Vacuum mixer blanking structure convenient to operate
By introducing an automatically adjusted cutting assembly into the vacuum mixer cutting structure, the flow meter, hydraulic controller and control module are used to detect and adjust the cutting situation, the problems of uneven cutting and cumbersome operation in the existing technology are solved, and a more efficient cutting process is achieved.
Patent Information
- Application Number
- CN202421869001.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing vacuum mixer cutting structure is not convenient to adjust the cutting speed according to actual conditions during the cutting process, resulting in uneven cutting and manual adjustment, which requires cumbersome operation.
A cutting assembly with a flowmeter, hydraulic controller and control module was designed. By detecting the flow rate and flow rate of the material, the hydraulic size is automatically adjusted, thereby adjusting the cutting speed and quantity, and reducing manual intervention by using the automatic control system.
It realizes automatic adjustment of the discharge speed and quantity according to the actual discharge situation, improves the uniformity of the discharge, reduces the cumbersomeness and time of manual operation, and improves work efficiency.
Smart Images

Figure CN222677936U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vacuum mixers, in particular to a vacuum mixer unloading structure with convenient operation. Background Art
[0002] A vacuum mixer is a device that combines dispersion and mixing. It is suitable for a variety of industries and application scenarios. Vacuum mixers are widely used in food, pharmaceuticals, chemicals, laboratories and other fields. The function of the vacuum mixer feeding structure is to ensure that the material can smoothly and evenly enter the mixer and participate in the mixing process. The vacuum mixer feeding structure is an important component of the mixer. Whether its design is reasonable directly affects the mixing effect and the performance of the mixer. The existing vacuum mixer feeding structure is usually not convenient for adjusting the feeding speed according to the actual feeding and mixing conditions during the feeding process, resulting in uneven feeding, and usually requires manual intervention and adjustment of the feeding amount and feeding speed, which is cumbersome to operate. Utility Model Content
[0003] In order to overcome the existing vacuum mixer feeding structure, it is usually inconvenient to adjust the feeding speed according to the actual feeding and mixing conditions during the feeding process, resulting in uneven feeding, and usually requires manual intervention and adjustment of the feeding amount and feeding speed, which is cumbersome.
[0004] The technical solution of the utility model is: a convenient-to-operate vacuum mixer feeding structure, comprising a base, a stirring assembly, a feeding assembly, a support plate, a first support column and a second support column. A stirring assembly for stirring relevant materials is provided on the upper right part of the base, a support plate for supporting the feeding assembly is provided on the left side of the stirring assembly, an adjustable feeding assembly is provided above the support plate, second support columns for fixed connection to the support plate are provided around the four corners of the lower end of the feeding assembly, and two groups of first support columns for fixed connection to the base are symmetrically provided on the lower side of the right end of the support plate.
[0005] Preferably, by setting up a material unloading component with a flow meter, a hydraulic controller and a control module, the unloading amount and the unloading speed can be automatically adjusted according to the actual unloading situation, by setting up a flow meter, the flow rate and the flow velocity of the material can be detected, by setting up a hydraulic controller, the hydraulic size can be adjusted according to different unloading requirements, thereby adjusting the flow velocity by changing the hydraulic size, by setting up a control module, the flow velocity and the flow size can be set, by setting up a first solenoid valve and a second solenoid valve, the material inlet and outlet at the unloading hopper and the material guide pipe can be controlled, and by setting a first connecting line, a second connecting line, a third connecting line and a fourth connecting line, the flow meter, the hydraulic controller, the control module, the first solenoid valve and the second solenoid valve are electrically connected, so that the hydraulic controller can automatically adjust the hydraulic size according to the flow rate and flow velocity information detected by the flow meter, so that the first solenoid valve and the second solenoid valve can be automatically turned on and off, and the automatic control adjustment method is more convenient and efficient, avoiding time-consuming and labor-intensive manual operation.
[0006] Preferably, the stirring assembly includes a stirring tank, a stirring module, a discharge hopper, a third support column and a support seat. The lower end of the stirring tank is provided with a discharge hopper for discharging the stirred material, and the outer side of the discharge hopper is provided with a control valve for controlling the inlet and outlet. A stirring module for stirring is provided in the middle of the upper end of the stirring tank, and two groups of third support columns for supporting the stirring tank are symmetrically provided on the lower end sides of the stirring tank. A support seat for increasing the support stability is provided at the lower end of the third support column. Mounting holes for installing and fixing the support seat are provided around the four corners of the upper end of the support seat. The stability of the stirring tank can be increased by providing mounting holes and installing and fixing multiple support seats.
[0007] Preferably, the material discharge assembly includes a material guide box, a material discharge hopper, a material guide pipe, a flow meter, a hydraulic controller, a control module, a transparent tube, a first solenoid valve, a second solenoid valve, a first connecting line, a second connecting line, a third connecting line and a fourth connecting line. The material guide box is connected to the stirring assembly through the material guide pipe. A first solenoid valve for controlling the entry and exit is provided on the outer side of the connection between the material guide pipe and the stirring assembly. The connection between the first solenoid valve and the material guide pipe is set as a transparent tube. By setting the connection between the material guide pipe and the first solenoid valve as a visible transparent tube, it is possible to easily observe the material discharge situation at the material guide pipe.
[0008] Preferably, a lower hopper for introducing materials is provided in the middle of the upper end of the material guide box, and a second solenoid valve for controlling entry and exit is provided on the outer side of the connection between the lower hopper and the material guide box. By setting up the lower hopper with the second solenoid valve, the material can be automatically controlled to enter the material guide box.
[0009] Preferably, a hydraulic controller for controlling the flow rate is provided on the left upper end of the material guide box, and a control module for overall control is provided on the right side of the hydraulic controller. By setting the hydraulic controller, the hydraulic size can be adjusted according to different material unloading requirements, thereby adjusting the flow rate by changing the hydraulic size.
[0010] Preferably, the flow meter and the control module are electrically connected via a third connecting line, the first solenoid valve and the flow meter are electrically connected via a fourth connecting line, the second solenoid valve and the control module are electrically connected via a first connecting line, and the hydraulic controller and the control module are electrically connected via a second connecting line. By electrically connecting the corresponding structures, information sensing and feedback can be performed between each other, thereby achieving automatic adjustment.
[0011] Preferably, the stirring module includes a driving motor, a rotating shaft and a stirring rod. The lower end of the driving motor is provided with a rotating shaft for rotation. A plurality of stirring rods for stirring are linearly distributed and surrounded on the outer side of the rotating shaft. A plurality of guide holes for reducing rotation resistance are evenly distributed on the stirring rod. The driving motor drives the rotating shaft to rotate to drive the stirring rod to rotate synchronously. By arranging the driving motor to drive the rotating shaft to drive the stirring rod to rotate synchronously, the stirring rod can stir the material evenly by rotating.
[0012] Beneficial effects of the utility model:
[0013] 1. Compared with the traditional vacuum mixer feeding structure, it is usually not convenient to adjust the feeding speed according to the actual feeding and stirring conditions during the feeding process, resulting in uneven feeding, and usually requires manual intervention and adjustment of the feeding amount and feeding speed, which is cumbersome to operate. By setting a feeding component with a flow meter, a hydraulic controller and a control module, the feeding amount and feeding speed can be automatically adjusted according to the actual feeding situation. By setting a flow meter, the flow rate and flow speed of the material can be detected. By setting a hydraulic controller, the hydraulic size can be adjusted according to different feeding requirements, thereby changing the hydraulic size. The flow rate and flow size can be set by setting the control module. The material in and out of the lower hopper and the material guide pipe can be controlled by setting the first solenoid valve and the second solenoid valve. The flow meter, the hydraulic controller, the control module, the first solenoid valve and the second solenoid valve are electrically connected by setting the first connecting line, the second connecting line, the third connecting line and the fourth connecting line. The hydraulic controller can automatically adjust the hydraulic size according to the flow and flow rate information detected by the flow meter, so that the first solenoid valve and the second solenoid valve can be automatically turned on and off. The automatic control adjustment method is more convenient and efficient, and avoids time-consuming and labor-intensive manual operation.
[0014] 2. By setting the connection between the material guide pipe and the first solenoid valve as a visible transparent tube, it is easy to observe the material discharge situation at the material guide pipe, so that it is easy to make corresponding adjustments according to the material discharge situation. By setting a driven stirring module on the stirring component, the material introduced into the stirring tank by the material discharge component can be stirred. By setting a driving motor, the rotating shaft can be driven to rotate, and then the rotating shaft can drive the stirring rod to rotate synchronously, so that the stirring rod can stir the material evenly by rotation. By opening a guide hole on the stirring rod, the rotation resistance of the stirring rod during the stirring process can be reduced, and part of the material can continuously pass through the guide hole, which can also increase the fluidity of the liquid, so that the stirred material is not easy to precipitate. By setting a discharge hopper at the lower end of the stirring tank, the material after stirring can be made to flow out more easily. By setting a control valve on the outside of the discharge hopper, the inflow and outflow of the material after stirring can be controlled. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 What is shown is an overall schematic diagram of the unloading structure of the vacuum mixer with convenient operation of the utility model;
[0016] Figure 2 Shown is a schematic diagram of a stirring assembly in a feeding structure of a vacuum stirring machine that is easy to operate according to the utility model;
[0017] Figure 3 Shown is a schematic diagram of a stirring module in a feeding structure of a vacuum stirring machine that is easy to operate according to the utility model;
[0018] Figure 4 Shown is a schematic diagram of a material discharge component in a material discharge structure of a vacuum mixer that is easy to operate according to the utility model;
[0019] Figure 5 Shown is a schematic diagram of a discharge hopper in a discharge structure of a vacuum mixer which is easy to operate according to the utility model.
[0020] Explanation of the reference numerals in the accompanying drawings: 1. base; 2. stirring assembly; 3. discharge assembly; 4. support plate; 5. first support column; 6. second support column; 201. stirring tank; 202. stirring module; 203. discharge hopper; 204. third support column; 205. support seat; 206. mounting hole; 207. drive motor; 208. rotating shaft; 209. stirring rod; 210. flow guide hole; 301. material guide box; 302. discharge hopper; 303. material guide pipe; 304. flow meter; 305. hydraulic controller; 306. control module; 307. transparent tube; 308. first solenoid valve; 309. second solenoid valve; 310. first connecting line; 311. second connecting line; 312. third connecting line; 313. fourth connecting line. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1 The utility model provides an embodiment: a convenient-to-operate vacuum mixer feeding structure, comprising a base 1, a stirring assembly 2, a feeding assembly 3, a support plate 4, a first support column 5 and a second support column 6. The upper right part of the base 1 is provided with a stirring assembly 2 for stirring relevant materials, a support plate 4 for supporting the feeding assembly 3 is provided on the left side of the stirring assembly 2, an adjustable feeding assembly 3 is provided above the support plate 4, the lower four corners of the feeding assembly 3 are surrounded by second support columns 6 for being fixedly connected to the support plate 4, and two groups of first support columns 5 for being fixedly connected to the base 1 are symmetrically provided on the lower side of the right end of the support plate 4.
[0023] See also Figure 2-3 In this embodiment, the stirring assembly 2 includes a stirring tank 201, a stirring module 202, a discharge hopper 203, a third support column 204 and a support seat 205. The lower end of the stirring tank 201 is provided with a discharge hopper 203 for discharging the stirred material, and the outer side of the discharge hopper 203 is provided with a control valve for controlling the inlet and outlet. The middle part of the upper end of the stirring tank 201 is provided with a stirring module 202 for stirring, and the lower end side of the stirring tank 201 is symmetrically provided with two groups of third support columns 204 for supporting the stirring tank 201. The lower end of the third support column 204 is provided with a support seat 205 for increasing the support stability, and the upper four corners of the support seat 205 are surrounded by mounting holes 206 for mounting and fixing the support seat 205. Providing mounting holes 206 and multiple support seats 205 for installation and fixation can increase the stability of the stirring tank 201. The stirring module 202 includes a driving motor 207, a rotating shaft 208 and a stirring rod 209. The lower end of the driving motor 207 is provided with a rotating shaft 208 for rotation. The outer side of the rotating shaft 208 is linearly distributed and surrounded by multiple groups of stirring rods 209 for stirring. The stirring rods 209 are evenly distributed with multiple groups of guide holes 210 for reducing rotation resistance. The driving motor 207 drives the stirring rods 209 to rotate synchronously by driving the rotating shaft 208. By setting the driving motor 207 to drive the rotating shaft 208 to drive the stirring rods 209 to rotate synchronously, the stirring rods 209 can stir the materials evenly by rotating.
[0024] See also Figure 4-5In this embodiment, the material discharge assembly 3 includes a material guide box 301, a material discharge hopper 302, a material guide pipe 303, a flow meter 304, a hydraulic controller 305, a control module 306, a transparent tube 307, a first solenoid valve 308, a second solenoid valve 309, a first connecting line 310, a second connecting line 311, a third connecting line 312 and a fourth connecting line 313. The material guide box 301 is connected to the stirring assembly 2 through the material guide pipe 303, and the connecting part of the material guide pipe 303 and the stirring assembly 2 is The outer side of the guide box 301 is provided with a first solenoid valve 308 for controlling the inflow and outflow, and the connection between the first solenoid valve 308 and the guide tube 303 is set as a transparent tube 307. By setting the connection between the guide tube 303 and the first solenoid valve 308 as a visible transparent tube 307, it is easy to observe the material discharge situation at the guide tube 303. The middle part of the upper end of the guide box 301 is provided with a hopper 302 for introducing materials, and the outer side of the connection between the hopper 302 and the guide box 301 is provided with a first solenoid valve 308 for controlling the inflow and outflow. The second solenoid valve 309 can automatically control the material to enter the material guide box 301 by setting the unloading hopper 302 with the second solenoid valve 309. The upper left part of the material guide box 301 is provided with a hydraulic controller 305 for controlling the flow rate, and the right part of the hydraulic controller 305 is provided with a control module 306 for overall control. By setting the hydraulic controller 305, the hydraulic size can be adjusted according to different unloading requirements, so that the flow rate can be adjusted by changing the hydraulic size. The flow meter 304 is electrically connected to the control module 306 through the third connecting line 312, the first solenoid valve 308 is electrically connected to the flow meter 304 through the fourth connecting line 313, the second solenoid valve 309 is electrically connected to the control module 306 through the first connecting line 310, and the hydraulic controller 305 is electrically connected to the control module 306 through the second connecting line 311. By electrically connecting the corresponding structures, information sensing feedback can be performed between each other, thereby realizing automatic adjustment.
[0025] When working, first place the base 1 on a stable ground, and install and fix the support seat 205 at the lower end of the third support column 204 through the installation hole 206, and install and fix it on the base 1;
[0026] Then, the switch of the second solenoid valve 309 outside the lower hopper 302 is turned on to introduce the material to be stirred into the material guide box 301, and the hydraulic pressure is adjusted to a suitable level through the hydraulic controller 305;
[0027] Then, the switch of the first solenoid valve 308 at the connection between the material guide pipe 303 and the stirring tank 201 is turned on, so that the material enters the stirring tank 201 from the material guide pipe 303;
[0028] Then, the material is stirred by the stirring module 202 on the stirring assembly 2, and the rotating shaft 208 is driven to rotate by the driving motor 207, so that the rotating shaft 208 drives the stirring rod 209 to rotate synchronously, and then the stirring rod 209 stirs the material evenly by rotating;
[0029] Finally, after the stirring is finished, the control valve outside the discharge hopper 203 is opened to discharge the evenly stirred material into the container corresponding to the knife;
[0030] During the stirring process, the flow rate and flow velocity of the material are detected by the flow meter 304, and the flow velocity is adjusted by the hydraulic controller 305 according to the discharge amount and discharge speed. The flow meter 304, the hydraulic controller 305, the control module 306, the first solenoid valve 308 and the second solenoid valve 309 are electrically connected through the first connecting line 310, the second connecting line 311, the third connecting line 312 and the fourth connecting line 313, so that the hydraulic controller 305 automatically adjusts the hydraulic size according to the flow and flow velocity information detected by the flow meter 304, and the first solenoid valve 308 and the second solenoid valve 309 are automatically turned on and off to control the material in and out.
[0031] Through the above steps, the staff first places the base 1 on a stable ground, installs and fixes the support seat 205 at the lower end of the third support column 204 through the installation hole 206, and installs and fixes it on the base 1, then opens the switch of the second solenoid valve 309 on the outer side of the lower hopper 302, introduces the material to be stirred into the guide box 301, and adjusts the hydraulic pressure to a suitable size through the hydraulic controller 305, and then opens the switch of the first solenoid valve 308 at the connection between the guide pipe 303 and the stirring tank 201, so that the material enters the stirring tank 201 from the guide pipe 303, and then stirs the material through the stirring module 202 on the stirring component 2, and drives the rotating shaft 208 to rotate through the driving motor 207, so that the rotating shaft 208 drives the stirring rod 209 to rotate synchronously, so that the stirring rod 209 stirs the material evenly by rotating, and finally after the stirring is completed, the control valve on the outer side of the discharge hopper 203 is opened to guide the evenly stirred material out of the container corresponding to the knife. During the stirring process, the flow rate of the material is detected by the flow meter 304 The hydraulic controller 305 adjusts the hydraulic pressure according to the material discharge amount and the material discharge speed to adjust the flow speed. The flow meter 304, the hydraulic controller 305, the control module 306, the first solenoid valve 308 and the second solenoid valve 309 are electrically connected through the first connecting line 310, the second connecting line 311, the third connecting line 312 and the fourth connecting line 313, so that the hydraulic controller 305 automatically adjusts the hydraulic pressure according to the flow and flow rate information detected by the flow meter 304, and the first solenoid valve 308 and the second solenoid valve 309 are automatically turned on and off to control the material in and out. By setting the material discharge component 3 with the flow meter 304, the hydraulic controller 305 and the control module 306, the material discharge amount and the material discharge speed can be automatically adjusted according to the actual material discharge situation. By electrically connecting the corresponding structures, information sensing feedback can be performed between each other, thereby realizing automatic adjustment. The automatic adjustment method makes the operation more convenient, which can greatly improve the work efficiency and is faster and more efficient than the traditional device.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A vacuum mixer unloading structure with convenient operation, comprising a base (1); characterized in that: The invention also comprises a stirring assembly (2), a material discharge assembly (3), a support plate (4), a first support column (5) and a second support column (6); a stirring assembly (2) for stirring relevant materials is provided at the right upper end of the base (1); a support plate (4) for supporting the material discharge assembly (3) is provided at the left side of the stirring assembly (2); a material discharge assembly (3) for adjusting material discharge is provided above the support plate (4); second support columns (6) for fixed connection with the support plate (4) are provided around the four corners of the lower end of the material discharge assembly (3); and two groups of first support columns (5) for fixed connection with the base (1) are symmetrically provided at the lower side of the right end of the support plate (4).
2. The convenient-to-operate vacuum mixer feeding structure according to claim 1, characterized in that: The stirring assembly (2) comprises a stirring tank (201), a stirring module (202), a discharge hopper (203), a third support column (204) and a support seat (205); the lower end of the stirring tank (201) is provided with a discharge hopper (203) for discharging stirred materials; the outer side of the discharge hopper (203) is provided with a control valve for controlling the inlet and outlet; the middle part of the upper end of the stirring tank (201) is provided with a stirring module (202) for stirring; two groups of third support columns (204) for supporting the stirring tank (201) are symmetrically provided on the side of the lower end of the stirring tank (201); the lower end of the third support column (204) is provided with a support seat (205) for increasing the support stability; and the upper four corners of the support seat (205) are surrounded by mounting holes (206) for mounting and fixing the support seat (205).
3. The convenient-to-operate vacuum mixer feeding structure according to claim 1, characterized in that: The material discharge assembly (3) comprises a material guide box (301), a material discharge hopper (302), a material guide pipe (303), a flow meter (304), a hydraulic controller (305), a control module (306), a transparent tube (307), a first solenoid valve (308), a second solenoid valve (309), a first connecting line (310), a second connecting line (311), a third connecting line (312) and a fourth connecting line (313); the material guide box (301) is connected to the stirring assembly (2) through the material guide pipe (303); a first solenoid valve (308) for controlling the inlet and outlet is arranged on the outer side of the connection between the material guide pipe (303) and the stirring assembly (2); and a transparent tube (307) is arranged at the connection between the first solenoid valve (308) and the material guide pipe (303).
4. The convenient-to-operate vacuum mixer feeding structure according to claim 3 is characterized in that: A lower hopper (302) for introducing materials is provided at the middle of the upper end of the material guide box (301), and a second solenoid valve (309) for controlling the inlet and outlet is provided on the outer side of the connection between the lower hopper (302) and the material guide box (301).
5. The convenient-to-operate feeding structure of a vacuum mixer according to claim 4, characterized in that: A hydraulic controller (305) for controlling the flow rate is provided at the left upper end of the material guide box (301), and a control module (306) for overall control is provided at the right end of the hydraulic controller (305).
6. The convenient-to-operate vacuum mixer feeding structure according to claim 5, characterized in that: The flow meter (304) is electrically connected to the control module (306) via a third connection line (312), the first solenoid valve (308) is electrically connected to the flow meter (304) via a fourth connection line (313), the second solenoid valve (309) is electrically connected to the control module (306) via a first connection line (310), and the hydraulic controller (305) is electrically connected to the control module (306) via a second connection line (311).
7. The convenient-to-operate unloading structure of a vacuum mixer according to claim 2, characterized in that: The stirring module (202) comprises a driving motor (207), a rotating shaft (208) and a stirring rod (209). The lower end of the driving motor (207) is provided with a rotating shaft (208) for rotation. A plurality of stirring rods (209) for stirring are arranged linearly around the outer side of the rotating shaft (208). A plurality of guide holes (210) for reducing rotation resistance are evenly distributed on the stirring rods (209). The driving motor (207) drives the rotating shaft (208) to rotate to drive the stirring rods (209) to rotate synchronously.
Citation Information
Cited By
Multifunctional seasoning automatic packaging all-in-one machine
CN121269198A