Efficient hydration reactor

Abstract

The utility model relates to the technical field of containers, and provides an efficient hydration reactor which comprises a pressure tank, a heat insulation outer layer and a cooling cavity, the heat insulation outer layer is arranged outside the pressure tank, the cooling cavity is formed in the heat insulation outer layer, a closed feeding assembly is arranged at the top of the pressure tank, and a heating pipe is installed at the top in the pressure tank. The stirring frame is rotationally connected to the top in the pressure tank, the driving motor is fixed to the top of the pressure tank, the output end of the driving motor is connected with the stirring frame, the cooling treatment assembly is arranged on the heat insulation outer layer and comprises a long hole, and a plurality of pushing rods are arranged at the bottom of the rotating seat. According to the technical scheme, the problems that in the prior art, due to the characteristics of a jacket, cold water enters from one end and exits from the other end of the jacket, the temperature of one end, close to the jacket water inlet pipe, of the reactor is possibly reduced quickly, and the temperature of one end of the water inlet pipe is relatively reduced slowly are solved; and the problem of poor cooling effect in the slow cooling place of the reaction kettle possibly exists.

Description

Technical Field

[0001] The utility model relates to the technical field of application containers, in particular to a high-efficiency hydration reactor. Background Art

[0002] Hydration reaction is frequently used in chemical industry, generally refers to the process in which solute molecules (or ions) react with water molecules to form hydrated molecules (or hydrated ions). Hydration reaction generally needs to be carried out in a pressure vessel. On the one hand, the pressure vessel is a reactor, which is a commonly used container for safe reactions. On the other hand, the pressure vessel can absorb the heat generated by the reaction by utilizing the cooling characteristics of the jacket, and is widely used in chemical reactions.

[0003] At present, the reactor needs to be cooled during the reaction to avoid excessive temperature and affect the reaction effect. When the jacket is used for cooling, due to the characteristics of the jacket, cold water enters from one end and exits from the other end of the jacket. The temperature of the reactor end close to the jacket water inlet pipe may cool down quickly, while the temperature of the end of the principle water inlet pipe may cool down relatively slowly. The cooling effect may be poor in the slow cooling part of the reactor, affecting the overall reaction effect.

[0004] Therefore, improvements are made to address the above problems. Utility Model Content

[0005] The utility model provides a high-efficiency hydration reactor, which solves the problem in the related art that, due to the characteristics of the jacket, cold water enters from one end and exits from the other end of the jacket, and the temperature of the reactor end close to the jacket water inlet pipe may drop quickly, while the temperature of the end of the principle water inlet pipe drops relatively slowly, and the cooling effect may be poor in the place where the reactor cools down slowly.

[0006] The technical solution of the utility model is as follows:

[0007] A pressure tank, an insulating outer layer and a cooling chamber, wherein the insulating outer layer is arranged outside the pressure tank, and the cooling chamber is opened inside the insulating outer layer;

[0008] A closed feed assembly, the closed feed assembly being arranged on the top of the pressure tank;

[0009] A driving motor, a stirring frame and a plurality of heating tubes, wherein the heating tube is installed at the top of the pressure tank, the stirring frame is rotatably connected to the top of the pressure tank, the driving motor is fixed to the top of the pressure tank, and the output end of the driving motor is connected to the stirring frame;

[0010] A cooling treatment component, wherein the cooling treatment component is arranged on the insulating outer layer, the cooling treatment component comprises a long hole, the long hole is opened at the top of the insulating outer layer, a first slide is arranged on the outer surface of the pressure tank, the first slide is slidably connected with a rotating seat, the rotating seat is sleeved in the long hole, the rotating seat is sealingly connected to the top of the cooling chamber, and a plurality of push rods are arranged at the bottom of the rotating seat.

[0011] As a further technical solution, a plurality of vertical rods are arranged on the top of the rotating seat, the upper ends of the vertical rods are connected to an outer ring frame, a second slideway is arranged on the top of the pressure tank, the outer ring frame is slidably connected to the second slideway, and an internal gear is arranged on the top of the outer ring frame.

[0012] As a further technical solution, a transmission shaft is provided on the top of the pressure tank, a transmission gear is provided on the upper end of the transmission shaft, the transmission gear is meshed with the internal gear, transmission wheels are provided on the upper end of the stirring frame and the upper end of the transmission shaft, the transmission wheels are connected by belt drive, and the heat-insulating outer layer is respectively connected to a water inlet pipe and a water outlet pipe.

[0013] As a further technical solution, the closed feeding assembly includes a feeding port, which is opened on the top of the pressure tank. A feeding pipe is provided on the top of the pressure tank, and the feeding pipe is located outside the feeding port. A telescopic cylinder is provided on the top of the pressure tank, and a sealing plate is rotatably connected to the output end of the telescopic cylinder.

[0014] As a further technical solution, the bottom of the sealing plate is sealed to the upper end of the feed pipe, a second cylinder is provided on the top of the pressure tank, the output end of the second cylinder is connected to a clamping plate, and the clamping plate is located on the top of the sealing plate.

[0015] As a further technical solution, a plurality of stirring blades are arranged at the lower end of the stirring frame, and the stirring blades are connected at an inclined angle.

[0016] As a further technical solution, it also includes a support component, which includes an outer ring support layer, the outer ring support layer is arranged on the outer surface of the pressure tank, a connecting column is arranged at the bottom of the pressure tank, a support frame is connected to the outside of the connecting column, and the support frame is in contact with the bottom surface of the outer ring support layer.

[0017] As a further technical solution, the lower end of the push rod is an arc-shaped structure, and the push rod has the same arc as the bottom of the pressure tank.

[0018] The working principle and beneficial effects of the utility model are:

[0019] The utility model is provided with a cooling treatment component. Through the interaction of structures such as the long hole, the rotating seat, the pushing rod, the outer ring frame, the internal gear, the transmission shaft, the transmission gear and the transmission wheel, a plurality of pushing rods that rotate synchronously with the stirring frame can be arranged in the cooling chamber. During the cooling process, the water flow can be pushed by rotation, so that the internal cooling water evenly covers the surface of the pressure tank, making the cooling effect more uniform, and there will be no situation of different hot and cold areas. The utility model has good use effect and practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 This is the axonometric drawing of the utility model;

[0023] Figure 3 This is an axonometric sectional view of the utility model;

[0024] Figure 4 This is an axonometric cross-sectional view from another viewing angle of the present invention;

[0025] Figure 5 It is a cross-sectional view of the utility model;

[0026] Figure 6 For the utility model Figure 3 A partial enlarged view of part A;

[0027] Figure 7 For the utility model Figure 3 A partial enlarged view of part B;

[0028] In the figure: 1. pressure tank; 2. insulation outer layer; 3. cooling chamber; 4. driving motor; 5. stirring frame; 6. heating tube; 7. cooling treatment component; 7-1. long hole; 7-2. first slide; 7-3. rotating seat; 7-4. pushing rod; 7-5. vertical rod; 7-6. outer ring frame; 7-7. second slide; 7-8. inner gear; 7-9. transmission shaft; 7-10. transmission gear; 7-11. transmission wheel; 7-12. water inlet pipe; 7-13. water outlet pipe; 8. closed feed component; 8-1. feed port; 8-2. feed pipeline; 8-3. telescopic cylinder; 8-4. sealing plate; 8-5. second cylinder; 8-6. clamping plate; 9. support component; 9-1. outer ring support layer; 9-2. connecting column; 9-3. support frame; 10. stirring blade. DETAILED DESCRIPTION

[0029] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] like Figure 1 to Figure 7 As shown, this embodiment proposes a high-efficiency hydration reactor, comprising

[0031] A pressure tank 1, an insulating outer layer 2 and a cooling chamber 3, wherein the insulating outer layer 2 is arranged outside the pressure tank 1, and the cooling chamber 3 is opened inside the insulating outer layer 2;

[0032] A closed feed assembly 8, which is arranged on the top of the pressure tank 1;

[0033] A driving motor 4, a stirring frame 5 and a plurality of heating tubes 6, wherein the heating tubes 6 are installed at the top of the pressure tank 1, the stirring frame 5 is rotatably connected to the top of the pressure tank 1, the driving motor 4 is fixed to the top of the pressure tank 1, and the output end of the driving motor 4 is connected to the stirring frame 5;

[0034] The cooling treatment component 7 is arranged on the heat-insulating outer layer 2. The cooling treatment component 7 includes a long hole 7-1, which is opened at the top of the heat-insulating outer layer 2. The outer surface of the pressure tank 1 is provided with a first slide 7-2, and the first slide 7-2 is slidably connected with a rotating seat 7-3. The rotating seat 7-3 is sleeved in the long hole 7-1, and the rotating seat 7-3 is sealed and connected with the top of the cooling chamber 3. A plurality of push rods 7-4 are arranged at the bottom of the rotating seat 7-3, and a plurality of vertical rods 7-5 are arranged at the top of the rotating seat 7-3. The upper end of the vertical rod 7-5 is connected to an outer ring A frame 7-6 is provided, a second slide 7-7 is provided on the top of the pressure tank 1, the outer ring frame 7-6 is slidably connected with the second slide 7-7, an inner gear 7-8 is provided on the top of the outer ring frame 7-6, a transmission shaft 7-9 is provided on the top of the pressure tank 1, a transmission gear 7-10 is provided on the upper end of the transmission shaft 7-9, the transmission gear 7-10 is meshed with the inner gear 7-8, a transmission wheel 7-11 is provided on the upper end of the stirring frame 5 and the upper end of the transmission shaft 7-9, and the transmission wheels 7-11 are connected by belt drive, and the heat-insulating outer layer 2 is respectively connected with a water inlet pipe 7-12 and a water outlet pipe 7-13.

[0035] In this embodiment, in order to achieve a uniform cooling coverage effect in the cooling chamber 3, a cooling treatment component 7 is designed. A long hole 7-1 is opened around the top of the heat-insulating outer layer 2, and a rotating seat 7-3 is connected to the inside. A first slide 7-2 is provided on the outer surface of the pressure tank 1. The first slide 7-2 is slidably connected to the rotating seat 7-3 to support the rotating seat 7-3. A plurality of push rods 7-4 are provided at the bottom of the rotating seat 7-3. The pushing rods 7-4 can stir the cooling water inside evenly during rotation to make the water evenly hot and cold. A plurality of vertical rods 7-5 are provided on the top of the rotating seat 7-3. The upper ends of the vertical rods 7-5 are connected to an outer ring A second slide 7-7 is arranged on the top of the pressure tank 1, and the second slide 7-7 is slidably connected with the outer ring frame 7-6 for supporting the outer ring frame 7-6. An internal gear 7-8 is arranged on the top of the outer ring frame 7-6. A transmission shaft 7-9 is arranged on the top of the pressure tank 1. A transmission wheel 7-11 is arranged on the upper end of the transmission shaft 7-9 and the upper end of the stirring frame 5 and is driven by a belt. A transmission gear 7-10 is also arranged on the transmission shaft 7-9, and the transmission gear 7-10 is meshed with the internal gear 7-8. The driving motor 4 can be used as power to drive the internal gear 7-8 to rotate the outer ring frame 7-6, so as to achieve the effect that the push rod 7-4 pushes the cooling water in the cooling chamber 3.

[0036] Furthermore, the closed feeding assembly 8 includes a feeding port 8-1, which is opened at the top of the pressure tank 1. A feeding pipe 8-2 is arranged on the top of the pressure tank 1, and the feeding pipe 8-2 is located outside the feeding port 8-1. A telescopic cylinder 8-3 is arranged on the top of the pressure tank 1, and the output end of the telescopic cylinder 8-3 is rotatably connected to a sealing plate 8-4, and the bottom of the sealing plate 8-4 is sealed with the upper end of the feeding pipe 8-2. A second cylinder 8-5 is arranged on the top of the pressure tank 1, and the output end of the second cylinder 8-5 is connected to a clamping plate 8-6, and the clamping plate 8-6 is located on the top of the sealing plate 8-4.

[0037] In this embodiment, in order to achieve the high-pressure sealing effect of the pressure tank 1, a closed feeding assembly 8 is designed, a feeding port 8-1 is opened on the top of the pressure tank 1 and a feeding pipe 8-2 is installed, the opening of the feeding pipe 8-2 faces upward, and a telescopic cylinder 8-3 is arranged on one side of the feeding pipe 8-2, and a rotatable sealing plate 8-4 is connected to the output end of the telescopic cylinder 8-3, and the sealing plate 8-4 is attached to the top of the feeding pipe 8-2. The sealing plate 8-4 can be pushed upward by the telescopic cylinder 8-3 and then turned to one side to open the feeding port 8-1, and a second cylinder 8-5 is also arranged on the other side, and a clamping plate 8-6 is arranged at the output end of the second cylinder 8-5. The clamping plate 8-6 can be pressed on the top when the sealing plate 8-4 is closed to improve the sealing effect.

[0038] Furthermore, a plurality of stirring blades 10 are disposed at the lower end of the stirring frame 5 , and the stirring blades 10 are connected at an inclined angle.

[0039] In this embodiment, by adding a plurality of stirring blades 10 with inclined angles, the uniform effect can be improved when the stirring frame 5 rotates.

[0040] Furthermore, it also includes a support component 9, which includes an outer ring support layer 9-1, the outer ring support layer 9-1 is arranged on the outer surface of the pressure tank 1, a connecting column 9-2 is arranged at the bottom of the pressure tank 1, and a support frame 9-3 is connected to the outside of the connecting column 9-2, and the support frame 9-3 is in contact with the bottom surface of the outer ring support layer 9-1.

[0041] In this embodiment, in order to achieve the support effect for separation, a support assembly 9 is designed. An outer ring support layer 9-1 is provided on the outer surface of the pressure tank 1, and a plurality of connecting columns 9-2 are provided at the bottom. A support frame 9-3 is inserted and connected to the lower end of the connecting column 9-2. The bottom of the support frame 9-3 has a plurality of support points, which can ensure stable processing of the pressure tank 1.

[0042] Furthermore, the lower end of the push rod 7 - 4 is an arc-shaped structure, and the push rod 7 - 4 has the same arc as the bottom of the pressure tank 1 .

[0043] In this embodiment, the arc-shaped structure is used to match the shape of the bottom portion of the pressure tank 1 .

[0044] When processing is required, start the telescopic cylinder 8-3 and the second cylinder 8-5, open the sealing plate 8-4 upwards and then turn to one side, pour the material into the pressure tank 1 through the feed pipe 8-2, close the sealing plate 8-4 after the operation is completed, then start the drive motor 4 to control the rotation of the stirring frame 5 and start the heating tube 6 to start heating. When cooling is required, the cooling water enters the cooling chamber 3 through the water inlet pipe 7-12 and is discharged outwardly through the water outlet pipe 7-13. During the cooling process, the rubbing drive wheel 7-11 drives the drive shaft 7-9, and the transmission gear 7-10 drives the internal gear 7-8, so that the outer ring frame 7-6 and the vertical rod 7-5 drive the rotating seat 7-3 to rotate synchronously with the stirring frame 5, so that the push rod 7-4 keeps moving to continuously push the water flow, and pushes the internal cooling water to evenly cover.

[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A high efficiency hydration reactor, characterized in that: include A pressure tank (1), a heat-insulating outer layer (2) and a cooling chamber (3), wherein the heat-insulating outer layer (2) is arranged outside the pressure tank (1), and the cooling chamber (3) is opened inside the heat-insulating outer layer (2); A closed feed assembly (8), the closed feed assembly (8) being arranged on the top of the pressure tank (1); A driving motor (4), a stirring frame (5) and a plurality of heating tubes (6), wherein the heating tubes (6) are installed at the top of the pressure tank (1), the stirring frame (5) is rotatably connected to the top of the pressure tank (1), the driving motor (4) is fixed to the top of the pressure tank (1), and the output end of the driving motor (4) is connected to the stirring frame (5); A cooling treatment component (7), the cooling treatment component (7) is arranged on the insulating outer layer (2), the cooling treatment component (7) comprises a long hole (7-1), the long hole (7-1) is opened at the top of the insulating outer layer (2), the outer surface of the pressure tank (1) is provided with a first slideway (7-2), the first slideway (7-2) is slidably connected with a rotating seat (7-3), the rotating seat (7-3) is sleeved in the long hole (7-1), the rotating seat (7-3) is sealed and connected to the top of the cooling chamber (3), and a plurality of push rods (7-4) are provided at the bottom of the rotating seat (7-3).

2. A high-efficiency hydration reactor according to claim 1, characterized in that: A plurality of vertical rods (7-5) are arranged on the top of the rotating seat (7-3), the upper ends of the vertical rods (7-5) are connected to an outer ring frame (7-6), a second slideway (7-7) is arranged on the top of the pressure tank (1), the outer ring frame (7-6) is slidably connected to the second slideway (7-7), and an internal gear (7-8) is arranged on the top of the outer ring frame (7-6).

3. A high-efficiency hydration reactor according to claim 2, characterized in that: The pressure tank (1) is provided with a transmission shaft (7-9) at the top, and a transmission gear (7-10) is provided at the upper end of the transmission shaft (7-9), and the transmission gear (7-10) is meshed with the internal gear (7-8). The upper end of the stirring frame (5) and the upper end of the transmission shaft (7-9) are both provided with transmission wheels (7-11), and the transmission wheels (7-11) are connected by belt transmission. The heat-insulating outer layer (2) is respectively connected with a water inlet pipe (7-12) and a water outlet pipe (7-13).

4. A high-efficiency hydration reactor according to claim 1, characterized in that: The closed feed assembly (8) comprises a feed port (8-1), the feed port (8-1) being opened at the top of the pressure tank (1), a feed pipe (8-2) being arranged at the top of the pressure tank (1), the feed pipe (8-2) being located outside the feed port (8-1), a telescopic cylinder (8-3) being arranged at the top of the pressure tank (1), and a sealing plate (8-4) being rotatably connected to the output end of the telescopic cylinder (8-3).

5. A high-efficiency hydration reactor according to claim 4, characterized in that: The bottom of the sealing plate (8-4) is sealed with the upper end of the feed pipe (8-2), and a second cylinder (8-5) is arranged on the top of the pressure tank (1). The output end of the second cylinder (8-5) is connected to a clamping plate (8-6), and the clamping plate (8-6) is located on the top of the sealing plate (8-4).

6. A high-efficiency hydration reactor according to claim 1, characterized in that: A plurality of stirring blades (10) are arranged at the lower end of the stirring frame (5), and the stirring blades (10) are connected at an inclined angle.

7. A high-efficiency hydration reactor according to claim 1, characterized in that: It also includes a support assembly (9), the support assembly (9) including an outer ring support layer (9-1), the outer ring support layer (9-1) is arranged on the outer surface of the pressure tank (1), a connecting column (9-2) is arranged at the bottom of the pressure tank (1), a support frame (9-3) is connected to the outside of the connecting column (9-2), and the support frame (9-3) is in contact with the bottom surface of the outer ring support layer (9-1).

8. A high-efficiency hydration reactor according to claim 2, characterized in that: The lower end of the push rod (7-4) is an arc-shaped structure, and the push rod (7-4) has the same arc as the bottom of the pressure tank (1).

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