Double-layer sand blasting roller conveying device and sand blasting machine

By designing a double-layer sandblasting drum conveying device, the automatic loading and unloading of the drum is solved, and the problem of manual installation of the existing sandblasting machines is solved, which improves work efficiency and is suitable for fully automatic sandblasting machines.

CN222680639UActive Publication Date: 2025-03-28ZHONGSHAN XINTAI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202421397975.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-28
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

When existing sandblasting machines blast multiple workpieces, workers need to manually install the drum, which increases the physical burden of workers, limits the working efficiency of the sandblasting machine, and cannot be applied to fully automatic sandblasting machines.

Method used

A double-layer sandblasting roller conveying device is designed, including a first conveying frame, a second conveying frame, a first conveying device, a second conveying device, a detection device, etc. The automatic loading and unloading of the roller is realized through these devices, and is suitable for fully automatic sandblasting machines.

Benefits of technology

Through the automated roller conveying device, the labor intensity of workers is reduced, the working efficiency of the sandblasting machine is improved, and the sandblasting machine can be suitable for fully automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-layer sand blasting roller conveying device and a sand blasting machine. The double-layer sand blasting roller conveying device comprises a first conveying frame, a second conveying frame, a first conveying device, a second conveying device, a plurality of first detection devices and a plurality of second detection devices, a plurality of feeding stations are arranged on the first conveying frame in the feeding direction A of the first conveying frame. The second conveying frame is arranged below the first conveying frame and provided with a plurality of discharging stations in the discharging direction B of the second conveying frame. The first conveying device is arranged on the first conveying frame; the second conveying device is arranged on the second conveying frame; the first detection device is used for detecting whether a to-be-sand-blasted roller exists in the feeding station or not; the second detection device is used for detecting whether a sand-blasted roller is arranged at the discharging station or not; by means of the structure, the automatic feeding and discharging device can be matched with a material transferring device for transferring the roller to achieve automatic feeding and discharging of the roller, and therefore the automatic feeding and discharging device is suitable for a full-automatic sand blasting machine and has very good practicability.
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Description

Technical Field

[0001] The utility model relates to the field of sandblasting machines, in particular to a double-layer sandblasting drum conveying device and a sandblasting machine. Background Art

[0002] A sandblasting machine is a mechanical cleaning device that uses gas power to transport sand particles to perform work. It has very important applications in various fields. A sandblasting machine usually includes a sandblasting tank, a gas pipeline, a sandblasting pipeline, a valve and other structures. When sandblasting some small workpieces, dozens or even hundreds of workpieces are placed in a drum, and then the drum is driven to rotate by a driving device in the sandblasting machine, and a sandblasting gun is used to achieve uniform sandblasting of multiple workpieces. However, in some sandblasting machines, workers are required to manually install the drum on the corresponding workstation in the sandblasting machine during work, which not only increases the physical burden of the workers, but also limits the working efficiency of the sandblasting machine. At the same time, it cannot be applied to a fully automatic sandblasting machine. Therefore, a double-layer sandblasting drum conveying device and a sandblasting machine are urgently needed to solve the above problems. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a double-layer sandblasting drum conveying device and a sandblasting machine.

[0004] The technical solution adopted by an embodiment of the utility model to solve the technical problem is: a double-layer sandblasting drum conveying device, including a first conveying frame, a second conveying frame, a first conveying device, a second conveying device, a plurality of first detection devices and a plurality of second detection devices;

[0005] A plurality of loading stations are arranged on the first conveyor frame along its loading direction A;

[0006] The second conveyor frame is arranged below the first conveyor frame and is provided with a plurality of unloading stations along its unloading direction B;

[0007] The first conveying device is arranged on the first conveying frame, and is used for conveying the rollers to be sandblasted to pass through the loading stations in sequence;

[0008] The second conveying device is arranged on the second conveying frame, and is used for conveying the sandblasted drum to pass through the unloading station in sequence;

[0009] The first detection device is arranged at the loading station and is used to detect whether there is a roller to be sandblasted at the loading station;

[0010] The second detection device is arranged at the unloading station and is used to detect whether there is a sandblasted roller at the unloading station.

[0011] As one of the preferred embodiments of the utility model, the first conveying device includes a first motor, a first transmission shaft, a first conveying chain assembly and a second conveying chain assembly;

[0012] The first motor is installed on the first conveying frame;

[0013] One end of the first transmission shaft is connected to the output end of the first motor;

[0014] The first conveyor chain assembly is arranged on one side of the first conveyor frame, one end of the first conveyor chain assembly is connected to the first transmission shaft, and the other end is rotatably connected to the first conveyor frame;

[0015] The second conveying chain assembly is arranged on the other side of the first conveying frame, one end of the second conveying chain assembly is connected to the first transmission shaft, and the other end is rotatably connected to the first conveying frame.

[0016] As one of the preferred embodiments of the utility model, the second conveying device includes a second motor, a second transmission shaft, a third conveying chain assembly and a fourth conveying chain assembly;

[0017] The second motor is installed on the second conveying frame;

[0018] One end of the second transmission shaft is connected to the output end of the second motor;

[0019] The third conveyor chain assembly is arranged on one side of the second conveyor frame, one end of the third conveyor chain assembly is connected to the second transmission shaft, and the other end is rotatably connected to the second conveyor frame;

[0020] The fourth conveying chain component is arranged on the other side of the second conveying frame, one end of the fourth conveying chain component is connected to the second transmission shaft, and the other end is rotatably connected to the second conveying frame.

[0021] As one of the preferred embodiments of the utility model, a double-layer sandblasting drum conveying device also includes a lifting device arranged on the first conveying frame and located at the end of the loading direction A, which is used to lift the sandblasting drum to be conveyed to the loading station located at the end of the loading direction A to be separated from the first conveying device.

[0022] As one of the preferred embodiments of the utility model, the jacking device includes a first cylinder, a second cylinder, a first pallet and a second pallet. The first cylinder is installed on one side of the first conveyor frame and is connected to the first pallet. The second cylinder is installed on the other side of the first conveyor frame and is connected to the second pallet. The sandblasting drum can be supported on the first pallet and the second pallet.

[0023] As one of the preferred embodiments of the utility model, a double-layer sandblasting drum conveying device further includes a limiting device disposed on the first conveying frame and located at the end of the feeding direction A, for limiting the movement of the drum to be sandblasted.

[0024] As one of the preferred embodiments of the utility model, the limiting device is configured as a clamping plate that matches the shape of the drum to be sandblasted.

[0025] As one of the preferred embodiments of the utility model, the first conveyor rack has a first opening at the head end in the loading direction A, so that the roller to be sandblasted is placed in the first conveyor rack through the first opening, and the second conveyor rack has a second opening at the end in the unloading direction B, so that the sandblasted roller is placed in the second conveyor rack through the second opening.

[0026] As one of the preferred embodiments of the present utility model, the loading direction A is opposite to the unloading direction B, so that the first opening and the second opening are located on the same side.

[0027] A sandblasting machine comprises the double-layer sandblasting drum conveying device.

[0028] The beneficial effects of the utility model include: a double-layer sandblasting drum conveying device and a sandblasting machine, wherein the double-layer sandblasting drum conveying device comprises a first conveying frame, a second conveying frame, a first conveying device, a second conveying device, a plurality of first detection devices and a plurality of second detection devices; a plurality of loading stations are arranged on the first conveying frame along its loading direction A; the second conveying frame is arranged below the first conveying frame and a plurality of unloading stations are arranged along its unloading direction B; the first conveying device is arranged on the first conveying frame, and is used to convey the drum to be sandblasted to pass through the loading station in sequence; the second conveying device is arranged on the second conveying frame, and is used to convey the drum that has been sandblasted to pass through the unloading station in sequence; the first detection device is arranged at the loading station, and is used to detect whether there is a drum to be sandblasted at the loading station; the second detection device is arranged at the unloading station, and is used to detect whether there is a drum that has been sandblasted at the unloading station; the above structure can cooperate with the material shifting device of the transfer drum to realize automatic loading and unloading of the drum, and is thus suitable for a fully automatic sandblasting machine, and has very good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0030] Figure 1 It is a first structural schematic diagram of a double-layer sandblasting drum conveying device;

[0031] Figure 2 This is a second structural schematic diagram of a double-layer sandblasting drum conveying device. DETAILED DESCRIPTION

[0032] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0033] In the description of the present utility model, the meaning of "more than" is more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0034] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0035] In the present invention, unless otherwise clearly defined, the words "set", "install", "connect" and the like should be understood in a broad sense, for example, they can be directly connected or indirectly connected through an intermediate medium; they can be fixedly connected or detachably connected or integrally formed; they can be mechanically connected; they can be the internal connection of two elements or the interaction relationship between two elements. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

[0036] Reference Figure 1 to Figure 2 , a double-layer sandblasting drum conveying device, comprising a first conveying frame 10, a second conveying frame 20, a first conveying device 30, a second conveying device 40, a plurality of first detection devices 51 and a plurality of second detection devices 52;

[0037] The first conveyor frame 10 is provided with a plurality of loading stations along its loading direction A;

[0038] The second conveyor frame 20 is arranged below the first conveyor frame 10 and has a plurality of unloading stations arranged along its unloading direction B;

[0039] The first conveying device 30 is arranged on the first conveying frame 10, and is used to convey the rollers to be sandblasted to pass through the loading stations in sequence;

[0040] The second conveying device 40 is disposed on the second conveying frame 20 and is used to convey the sandblasted drums to pass through the unloading stations in sequence;

[0041] The first detection device 51 is arranged at the loading station and is used to detect whether there is a roller to be sandblasted at the loading station;

[0042] The second detection device 52 is arranged at the unloading station, and is used to detect whether there is a sandblasted roller at the unloading station.

[0043] In the utility model, the sandblasting machine includes a double-layer sandblasting drum conveying device, a material moving device and a plurality of sandblasting machine bodies. The material moving device is preferably a manipulator. The double-layer sandblasting drum conveying device is used to convey the drum to be sandblasted with workpieces and the sandblasted drum that has been sandblasted. Specifically, the drums to be sandblasted on the loading station of the first conveyor rack 10 are transferred one by one to the sandblasting machine body for sandblasting by the manipulator. When the sandblasting is completed, the manipulator takes the sandblasted drum out of the sandblasting machine body and places it on the unloading station of the second conveyor rack 20, re-grabs the drum to be sandblasted on the loading station of the first conveyor rack 10 and places it in the electric sandblasting drum device, and the cycle is repeated.

[0044] Further, take the first conveyor rack 10 having three loading stations as an example: the worker first places the first roller to be sandblasted on the first conveyor rack 10 one by one along the loading direction A. When the first detection device 51 on the first loading station detects that there is a roller to be sandblasted on the first loading station, it sends a command to the controller, and the controller controls the first conveyor device 30 to drive the roller to be sandblasted to move to the second loading station; the worker then places the second roller to be sandblasted on the first loading station. When the first detection device 51 on the first loading station detects again that there is a roller to be sandblasted and there is also a roller to be sandblasted on the second loading station, it sends a command to the controller, and the controller controls the first conveyor device 30 to drive the first roller to be sandblasted to move to the third loading station and drive the second roller to be sandblasted to move to the second The worker then places the third roller to be sandblasted on the first loading station. When the first detection devices 51 on the first loading station, the second loading station and the third loading station all detect the existence of the roller to be sandblasted, a command is sent to the controller. The controller first controls the lifting device 60 to lift the first roller to be sandblasted on the third loading station to separate from the first conveying device 30, and then controls the first conveying device 30 to drive the second roller to be sandblasted to move to the third loading station and the third roller to be sandblasted to move to the second loading station. Finally, the lifting device 60 is controlled to drop the first roller to be sandblasted on the third loading station back to the third loading station, so as to avoid the first roller to be sandblasted from rubbing against the first conveying device 30 at the third loading station.

[0045] Furthermore, the sandblasted drum is placed on the second conveyor rack 20 under the grip of the robot. When the second detection device 52 detects the presence of the sandblasted drum on the first unloading station, it sends an instruction to the controller, and the controller controls the second conveying device 40 to convey the sandblasted drum along the unloading direction B.

[0046] The utility model has the advantages that the structure can cooperate with the material moving device of the transfer roller to realize automatic loading and unloading of the roller, and is suitable for a full-automatic sandblasting machine, and has very good practicality.

[0047] As a preferred embodiment of the first conveying device 30, the first conveying device 30 includes a first motor 31, a first transmission shaft 32, a first conveying chain assembly 33 and a second conveying chain assembly 34;

[0048] The first motor 31 is mounted on the first conveying frame 10;

[0049] One end of the first transmission shaft 32 is connected to the output end of the first motor 31;

[0050] The first conveying chain assembly 33 is disposed on one side of the first conveying frame 10 and has one end connected to the first transmission shaft 32 and the other end rotatably connected to the first conveying frame 10;

[0051] The second conveyor chain assembly 34 is arranged on the other side of the first conveyor frame 10 and one end is connected to the first transmission shaft 32 and the other end is rotatably connected to the first conveyor frame 10; the ears on both sides of the sandblasting drum are supported on the first conveyor chain assembly 33 and the second conveyor chain assembly 34 respectively.

[0052] As a preferred embodiment of the second conveying device 40, the second conveying device 40 includes a second motor 41, a second transmission shaft 42, a third conveying chain assembly 43 and a fourth conveying chain assembly 44;

[0053] The second motor 41 is mounted on the second conveying frame 20;

[0054] One end of the second transmission shaft 42 is connected to the output end of the second motor 41;

[0055] The third conveying chain assembly 43 is disposed on one side of the second conveying frame 20 and has one end connected to the second transmission shaft 42 and the other end rotatably connected to the second conveying frame 20;

[0056] The fourth conveyor chain assembly 44 is arranged at the other side of the second conveyor frame 20 and one end is connected to the second transmission shaft 42 and the other end is rotatably connected to the second conveyor frame 20; the ears on both sides of the sandblasted drum are supported by the third conveyor chain assembly 43 and the fourth conveyor chain assembly 44 respectively.

[0057] In one embodiment, a double-layer sandblasting roller conveying device also includes a lifting device 60 arranged on the first conveying frame 10 and located at the end of the loading direction A, which is used to lift the roller to be sandblasted that is conveyed to the loading station located at the end of the loading direction A to be separated from the first conveying device 30; preferably, the lifting device 60 includes a first cylinder 61, a second cylinder 62, a first pallet 63 and a second pallet 64, the first cylinder 61 is installed on one side of the first conveying frame 10 and is connected to the first pallet 63, the second cylinder 62 is installed on the other side of the first conveying frame 10 and is connected to the second pallet 64, and the roller to be sandblasted can be supported on the first pallet 63 and the second pallet 64.

[0058] In one embodiment, a double-layer sandblasting drum conveying device further includes a limiting device 70 disposed on the first conveying frame 10 and located at the end of the feeding direction A, for limiting the movement of the drum to be sandblasted; preferably, the limiting device 70 is configured as a clamping plate 71 adapted to the shape of the drum to be sandblasted; this configuration can not only limit the movement of the drum to be sandblasted, but also rely on the cooperation between the clamping plate 71 and the shape of the drum to be sandblasted to correct the deviation of the drum to be sandblasted caused during the conveying process, and the drum to be sandblasted is placed on the first conveying frame 10 in a standard position.

[0059] In one embodiment, the first conveyor rack 10 has a first opening 11 at the head end in the loading direction A, so that the roller to be sandblasted is placed in the first conveyor rack 10 through the first opening 11, and the second conveyor rack 20 has a second opening 21 at the end in the unloading direction B, so that the roller that has been sandblasted is placed in the second conveyor rack 20 through the second opening 21; this arrangement can very conveniently place the roller to be sandblasted on the first conveyor rack 10 and very conveniently remove the roller that has been sandblasted from the second conveyor rack 20.

[0060] Preferably, the loading direction A is opposite to the unloading direction B, so that the first opening 11 and the second opening 21 are located on the same side; this arrangement can fully utilize the longitudinal space and reduce the lateral space occupied by the double-layer sandblasting drum conveying device.

[0061] A sandblasting machine comprises the double-layer sandblasting drum conveying device.

[0062] Of course, the present invention is not limited to the above-mentioned embodiments, and technicians familiar with the field may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications and substitutions are all included in the scope defined by the claims of this application.

Claims

1. A double-layer sandblasting drum conveying device, characterized in that: It comprises a first conveying frame (10), a second conveying frame (20), a first conveying device (30), a second conveying device (40), a plurality of first detection devices (51) and a plurality of second detection devices (52); The first conveyor frame (10) is provided with a plurality of loading stations along its loading direction A; The second conveying frame (20) is arranged below the first conveying frame (10) and is provided with a plurality of unloading stations along its unloading direction B; The first conveying device (30) is arranged on the first conveying frame (10) and is used to convey the rollers to be sandblasted to pass through the loading station in sequence; The second conveying device (40) is arranged on the second conveying frame (20) and is used for conveying the sandblasted cylinders to pass through the unloading station in sequence; The first detection device (51) is arranged at the loading station and is used to detect whether there is a roller to be sandblasted at the loading station; The second detection device (52) is arranged at the unloading station and is used to detect whether there is a sandblasted roller at the unloading station.

2. A double-layer sandblasting drum conveying device according to claim 1, characterized in that: The first conveying device (30) comprises a first motor (31), a first transmission shaft (32), a first conveying chain assembly (33) and a second conveying chain assembly (34); The first motor (31) is mounted on the first conveying frame (10); One end of the first transmission shaft (32) is connected to the output end of the first motor (31); The first conveying chain assembly (33) is arranged on one side of the first conveying frame (10), one end of which is connected to the first transmission shaft (32) and the other end of which is rotatably connected to the first conveying frame (10); The second conveying chain assembly (34) is arranged on the other side of the first conveying frame (10), one end of which is connected to the first transmission shaft (32) and the other end of which is rotatably connected to the first conveying frame (10).

3. A double-layer sandblasting drum conveying device according to claim 1, characterized in that: The second conveying device (40) comprises a second motor (41), a second transmission shaft (42), a third conveying chain assembly (43) and a fourth conveying chain assembly (44); The second motor (41) is mounted on the second conveying frame (20); One end of the second transmission shaft (42) is connected to the output end of the second motor (41); The third conveying chain assembly (43) is arranged on one side of the second conveying frame (20), one end of the third conveying chain assembly (43) is connected to the second transmission shaft (42), and the other end is rotatably connected to the second conveying frame (20); The fourth conveying chain assembly (44) is arranged on the other side of the second conveying frame (20), one end of which is connected to the second transmission shaft (42) and the other end of which is rotatably connected to the second conveying frame (20).

4. A double-layer sandblasting drum conveying device according to claim 1, characterized in that: It also includes a lifting device (60) arranged on the first conveying frame (10) and located at the end of the feeding direction A, which is used to lift the sandblasting drum transported to the feeding station located at the end of the feeding direction A to be separated from the first conveying device (30).

5. A double-layer sandblasting drum conveying device according to claim 4, characterized in that: The lifting device (60) comprises a first cylinder (61), a second cylinder (62), a first support plate (63) and a second support plate (64); the first cylinder (61) is installed on one side of the first conveying frame (10) and connected to the first support plate (63); the second cylinder (62) is installed on the other side of the first conveying frame (10) and connected to the second support plate (64); the sandblasting drum can be supported on the first support plate (63) and the second support plate (64).

6. A double-layer sandblasting drum conveying device according to claim 1, characterized in that: It also includes a limiting device (70) arranged on the first conveying frame (10) and located at the end of the feeding direction A, and is used to limit the movement of the drum to be sandblasted.

7. A double-layer sandblasting drum conveying device according to claim 6, characterized in that: The limiting device (70) is configured as a clamping plate (71) adapted to the shape of the drum to be sandblasted.

8. A double-layer sandblasting drum conveying device according to claim 1, characterized in that: The first conveying frame (10) has a first opening (11) at the head end in the loading direction A, so that the roller to be sandblasted can be placed in the first conveying frame (10) through the first opening (11), and the second conveying frame (20) has a second opening (21) at the end in the unloading direction B, so that the roller that has been sandblasted can be placed in the second conveying frame (20) through the second opening (21).

9. A double-layer sandblasting drum conveying device according to claim 8, characterized in that: The loading direction A is opposite to the unloading direction B, so that the first opening (11) and the second opening (21) are located on the same side.

10. A sandblasting machine, characterized in that: The invention comprises a double-layer sandblasting drum conveying device as described in any one of claims 1 to 9.