to slide inside the installation head 9, so that the external male head is inserted into the inside of the installation head 9, so that the side wall of the fixing block 12 is arranged in an inclined state, so that the external male head slides over the fixing block 12, so that the fixing block 12 fixes the external male head, so that the external male head is connected with the wire 4, so as to transmit it;
[0028] As attached Figure 1 and attached Figure 3 As shown in the figure, when the wiring harness cable is installed and arranged, the outer sheath 1 is bent or twisted during installation, and the inner parts of the outer sheath 1 are bent or twisted at the same time, and the rubber filling rod 2 and the sheath 3 are also bent or twisted. Since the insulating layer 8 and the shielding layer 6 inside the outer sheath 1 are both arranged in a semi-arc state, and the insulating layer 8 is arranged in a stainless steel foil material state, and the shielding layer 6 is arranged in a steel wire material state, and the insulating layer 8 is in contact with the inner wall of the outer sheath 1, and the insulating layer 8 and the shielding layer 6 are both arranged in a contact state with the flame retardant layer 7, the outer sheath 1 provides higher toughness when it is bent or twisted, and the outer sheath 1 is reset by the flammability of the shielding layer 6 and the insulating layer 8 when it is bent or twisted;
[0029] As attached Figure 1 As shown in , when the wire harness cable encounters a fire, when the flame contacts the wire harness cable, the flame contacts the outer sheath 1, thereby burning the outer sheath 1, and the outer sheath 1 itself has good flame retardancy, thereby avoiding full combustion in the event of a fire. At the same time, even if the outer sheath 1 is burned through, the flame retardant layer 7 and the shielding layer 6 are arranged in a fitted state, and the flame retardant layer 7 is made of polyvinyl chloride, so that the first conductor 4 can be protected, thereby blocking the flame. At the same time, the tape 5 can be set in a polyvinyl chloride material state, so that the tape 5 can protect the conductor 4 again, and the high temperature of the flame is blocked by the tape 5, thereby preventing the high temperature from accelerating the aging of the conductor 4.
[0030] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A tensile-resistant wire harness cable, comprising: An outer sheath (1), wherein a rubber filling rod (2) is fixedly installed at a middle position inside the outer sheath (1); It is characterized by further comprising: A protective layer (3), the protective layer (3) is fixedly mounted on the outside of the rubber filling rod (2), a conductor (4) is mounted inside the outer sheath (1), and the conductor (4) is arranged in a circular array state with respect to the center point of the outer sheath (1), and the side wall of the conductor (4) is fixedly connected to the side wall of the protective layer (3), and the front end of the conductor (4) extends through the outside of the outer sheath (1), a wrapping tape (5) is fixedly mounted on the outside of the conductor (4), and a shielding layer (6) is fixedly mounted on the outer wall of the wrapping tape (5), and a flame retardant layer (7) is fixedly mounted on the outer wall of the shielding layer (6), and an insulating layer (8) is fixedly mounted on the outer wall of the flame retardant layer (7), and the outer wall of the insulating layer (8) is fixedly connected to the inner wall of the outer sheath (1); The mounting head (9) is fixedly mounted on the front end of the outer sheath (1), and the rear end of the mounting head (9) is fixedly connected to the front end of the wire (4) at one end outside the outer sheath (1). The upper and lower ends of the front end of the mounting head (9) are both equipped with sliding rods (10), and one end of the sliding rod (10) extends through the inside of the mounting head (9). A spring (11) is sleeved on the outer side of one end of the sliding rod (10) inside the mounting head (9), and a fixing block (12) is fixedly mounted on one end of the sliding rod (10) inside the mounting head (9). The upper and lower ends of the mounting head (9) are both slidably connected with a slider (13), and a guide rod (14) is fixedly mounted on the front end of the slider (13).
2. The tensile-resistant wire harness cable according to claim 1, characterized in that: The inner wall of the protective layer (3) is arranged in a fitted state with the rubber filling rod (2), and the outer wall of the protective layer (3) is also arranged in a fitted state with the conductive wire (4), and the protective layer (3) is arranged in a rubber material state.
3. The tensile-resistant wire harness cable according to claim 1, characterized in that: The wrapping tape (5) and the flame retardant layer (7) are both arranged in a state of being in contact with the shielding layer (6), and the wrapping tape (5) is arranged in a state of being made of polyvinyl chloride material, and the flame retardant layer (7) is arranged in a state of being made of PVE material.
4. The tensile-resistant wire harness cable according to claim 1, characterized in that: The shielding layer (6) and the insulating layer (8) are both arranged in a semi-arc structure state, the shielding layer (6) is arranged in a steel wire material state, and the insulating layer (8) is arranged in a stainless steel foil material state.
5. The tensile-resistant wire harness cable according to claim 1, characterized in that: The sliding rod (10) drives the fixed block (12) to form a sliding structure, and the front end side wall of the fixed block (12) is arranged in an inclined state.
6. The tensile-resistant wire harness cable according to claim 1, characterized in that: The side wall of the guide rod (14) is arranged in an inclined state, and the side wall of the guide rod (14) and the inner side wall of the sliding rod (10) are arranged in a fitted state, and the guide rod (14) drives the sliding rod (10) to form a lifting structure.