Sand box structure and sand box transfer system
By designing a detachable support structure to connect with the main body of the sand box to form a support mesh structure, the problem of sand dispersion during the sand box transfer is solved, ensuring product quality and reducing the cost of molding lines.
Patent Information
- Application Number
- CN202421223113.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-30
AI Technical Summary
In the prior art, sand boxes tend to cause sand to disperse during transportation, affecting product quality and may cause danger, especially in products with larger sizes and smaller sand holdings.
A sand box structure is designed, including the sand box main body and a detachable support structure. The support structure is connected to the sand box main body through support ribs to form a support mesh structure to ensure that the sand shape does not dissipate during the transfer and casting process.
Through the use of the support structure, the sand molds are effectively prevented from spreading during the transfer and casting process, ensuring product quality, and reducing the cost of the molding line.
Smart Images

Figure CN222679496U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting equipment, in particular to a sand box structure and a sand box transfer system. Background Art
[0002] More and more foundries are using molding lines to carry out operations. Sand boxes are transported on the molding lines and then transported to different equipment to complete different tasks.
[0003] Existing sand boxes are usually transported using a flatbed trolley. During the transport process, the bottom surface of the sand mold inside the sand box can contact the surface of the trolley, and the surface of the trolley can support the sand mold.
[0004] The applicant has found that the prior art has at least the following technical problems: the existing method of using a trolley for transportation results in a high cost for the entire molding line. For this reason, some manufacturers consider removing the trolley and not using the trolley for transportation. However, for products with larger sizes and smaller sand holding capacity, after losing the support of the trolley, the sand mold is easy to spread out during the casting process, which affects the product quality and easily causes danger. Utility Model Content
[0005] The purpose of the utility model is to provide a sand box structure and a sand box transfer system to solve the technical problem that when the sand box and the sand mold inside the sand box are not transported by a trolley, the sand mold is easy to spread out for products with large size and small sand holding capacity, which affects the product quality and easily causes danger. The various technical effects that can be produced by the preferred technical solution among the various technical solutions provided by the utility model are described in detail below.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A sand box structure comprises a sand box body and a support structure, wherein the support structure is detachably connected to the bottom of the sand box body and can support the sand mold inside the sand box body.
[0008] Preferably, the supporting structure comprises supporting ribs, the sand box body is provided with connecting holes, and both ends of the supporting ribs are detachably connected to one of the connecting holes respectively.
[0009] Preferably, the number of the supporting ribs is several, and the several supporting ribs are staggered horizontally and vertically to form a mesh.
[0010] Preferably, an external thread is provided on the outer wall of the support rib, an internal thread is provided on the inner wall of the connecting hole, and the support rib and the connecting hole form a threaded connection.
[0011] Preferably, a locking nut is further included, and when the support rib is connected to the connecting hole, the end of the support rib passes through the connecting hole and is locked with the locking nut.
[0012] Preferably, a plug is further included, and when the support rib is not connected to the connection hole, the plug can seal the connection hole.
[0013] A sand box transfer system comprises a lower sand box and a sand box supporting track device, wherein the lower sand box is placed on the sand box supporting track device and can move relative to the sand box supporting track device, and the lower sand box comprises the above-mentioned sand box structure.
[0014] Preferably, the sand box supporting track device includes a supporting frame and supporting wheels, the supporting frame includes two parallel walking beams, each of the walking beams is connected to a plurality of supporting wheels, and both sides of the sand box body on the lower sand box can be placed on the supporting wheels and can move relative to each other with the assistance of the supporting wheels.
[0015] Preferably, it further comprises an upper flask, which is placed on the flask support track device and can move relative to the flask support track device, or the upper flask is placed on the lower flask and can move relative to the flask support track device following the lower flask.
[0016] Preferably, when the upper flask is placed on the lower flask, the upper flask is connected to the lower flask via a locking hook mechanism.
[0017] The beneficial effects of the utility model are as follows: the sand box structure comprises a sand box body and a supporting structure, the supporting structure is detachably connected to the bottom of the sand box body, and the supporting structure can flexibly choose whether to be connected to the sand box body according to actual use needs;
[0018] When dealing with products with larger sizes and smaller sand holding capacity, the support structure can be connected to the sand box body. At this time, the support structure can support the sand mold inside the sand box body to ensure that the sand mold does not fall apart during the casting process and the molten iron does not escape. It can also keep the sand mold from falling apart after the sand casting is completed. On this basis, the sand box and sand mold do not need to be transported by a trolley, which effectively reduces the cost of the molding line.
[0019] When dealing with products with simple shapes and large sand holding capacity, it has a good shaping effect by itself and can keep the sand mold from falling apart without the use of a supporting structure, so there is no need to connect the supporting structure to the main body of the sand box. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0021] Figure 1 This is a structural diagram of the sand box structure of the utility model;
[0022] Figure 2 This is a connection structure diagram of the upper sand box and the lower sand box of the utility model;
[0023] Figure 3 It is a side structural diagram of the sand box transfer system of the utility model;
[0024] In the figure, 1, lower sand box; 11, sand box body; 111, connecting hole; 12, supporting structure; 121, supporting ribs;
[0025] 2. Sand box support track device; 21. Support frame; 211. Walking beam; 22. Support wheel;
[0026] 3. Sand loading box;
[0027] 4. Lock hook mechanism. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0029] In the description of the present invention, it should be understood that the terms "center", "lateral", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side" and the like indicate positions or location relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0031] Embodiment 1
[0032] Reference Figure 1 The utility model provides a sand box structure, including a sand box body 11 and a support structure 12. The support structure 12 is detachably connected to the bottom of the sand box body 11, and the support structure 12 can support the sand mold inside the sand box body 11.
[0033] Since the connection between the support structure 12 and the flask body 11 is a detachable connection, the support structure 12 can flexibly choose whether to be connected to the flask body 11 according to actual use needs;
[0034] When dealing with products with larger sizes and smaller sand holding capacity, the support structure 12 can be connected to the sand box body 11. At this time, the support structure 12 can support the sand mold inside the sand box body 11 to ensure that the sand mold does not disperse during the casting process and the molten iron does not escape. After the sand mold casting is completed, the sand mold can also be well kept from dispersing. On this basis, the sand box and the sand mold do not need to be transported by a trolley, which effectively reduces the cost of the molding line.
[0035] When dealing with products with simple shapes and large sand holding capacity, it has a good shaping effect. Such sand molds can be directly compacted by a compaction plate, and the sand molds can be kept from dispersing without the use of a supporting structure 12. Therefore, there is no need to connect the supporting structure 12 to the sand box body 11.
[0036] As an optional implementation, the support structure 12 includes support ribs 121, which are preferably made of steel bars and thus have good structural strength and the ability to resist deformation. A connecting hole 111 is provided on the sand box body 11, and the aperture of the connecting hole 111 matches the outer diameter of the support rib 121. Each support rib 121 can correspond to two connecting holes 111, and both ends of the support rib 121 are detachably connected to a connecting hole 111.
[0037] As an optional implementation, the number of the supporting ribs 121 is several, which can be flexibly selected according to actual use needs;
[0038] The total number of the connection holes 111 is preferably greater than twice the number of the support ribs 121. By setting this configuration, the number of the connection holes 111 on the sand box body 11 can be maximized in advance, so that the sand box body 11 has universality. When in use, the specific number of the support ribs 121 connected thereto can be selected according to actual use requirements;
[0039] Several support ribs 121 are crisscrossed horizontally and vertically to form a mesh. Such an arrangement can further enhance the support strength of the support structure 12. Although in a mesh shape, all the support ribs 121 are not connected to each other. The horizontally arranged support ribs 121 can be arranged on the same plane, and the longitudinally arranged support ribs 121 can be arranged on another plane. In addition, the opening positions of the connecting holes 111 need to be arranged accordingly.
[0040] As an optional implementation, the outer wall of the support rib 121 is provided with an external thread, and the inner wall of the connecting hole 111 is provided with an internal thread, so that the support rib 121 and the connecting hole 111 form a threaded connection. The threaded connection has good connection strength and is easier to disassemble and assemble, making the support rib 121 more convenient and quick to disassemble and assemble.
[0041] As an optional implementation, it also includes a locking nut. When the support structure 12 is selected, the support rib 121 is connected to the connecting hole 111, and the ends of the support rib 121 will pass through the connecting hole 111 to form a suspension. At this time, in order to further improve the connection strength and reduce movement during use, a locking nut is preferably used. After the end of the support rib 121 passes through the connecting hole 111, it is locked with the locking nut, which effectively reduces the movement and rotation of the support rib 121 and improves the structural stability. The structure of the locking nut itself is a relatively conventional prior art, so it will not be further described.
[0042] As an optional implementation, a plug is also included. When the support structure 12 is not used, the support rib 121 is not connected to the connecting hole 111. At this time, the connecting hole 111 is exposed, and the sand material is easy to leak from the connecting hole 111, polluting the environment. Therefore, by providing a plug, the connecting hole 111 can be sealed. The structure of the plug nut itself is a relatively conventional prior art, so it will not be further described.
[0043] Embodiment 2
[0044] Reference Figure 2 to Figure 3 The utility model also provides a sand box transfer system, including a lower sand box 1 and a sand box support track device 2, the lower sand box 1 is placed on the sand box support track device 2 and can move relative to the sand box support track device 2, and the lower sand box 1 includes the sand box structure mentioned in the above embodiment 1;
[0045] When dealing with products with larger sizes and smaller sand holding capacity, the support structure 12 can be connected to the sand box body 11 of the lower sand box 1. At this time, the support structure 12 can support the sand mold inside the sand box body 11 to ensure that the sand mold does not disperse during the casting process and the molten iron does not escape. Moreover, the sand mold can be well kept from dispersing after the sand casting is completed. On this basis, the sand box and the sand mold do not need to be transported by a trolley, but only need to rely on the sand box support track device 2 and move relatively with the assistance of the sand box support track device 2, which effectively reduces the cost of the molding line.
[0046] When dealing with products with simple shapes and large sand holding capacity, it has a good molding effect. Such sand molds can be directly compacted by a compacting plate, and the sand molds can be kept together without the use of a supporting structure 12. Therefore, there is no need to connect the supporting structure 12 to the sand box body 11 of the lower sand box 1. In this state, the sand box and the sand mold do not need to be transported by a trolley. They only need to rely on the sand box support track device 2 and move relative to each other with the assistance of the sand box support track device 2, thereby effectively reducing the cost of the molding line.
[0047] As an optional implementation, the sand box support rail device 2 includes a support frame 21 and support wheels 22. The support frame 21 is a frame body with a frame structure. The top of the support frame 21 includes two parallel walking beams 211. Each walking beam 211 is connected to a number of support wheels 22. Both sides of the sand box body 11 on the lower sand box 1 can be placed on the support wheels 22 and can move relative to each other with the assistance of the support wheels 22. This movement method is faster and has less friction, which is beneficial to extending the service life of the equipment.
[0048] As an optional embodiment, an upper sand box 3 is also included. The basic structure of the upper sand box 3 is basically similar to that of the lower sand box 1, except that the connecting hole 111 is not provided, and therefore there is no connection between the upper sand box 3 and the supporting structure 12. When moving on the molding line, the upper sand box 3 can be selectively placed on the sand box support track device 2 and can move relative to the sand box support track device 2, or the upper sand box 3 can be selectively placed on the lower sand box 1 and can follow the lower sand box 1 to move relative to the sand box support track device 2.
[0049] As an optional implementation, when the upper sand box 3 is placed on the lower sand box 1, the upper sand box 3 and the lower sand box 1 are connected by a locking hook mechanism 4, so that the upper sand box 3 and the lower sand box 1 are connected together and tightly. The structure of the locking hook mechanism 4 itself is a relatively conventional prior art, so it will not be further described.
[0050] The above are only specific implementations of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A sand box structure, characterized in that: It comprises a sand box body (11) and a support structure (12), wherein the support structure (12) is detachably connected to the bottom of the sand box body (11), and the support structure (12) can support the sand mold inside the sand box body (11); The support structure (12) comprises support ribs (121), the flask body (11) is provided with connection holes (111), and both ends of the support ribs (121) are detachably connected to one of the connection holes (111); It also comprises a plug, and when the support rib (121) is not connected to the connection hole (111), the plug can seal the connection hole (111).
2. The flask structure according to claim 1, characterized in that: The number of the supporting ribs (121) is several, and the several supporting ribs (121) are staggered horizontally and vertically to form a mesh.
3. The flask structure according to claim 1, characterized in that: An external thread is provided on the outer wall of the support rib (121), and an internal thread is provided on the inner wall of the connection hole (111), so that the support rib (121) and the connection hole (111) form a threaded connection.
4. The flask structure according to claim 3, characterized in that: It also includes a locking nut. When the support rib (121) is connected to the connection hole (111), the end of the support rib (121) passes through the connection hole (111) and is locked with the locking nut.
5. A sand box transfer system, characterized in that: It comprises a lower sand box (1) and a sand box supporting track device (2), wherein the lower sand box (1) is placed on the sand box supporting track device (2) and can move relative to the sand box supporting track device (2), and the lower sand box (1) comprises the sand box structure according to any one of claims 1 to 4.
6. The sand box transfer system according to claim 5, characterized in that: The sand box support track device (2) comprises a support frame (21) and support wheels (22); the support frame (21) comprises two parallel walking beams (211); each walking beam (211) is connected to a plurality of support wheels (22); both sides of the sand box body (11) on the lower sand box (1) can be placed on the support wheels (22) and can move relatively with the assistance of the support wheels (22).
7. The sand box transfer system according to claim 5, characterized in that: It also comprises an upper sand box (3), which is placed on the sand box support track device (2) and can move relative to the sand box support track device (2), or the upper sand box (3) is placed on the lower sand box (1) and can follow the lower sand box (1) to move relative to the sand box support track device (2).
8. The sand box transfer system according to claim 7, characterized in that: When the upper flask (3) is placed on the lower flask (1), the upper flask (3) and the lower flask (1) are connected via a locking hook mechanism (4).