One-output-two full-automatic winding, peeling and tin soldering processing production line

Abstract

The utility model discloses a one-to-two full-automatic winding, peeling and tin soldering processing production line, which sequentially comprises a feeding winding group, a laser peeling group, a coil tin soldering group and a finished product wobble plate group according to a processing flow, the feeding winding group comprises at least two winding forming circuits; the laser peeling set comprises a set of material rotating discs, and a feeding station, a secondary positioning station, a wire cutting station, a plurality of laser peeling stations and a discharging station which are sequentially arranged around the material rotating discs as the circle center. The integrated processing flow of winding, peeling, pin folding, tin soldering and material receiving in coil processing is realized, the effect of integrated flow processing is realized, and the production efficiency and the productivity can be effectively improved; and the technical purpose of simultaneous processing of multiple groups of coils can be achieved, the processing benefit of automatic winding processing is maximized, and the convenient, efficient and high-quality processing requirements of enterprises in large-scale production are better met.

Description

Technical Field

[0001] The utility model belongs to the technical field of coil winding processing, and relates to a one-out-two fully automatic winding, stripping and soldering processing production line. Background Art

[0002] In traditional processing, coil processing is generally done by manual winding. However, manual winding is not only slow, but also leads to high labor intensity and labor costs for workers. With the increasing labor costs, it is difficult to recruit workers, and the quality of labor is unstable. There is an urgent need to improve the manufacturing process. The need to replace people with machines is an urgent need of employers. Utility Model Content

[0003] In order to solve the implementation technical problems, the utility model adopts the following technical solutions:

[0004] A one-out-two fully automatic winding, stripping and soldering production line, which includes, in order of processing flow: a feeding winding group, a laser stripping group, a coil soldering group and a finished product placing group;

[0005] The feeding and winding group includes: at least two winding forming lines, and each winding forming line includes: a wire feeding mechanism, a wire straightening and feeding mechanism, a wire pressing mechanism, a wire cutting mechanism and a winding mechanism in sequence;

[0006] A set of coil conveyor belts is also provided in the feeding winding group, one end of the coil conveyor belt is provided at the exit position of the winding mechanism, and the other end extends to the laser peeling group;

[0007] The laser peeling group includes: a group of rotating discs and a loading station, a secondary positioning work, a tangent station, a plurality of laser peeling stations and a unloading station arranged around the rotating disc as the center of the circle;

[0008] The rotating disc is equipped with a loading fixture corresponding to each processing station; the loading fixture is provided with a plurality of clamping positions for clamping the coil, and the number of the clamping positions corresponds to the number of the laser peeling stations;

[0009] Among them, a visual recognition module and a material-picking robot are set in the loading station, and the loading station is located at the tail end of the coil conveyor belt;

[0010] A secondary positioning mechanism is provided in the secondary positioning station;

[0011] A thread cutting mechanism is provided in the thread cutting station;

[0012] The laser peeling station is provided with a laser peeling mechanism and a coil rotating mechanism;

[0013] The unloading station is provided with a peeling and taking mechanism and a peeling and discharging mechanism, and the peeling and discharging mechanism extends toward the coil solder group;

[0014] The coil soldering group includes: a solder transfer mechanism, a flux station, a solder station, an ultrasonic cleaning station and a solder discharging mechanism;

[0015] The flux station, soldering station and ultrasonic cleaning station are arranged in sequence; the processing range of the solder transfer mechanism extends from the flux station to the solder discharging mechanism, and the solder discharging mechanism extends to the processing position of the finished product tray group;

[0016] The finished product tray arrangement group includes: a tray arrangement mechanism, a tray loading mechanism, a tray receiving mechanism and a tray conveyor belt; the tray loading mechanism and the tray receiving mechanism are respectively arranged at the two ends of the tray conveyor belt.

[0017] As a further solution of the utility model: for the overall processing efficiency of solder processing, the production line also includes: a material loading fixture for placing the coil; the material loading fixture is used in the stripping and discharging mechanism and the solder transfer mechanism;

[0018] The loading fixture is provided with a plurality of loading positions for placing the coils, and the lower ends of the loading positions are provided with wire end holes for the wire ends of the coils to pass through;

[0019] A set of fixture clamping mechanisms is also arranged between the ultrasonic cleaning station and the solder discharging mechanism.

[0020] As a further solution of the utility model: the peeling and discharging mechanism comprises: a group of peeling and discharging slide rails driven by a driving motor, and the peeling and discharging slide rails extend toward the direction of the coil solder group;

[0021] A carrier mounting seat for placing a carrier jig is installed on the peeling and discharging slide rail.

[0022] As a further solution of the utility model: the solder material transfer mechanism comprises: a material transfer moving mechanism extending from the flux station to the fixture clamping mechanism;

[0023] The material transfer mechanism is equipped with a material transfer frame, and the material transfer frame is provided with a material transfer clamp for clamping a fully loaded material loading fixture and a rotating frame clamp for clamping an empty material loading fixture;

[0024] The material transfer machine frame is also provided with a material transfer lifting module for driving the material transfer clamping claws downward and a rotating frame lifting module for driving the rotating frame clamping claws downward.

[0025] As a further solution of the utility model: the solder discharging mechanism comprises: a group of solder discharging belts extending toward the finished product swing plate group, and a plurality of discharging seats for placing coils are arranged on the solder discharging belts;

[0026] The upper end of the solder discharging belt is also provided with an XZ-axis discharging module extending toward the fixture clamping mechanism and a discharging clamping claw installed on the XZ-axis discharging module;

[0027] A baking device is also provided at the middle section of the solder discharging belt.

[0028] As a further solution of the utility model: the material picking robot adopts a SCARA robot; the material picking robot is equipped with an inclined material transfer motor, the output shaft of the material transfer motor is equipped with a material changing rotating seat, and a plurality of sets of peeling, loading and picking claws are installed around the center position of the material changing rotating seat, and the number of peeling, loading and picking claws corresponds to the number of clamping positions of the loading fixture.

[0029] As a further solution of the utility model: the loading fixture comprises: a fixture bracket and a plurality of material discharge plates arranged on the fixture bracket, the clamping positions are arranged one by one on the material discharge plates, and elastic clamping columns are formed in the clamping positions;

[0030] A plurality of fixture rotating shafts are rotatably mounted on the fixture bracket;

[0031] The front end of the fixture rotating shaft is connected to the unloading plate;

[0032] The coil rotating mechanism includes: a fixed frame, a lifting seat slidably mounted on the fixed frame, and a lifting cylinder capable of driving the lifting seat to move up and down on the fixed frame;

[0033] A rotating motor and a transmission gear matched with the rotating motor are installed on the lifting seat;

[0034] A driven gear that can cooperate with the transmission gear is installed on the rotating shaft of the fixture;

[0035] A group of angle sensors are installed on the lifting seat, and a sensor sheet that can cooperate with the angle sensor is set on the transmission gear. The sensor sheet will rotate synchronously with the transmission gear.

[0036] As a further solution of the utility model: in order to improve the processing accuracy of the laser peeling process, a limit lock groove vertically penetrating the rotating shaft of the fixture is formed at the rear end of the rotating shaft of the fixture;

[0037] The lower end of the limit lock groove is provided with a limit block that can be embedded in the limit lock groove and a limit mounting seat for mounting the limit block, and the limit mounting seat is formed with an installation groove for mounting the limit block, and in the installation groove, the lower end of the limit block is provided with an upper push spring, and the limit block is pushed into the limit lock groove of the fixture rotating shaft by the upper push spring;

[0038] The lower end of the lifting seat in the coil rotating mechanism is formed with an unlocking push rod extending downward, and the unlocking push rod is formed with an unlocking push block extending to the upper end of the limit lock groove.

[0039] The beneficial effects of the utility model are as follows: it realizes the integrated processing flow of coil processing: winding, stripping, folding legs, soldering and collecting materials, realizes the effect of integrated process processing, can effectively improve production efficiency and capacity; and can achieve the technical purpose of processing multiple groups of coils at the same time, maximizes the processing efficiency of automated winding processing, and better meets the enterprise's needs for convenient, efficient and high-quality processing in large-scale production. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a schematic diagram of the structure of the utility model.

[0041] Figure 2 It is a structural schematic diagram of a feeding winding group in the utility model.

[0042] Figure 3 It is a structural schematic diagram of the laser peeling group in the utility model.

[0043] Figure 4 It is a structural schematic diagram of a coil soldering group in the utility model.

[0044] Figure 5 It is a structural schematic diagram of a finished product platter assembly in the utility model.

[0045] Figure 6 It is a structural schematic diagram of the peeling and discharging mechanism in the utility model.

[0046] Figure 7 The utility model is a schematic diagram of the structure of the solder material transfer mechanism and the solder material discharging mechanism.

[0047] Figure 8 It is a structural schematic diagram of the material-retrieving robot in the utility model.

[0048] Fig. 9 This is a schematic diagram of the structure of the charging fixture in the utility model.

[0049] Fig.10 This is another structural diagram of the charging fixture in the utility model.

[0050] Fig.11 It is a structural schematic diagram of the coil rotating mechanism in the utility model. DETAILED DESCRIPTION

[0051] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. It should be understood that the present application is not limited to the example embodiments disclosed herein. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0052] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0053] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0054] In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0055] The utility model provides Figures 1 to 11 In the embodiment of the utility model, a one-out-two fully automatic winding, stripping and soldering processing production line includes, in accordance with the processing flow, a feeding winding group 1, a laser stripping group 2, a coil soldering group 3 and a finished product plate group 4;

[0056] The feeding winding assembly 1 includes: at least two winding forming lines, and each winding forming line includes: a wire feeding mechanism 11, a wire straightening and feeding mechanism 12, a wire pressing mechanism 13, a wire cutting mechanism 17 and a winding mechanism 14;

[0057] During the processing, the coil wire to be processed is fed out from the wire feeding mechanism 11, driven by the wire straightening and feeding mechanism 12, and enters the winding mechanism 14 through the wire pressing mechanism 13 and the wire cutting mechanism 17, and the wire is wound by the winding mechanism 14 to form a coil;

[0058] Then the tail end of the coil is cut off from the wire by the wire cutting mechanism 17.

[0059] In addition, during the cutting process, the wire pressing mechanism 13 will press the wire to prevent the wire from swinging during the cutting process, thereby achieving the effect of positioning cutting.

[0060] The feeding winding group 1 is also provided with a group of coil conveyor belts 16, one end of which is provided at the exit position of the winding mechanism 14, and the other end extends to the laser peeling group 2; and a collecting hopper 15 is provided at the beginning position of the coil conveyor belt 16, through which the coils that have completed the winding process in each winding mechanism 14 are guided and sent to the coil conveyor belt 16;

[0061] The laser peeling group 2 includes: a group of rotating discs 27 and a loading station, a secondary positioning work, a tangent station, a plurality of laser peeling stations and a material unloading station arranged around the rotating disc 27 as the center of the circle; and in the actual processing process, a waiting station is set between the loading station and the secondary positioning work to achieve the effect of processing transition;

[0062] The rotating disc 27 is provided with a loading fixture 29 corresponding to each processing station, and the rotating disc 27 can drive each loading fixture 29 to be transferred in each processing station; the loading fixture 29 is provided with a plurality of clamping positions 297 for clamping the coil, and the number of the clamping positions 297 corresponds to the number of the laser peeling stations;

[0063] Among them, a visual recognition module 21 and a material-picking robot 22 are provided in the loading station, and the loading station is located at the tail end of the coil conveyor belt 16; and the camera of the visual recognition module 21 is arranged at the upper end of the discharge position of the coil conveyor belt 16 for visual recognition, and the material-picking robot 22 picks up and clamps the coil in the coil conveyor belt 16 to the clamping position 297 of the loading fixture 29 according to the information recognized by the visual recognition module 21;

[0064] A secondary positioning mechanism 23 is provided in the secondary positioning station, and the secondary positioning mechanism 23 is used to perform secondary adjustment of the coil on the loading fixture 29 to ensure that the coil can enter the laser peeling station in a correct state;

[0065] A thread end cutting mechanism 24 is provided in the thread cutting station, and the thread end position of the coil is cut and trimmed by the thread end cutting mechanism 24;

[0066] The laser peeling station is provided with a laser peeling mechanism 25 and a coil rotating mechanism 26. During the processing, the laser peeling mechanism 25 performs laser peeling of the coil, and during the peeling process, the coil rotating mechanism 26 drives the coil being processed on the loading fixture 29 to rotate, completing the peeling of the eight sides of the coil;

[0067] The unloading station is provided with a peeling and taking mechanism 291 and a peeling and discharging mechanism 28; the peeling and discharging mechanism 28 extends toward the coil solder group 3, and the coil is sent to the peeling and discharging mechanism 28 through the peeling and taking mechanism 291, and then the coil can be sent to the coil solder group 3 through the peeling and discharging mechanism 28, completing the processing and discharging work of the laser peeling group 2;

[0068] The coil soldering group 3 includes: a solder transfer mechanism 31, a flux station 32, a solder station 33, an ultrasonic cleaning station 34 and a solder discharging mechanism 36;

[0069] The flux station 32, the solder station 33 and the ultrasonic cleaning station 34 are arranged accordingly; the processing range of the solder transfer mechanism 31 extends from the flux station 32 to the solder discharging mechanism 36;

[0070] During the processing, the coil is driven by the solder transfer mechanism 31 to enter the flux station 32, the solder station 33 and the ultrasonic cleaning station 34 in sequence to perform the coil soldering processing actions of sticking flux, sticking tin and ultrasonic cleaning, and the coil soldering processing work is completed; and then the solder discharging mechanism 36 delivers the processed coil to the finished product wobble plate group 4;

[0071] The finished product tray group 4 includes: a tray swing mechanism 42, a tray loading mechanism 41, a tray receiving mechanism 44 and a tray conveyor belt 43; the tray loading mechanism 41 and the tray receiving mechanism 44 are respectively arranged at the two end positions of the tray conveyor belt 43; the tray swing mechanism 42 is arranged in the middle section of the tray conveyor belt 43, the tray is sent out from the tray loading mechanism 41, and is transported to the direction of the tray receiving mechanism 44 through the tray conveyor belt 43, and the finished product coils sent from the solder discharging mechanism 36 are sent into the tray in turn through the tray swing mechanism 42, and the tray after being full of material is collected and discharged by the tray receiving mechanism 44.

[0072] Preferably, a collecting hopper 15 is provided at the beginning of the coil conveyor belt 16 , and the coil products after the winding process in the feeding winding group 1 are collected into the coil conveyor belt 16 through the collecting hopper 15 .

[0073] Furthermore, for the overall processing efficiency of soldering, the production line further includes: a material loading fixture 20 for placing the coil; the material loading fixture 20 is applied to the stripping and discharging mechanism 28 and the solder transfer mechanism 31;

[0074] The loading fixture 20 is provided with a plurality of loading positions 201 for placing coils. The lower end of the loading position 201 is provided with a wire end hole (not shown) for the wire ends of the coils to pass through. When the coils are placed in the loading position 201, the wire ends of the coils will pass through the wire end holes for subsequent soldering processing.

[0075] During processing, the loading jig 20 is applied to the peeling and discharging mechanism 28, and the coils sent out by the peeling and discharging mechanism 291 are placed in the loading jig 20 of the peeling and discharging mechanism 28. After all the coils are placed in the loading positions 201 in the loading jig 20, the coils are driven and sent out by the peeling and discharging mechanism 28;

[0076] The solder transfer mechanism 31 will directly take out the loading fixture 20 from the stripping and discharging mechanism 28, and cooperate with each processing station to achieve the effect of soldering multiple sets of coil products at the same time;

[0077] A set of jig clamping mechanisms 35 is also provided between the ultrasonic cleaning station 34 and the solder discharging mechanism 36. After the solder transfer mechanism 31 drives the coil to complete the soldering work, it will place the carrier jig 20 into the jig clamping mechanism 35 so that the solder discharging mechanism 36 can realize the unloading work of the coil in the carrier jig 20;

[0078] In the actual processing, the number of the loading jigs 20 is three groups, which cooperate with the peeling and discharging mechanism 28, the solder transfer mechanism 31 and the jig clamping mechanism 35 for processing; for example, after the solder transfer mechanism 31 takes out the fully loaded loading jig 20 from the peeling and discharging mechanism 28, the empty loading jig 20 will be sent to the peeling and discharging mechanism 28;

[0079] After the solder transfer mechanism 31 takes out the empty loading jig 20 from the jig clamping mechanism 35, it will also send the fully loaded loading jig 20 into the jig clamping mechanism 35; thereby achieving uninterrupted processing effects of loading, soldering and unloading during soldering processing, effectively improving the overall processing efficiency.

[0080] The peeling and discharging mechanism 28 comprises: a set of peeling and discharging slide rails 281 driven by a driving motor, and the peeling and discharging slide rails 281 extend toward the direction of the coil solder group 3;

[0081] A carrier mounting seat 283 for placing the carrier fixture 20 is installed on the peeling and discharging slide rail 281; driven by the peeling and discharging slide rail 281, the carrier fixture 20 on the peeling and discharging mechanism 28 can work in coordination with the peeling and picking mechanism 291 and the solder transfer mechanism 31.

[0082] The peeling and discharging mechanism 28 also includes a set of jig limiting mechanisms 282 for limiting the position of the loading jig 20. The jig limiting mechanisms 282 can achieve a positioning and fixing effect of the loading jig 20 during material discharge, so as to perform material loading processing on the loading jig 20.

[0083] The solder material transfer mechanism 31 includes: a material transfer moving mechanism 311 extending from the flux station 32 to the fixture clamping mechanism 35;

[0084] The material transfer mechanism 311 is equipped with a material transfer frame 313, and the material transfer frame 313 is provided with a material transfer clamp 316 for clamping a fully loaded material loading fixture 20 and a rotating frame clamp 315 for clamping an empty material loading fixture 20;

[0085] The material transfer frame 313 is also provided with a material transfer lifting module 312 for driving the material transfer clamping claws 316 downward and a rotating frame lifting module 314 for driving the rotating frame clamping claws 315 downward.

[0086] During processing, the material transfer clamp 316 and the rotating frame clamp 315 are driven by the material transfer moving mechanism 311 to the positions of the stripping and discharging mechanism 28 and the fixture clamping mechanism 35, and the fully loaded and empty loading fixtures 20 are placed and clamped in turn, effectively improving the overall processing efficiency of the solder material transfer mechanism 31.

[0087] The solder discharging mechanism 36 comprises: a group of solder discharging belts 361 extending toward the finished product swing plate group 4, and a plurality of discharging seats 362 for placing coils are arranged on the solder discharging belts 361;

[0088] The upper end of the solder discharge belt 361 is also provided with an XZ-axis discharge module 365 extending toward the fixture clamping mechanism 35 and a discharge clamping claw 363 installed on the XZ-axis discharge module 365. During processing, the discharge clamping claw 363 is driven by the XZ-axis discharge module 365 to clamp the coil from the material carrier fixture 20 in the fixture clamping mechanism 35 and place it in each discharge seat 362.

[0089] A baking device 364 is also provided in the middle section of the solder discharge belt 361 , and the solder discharge belt 361 drives each discharge seat 362 to enter the baking device 364 in sequence for baking.

[0090] Preferably, the material picking robot 22 adopts a SCARA robot with multiple rotating joints, which can realize precise material transfer processing actions; the material picking robot 22 is installed with an inclined material transfer motor 221, and a material changing rotating seat 222 is installed on the output shaft of the material transfer motor 221, and a plurality of groups of peeling and loading material picking claws 223 are installed around the center position of the material changing rotating seat 222, and the number of peeling and loading material picking claws 223 corresponds to the number of clamping positions 297 of the loading fixture 29; during the processing, the material transfer motor 221 can drive the material changing rotating seat 222 to rotate, so that each peeling and loading material picking claw 223 can reach a vertical material picking state in turn, and each peeling and loading material picking claw 223 can pick up the coil in turn and place it in the clamping position 297 of the loading fixture 29. One material picking action of the material picking robot 22 of this structural style can realize the placement of a loading fixture 29, which can effectively improve the processing efficiency.

[0091] Furthermore, the loading fixture 29 includes: a fixture bracket 294 and a plurality of discharge plates 296 disposed on the fixture bracket 294, and clamping positions 297 are disposed one by one on the discharge plates 296, and elastic clamping columns 295 are formed in the clamping positions 297, and the elastic clamping columns 295 can clamp the coil in an inner support clamping manner;

[0092] A plurality of fixture rotating shafts 291 are rotatably mounted on the fixture bracket 294, and the fixture rotating shafts 291 are connected and mounted with the fixture bracket 294 via bearings;

[0093] The front end of the fixture rotating shaft 291 is connected to the material discharge plate 296, and the fixture rotating shaft 291 can drive the material discharge plate 296 to rotate together;

[0094] The coil rotating mechanism 26 includes: a fixed frame 267, a lifting seat 262 slidably mounted on the fixed frame 267, and a lifting cylinder 261 capable of driving the lifting seat 262 to move up and down on the fixed frame 267;

[0095] A rotary motor 266 and a transmission gear 265 that cooperates with the rotary motor 266 are installed on the lifting seat 262;

[0096] A driven gear 293 that can cooperate with the transmission gear 265 is installed on the fixture rotating shaft 291. When the loading fixture 29 enters the working position of the laser peeling station, the lifting cylinder 261 in the coil rotating mechanism 26 will drive the lifting seat 262 to descend, so that the transmission gear 265 and the driven gear 293 on the corresponding fixture rotating shaft 291 are meshed with each other, and the effect of driving the coil on the clamping position 297 to rotate is achieved through the rotating motor 266, so as to realize the laser peeling work on the eight sides of the coil;

[0097] In order to ensure that the coil in the clamping position 297 can remain in a horizontal angular position after the stripping process is completed, a group of angle sensors 263 are installed on the lifting seat 262, and a sensor sheet 264 that can cooperate with the angle sensor 263 is provided on the transmission gear 265. The sensor sheet 264 will rotate synchronously with the transmission gear 265; when the angle sensor 263 senses the sensor sheet 264 again, it means that the coil in the clamping position 297 is in a horizontal state.

[0098] Furthermore, in order to improve the processing accuracy of the laser peeling process, a limit lock groove 292 vertically penetrating the fixture rotating shaft 291 is formed at the rear end of the fixture rotating shaft 291;

[0099] The lower end of the limit lock groove 292 is provided with a limit block 299 that can be embedded in the limit lock groove 292 and a limit mounting seat 298 for mounting the limit block 299. The limit mounting seat 298 is formed with an installation slot for mounting the limit block 299 (not shown in the figure), and in the installation slot, the lower end of the limit block 299 is provided with an upper push spring 210, and the limit block 299 is pushed into the limit lock groove 292 of the fixture rotating shaft 291 by the upper push spring 210, which can prevent the fixture rotating shaft 291 from rotating when it is not in the processing state;

[0100] The lower end of the lifting seat 262 in the coil rotating mechanism 26 is formed with an unlocking push rod 268 extending downward, and the unlocking push rod 268 is formed with an unlocking push block 269 extending to the upper end of the limiting lock groove 292; when the coil rotating mechanism 26 is working, the lifting seat 262 pushes the limiting block 299 in the limiting lock groove 292 out of the limiting lock groove 292 through the unlocking push block 269 (the limiting block 299 and the unlocking push block 269 are pressed into the installation groove together, and the unlocking push rod 268 side does not enter the position of the limiting lock groove 292), thereby achieving the unlocking effect.

[0101] It should also be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "including a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0102] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A one-out-two fully automatic wire winding, stripping and soldering production line, characterized in that: The processing flow includes: feeding and winding group, laser stripping group, coil soldering group and finished product plate placing group; The feeding and winding group includes: at least two winding forming lines, and each winding forming line includes: a wire feeding mechanism, a wire straightening and feeding mechanism, a wire pressing mechanism, a wire cutting mechanism and a winding mechanism in sequence; A set of coil conveyor belts is also provided in the feeding winding group, one end of the coil conveyor belt is provided at the exit position of the winding mechanism, and the other end extends to the laser peeling group; The laser peeling group includes: a group of rotating discs and a loading station, a secondary positioning work, a tangent station, a plurality of laser peeling stations and a unloading station arranged around the rotating disc as the center of the circle; The rotating disc is equipped with a loading fixture corresponding to each processing station; the loading fixture is provided with a plurality of clamping positions for clamping the coil, and the number of the clamping positions corresponds to the number of the laser peeling stations; Among them, a visual recognition module and a material-picking robot are set in the loading station, and the loading station is located at the tail end of the coil conveyor belt; A secondary positioning mechanism is provided in the secondary positioning station; A thread cutting mechanism is provided in the thread cutting station; The laser peeling station is provided with a laser peeling mechanism and a coil rotating mechanism; The unloading station is provided with a peeling and taking mechanism and a peeling and discharging mechanism, and the peeling and discharging mechanism extends toward the coil solder group; The coil soldering group includes: a solder transfer mechanism, a flux station, a solder station, an ultrasonic cleaning station and a solder discharging mechanism; The flux station, soldering station and ultrasonic cleaning station are arranged in sequence; the processing range of the solder transfer mechanism extends from the flux station to the solder discharging mechanism, and the solder discharging mechanism extends to the processing position of the finished product tray group; The finished product tray arrangement group includes: a tray arrangement mechanism, a tray loading mechanism, a tray receiving mechanism and a tray conveyor belt; the tray loading mechanism and the tray receiving mechanism are respectively arranged at the two ends of the tray conveyor belt.

2. The one-out-of-two fully automatic wire winding, stripping and soldering production line according to claim 1 is characterized in that: For the overall processing efficiency of soldering, the production line also includes: a material loading fixture for placing coils; the material loading fixture is used in the stripping and discharging mechanism and the solder transfer mechanism; The loading fixture is provided with a plurality of loading positions for placing the coils, and the lower ends of the loading positions are provided with wire end holes for the wire ends of the coils to pass through; A set of fixture clamping mechanisms is also arranged between the ultrasonic cleaning station and the solder discharging mechanism.

3. The one-out-of-two fully automatic wire winding, stripping and soldering production line according to claim 2 is characterized in that: The peeling and discharging mechanism comprises: a set of peeling and discharging slide rails driven by a driving motor, and the peeling and discharging slide rails extend toward the direction of the coil solder group; A carrier mounting seat for placing a carrier jig is installed on the peeling and discharging slide rail.

4. The one-out-two fully automatic wire winding, stripping and soldering production line according to claim 2 is characterized in that: The solder material transfer mechanism includes: a material transfer moving mechanism extending from the flux station to the fixture clamping mechanism; The material transfer mechanism is equipped with a material transfer frame, and the material transfer frame is provided with a material transfer clamp for clamping a fully loaded material loading fixture and a rotating frame clamp for clamping an empty material loading fixture; The material transfer machine frame is also provided with a material transfer lifting module for driving the material transfer clamping claws downward and a rotating frame lifting module for driving the rotating frame clamping claws downward.

5. The one-out-two fully automatic wire winding, stripping and soldering production line according to claim 2 is characterized in that: The solder discharging mechanism comprises: a group of solder discharging belts extending toward the finished product swing plate group, and a plurality of discharging seats for placing coils are arranged on the solder discharging belts; The upper end of the solder discharging belt is also provided with an XZ-axis discharging module extending toward the fixture clamping mechanism and a discharging clamping claw installed on the XZ-axis discharging module; A baking device is also provided at the middle section of the solder discharging belt.

6. The one-out-two fully automatic wire winding, stripping and soldering production line according to claim 1 is characterized in that: The material picking robot adopts a SCARA robot; the material picking robot is equipped with an inclined material transfer motor, the output shaft of which is equipped with a material changing rotary seat, and a plurality of sets of peeling, loading and picking claws are installed around the center position of the material changing rotary seat, and the number of peeling, loading and picking claws corresponds to the number of clamping positions of the loading fixture.

7. A one-out-two fully automatic wire winding, stripping and soldering production line according to claim 1 or 4, characterized in that: The loading fixture comprises: a fixture bracket and a plurality of material placing plates arranged on the fixture bracket, the clamping positions are arranged one by one on the material placing plates, and elastic clamping columns are formed in the clamping positions; A plurality of fixture rotating shafts are rotatably mounted on the fixture bracket; The front end of the fixture rotating shaft is connected to the unloading plate; The coil rotating mechanism includes: a fixed frame, a lifting seat slidably mounted on the fixed frame, and a lifting cylinder capable of driving the lifting seat to move up and down on the fixed frame; A rotating motor and a transmission gear matched with the rotating motor are installed on the lifting seat; A driven gear that can cooperate with the transmission gear is installed on the rotating shaft of the fixture; A group of angle sensors are installed on the lifting seat, and a sensor sheet that can cooperate with the angle sensor is set on the transmission gear. The sensor sheet will rotate synchronously with the transmission gear.

8. A one-out-two fully automatic wire winding, stripping and soldering production line according to claim 1 or 4, characterized in that: In order to improve the processing accuracy of laser peeling, a limit lock groove is formed at the rear end of the fixture rotating shaft, which vertically penetrates the fixture rotating shaft. The lower end of the limit lock groove is provided with a limit block that can be embedded in the limit lock groove and a limit mounting seat for mounting the limit block, and the limit mounting seat is formed with an installation groove for mounting the limit block, and in the installation groove, the lower end of the limit block is provided with an upper push spring, and the limit block is pushed into the limit lock groove of the fixture rotating shaft by the upper push spring; The lower end of the lifting seat in the coil rotating mechanism is formed with an unlocking push rod extending downward, and the unlocking push rod is formed with an unlocking push block extending to the upper end of the limit lock groove.

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