Vibrating and tamping mechanism for aluminum-magnesium crucible
By designing vibration crushing devices, mixing mixers, vibration platforms and fixing devices in aluminum-magnesium crucibles, the problems of unstable material filling and large gaps are solved, and more efficient material mixing and uniform filling are achieved, improving the use effect of the crucible and the reliability of experimental results.
Patent Information
- Application Number
- CN202420568999.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-22
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-03-22
AI Technical Summary
In the prior art, material filling is unstable, with large gaps and low efficiency, which affects the use effect of crucibles and the experiment or product quality.
A vibration filling mechanism of aluminum-magnesium crucible is designed, including a vibration crushing device, a mixing mixer, a vibration platform and a fixing device. Through vibration crushing and mixing and stirring, combined with a vibration platform and a shutdown fan, the materials are fully mixed and evenly filled.
It effectively improves the material filling effect, reduces gaps, improves the filling density and flowability, and ensures the stability of the crucible and the reliability of the experimental results.
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Figure CN222681225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crucible filling devices, in particular to a vibration filling mechanism for an aluminum-magnesium crucible. Background Art
[0002] Aluminum-magnesium crucibles are widely used in fields such as material preparation. Aluminum-magnesium crucibles have high mechanical strength, can withstand greater pressure and impact, and are not easily damaged.
[0003] In the process of filling the crucible, the traditional filling method is often carried out manually or by simple mechanical methods. Whether it is tamping or pressing, the filling volume is not high, the material filling effect is unstable, there are large gaps and the efficiency is low, which not only affects the use effect of the crucible, but also has an adverse effect on the experimental results or product quality. Utility Model Content
[0004] In order to solve the problem that the existing material filling is unstable and has large gaps, the utility model provides a vibration filling mechanism for an aluminum-magnesium crucible.
[0005] The technical solution of the utility model is realized by the following scheme: an aluminum-magnesium crucible vibration filling mechanism, comprising a crucible, a supporting body, a vibration crushing device, a mixing mixer, a vibration platform and a fixing device, wherein the vibration crushing device is installed on the top of the supporting body, the mixing mixer is connected to the bottom of the vibration crushing device, the mixing mixer is coaxially arranged with the crucible, the fixing devices are correspondingly installed on the supporting bodies on both sides of the crucible, and the vibration platform abuts against the lower surface of the crucible;
[0006] The discharging end of the mixing and stirring machine is provided with a related fan.
[0007] Through the above technical scheme, through the combined use of the vibration crushing device and the mixing mixer, the materials can be effectively mixed. The vibration platform can make the materials more uniform and fill the larger gaps, thereby improving the filling effect. Turning off the fan further promotes the fluidity and uniformity of the materials, effectively improving the material filling effect. The crucible is stabilized by the fixing device to avoid tipping over during vibration and causing unnecessary losses.
[0008] Preferably, the vibration crushing device includes a crusher, a vibrating screen, a discharge slide and a protective shell. The crusher is connected to the protective shell below, the vibrating screen is installed inside the protective shell, the discharge slide is installed outside the protective shell, and the vibrating screen is connected to the protective shell.
[0009] Preferably, a large particle collection box is provided on the supporting body, and the unloading slope is overlapped to the large particle collection box.
[0010] Through the above technical solution, the crusher cooperates with the vibrating screen to crush and screen the materials in the crucible, thereby improving the subsequent mixing efficiency. The protective shell is connected to the bottom of the crusher to ensure that the materials in the crushing process will not be scattered into the surrounding environment, thereby improving the cleanliness and safety of the working environment. The large particles are discharged through vibration and discharged into the large particle collection box through the unloading landslide for recycling.
[0011] Preferably, the vibration platform comprises a vibration seat, a vibrator, a fixed platform and a plurality of buffer springs, wherein the vibrator and the plurality of buffer springs are located between the vibration seat and the fixed platform, and a mounting hole adapted to the crucible is provided on the vibration seat.
[0012] Through the above technical solution, the vibration force generated by the vibrator will be transmitted to the crucible, causing the material in the crucible to vibrate to promote filling and flow. The buffer spring can reduce the impact of vibration and ensure the smooth operation of the vibration platform, effectively improving the filling effect and reducing the problems of uneven filling and material accumulation.
[0013] Preferably, the fixing device comprises a lifting screw, a telescopic cylinder and a fixed wall, the lifting screw is mounted with the telescopic cylinder, the telescopic end of the telescopic cylinder is mounted with a fixed wall, and the lifting screw is correspondingly mounted on the supporting bodies on both sides of the crucible.
[0014] Preferably, the fixed wall is arc-shaped, and corresponding vertical angle holes are opened on the fixed wall.
[0015] Preferably, the mixing and stirring machine passes through the supporting body, and the crucible is located directly below the discharge port of the blower.
[0016] Through the above technical solution, the lifting screw cooperates with the telescopic cylinder to achieve stable fixation and adjustment of the crucible. The fixed wall adopts an arc-shaped design and is provided with vertical angle holes, which can better adapt to the shape of the crucible and ensure stability and stirring effect during the stirring process.
[0017] In summary, the utility model has the following beneficial effects:
[0018] 1. The utility model can effectively achieve full mixing of materials through the combined use of a vibration crushing device and a mixing mixer. The vibration platform can make the materials more uniform and fill larger gaps, thereby improving the filling effect. Turning off the fan further promotes the fluidity and uniformity of the materials, effectively improving the material filling effect. The crucible is stabilized by a fixing device to avoid tipping over during vibration and causing unnecessary losses.
[0019] 2. The crusher cooperates with the vibrating screen to crush and screen the materials in the crucible to improve the subsequent mixing efficiency. The protective shell is connected to the bottom of the crusher to ensure that the materials in the crushing process will not be scattered into the surrounding environment, improving the cleanliness and safety of the working environment. The large particles are discharged through vibration and discharged into the large particle collection box through the unloading landslide for recycling.
[0020] 3. The vibration force generated by the vibrator will be transmitted to the crucible, causing the material in the crucible to vibrate to promote filling and flow. The buffer spring can reduce the impact of vibration and ensure the smooth operation of the vibration platform, effectively improving the filling effect and reducing the problems of uneven filling and material accumulation.
[0021] 4. The lifting screw cooperates with the telescopic cylinder to achieve stable fixation and adjustment of the crucible. The fixed wall adopts an arc-shaped design and is equipped with vertical angle holes, which can better adapt to the shape of the crucible and ensure the stability and stirring effect during the stirring process. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the structure of the utility model from the main perspective;
[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model without the crucible;
[0024] Figure 3 yes Figure 1 Schematic diagram of the three-dimensional structure;
[0025] Figure 4 It is a schematic diagram of the three-dimensional installation structure of the supporting main body of the utility model.
[0026] Explanation of the accompanying drawings: 1. Vibrating crushing device; 11. Crusher; 12. Vibrating screen; 13. Discharge slope; 2. Mixing mixer; 3. Fan off; 4. Vibrating platform; 41. Vibrating seat; 42. Vibrator; 43. Fixed platform; 44. Buffer spring; 5. Fixing device; 51. Lifting screw; 52. Telescopic cylinder; 53. Fixed wall. DETAILED DESCRIPTION
[0027] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. The present invention is further described in detail below in conjunction with the accompanying drawings.
[0029] A vibrating filling mechanism for an aluminum-magnesium crucible, such as Figure 1-4 As shown, it comprises a crucible, a supporting body, a vibration crushing device 1, a mixing and blending machine 2, a vibration platform 4 and a fixing device 5. The vibration crushing device 1 is installed on the top of the supporting body. The vibration crushing device 1 breaks up and crushes the material blocks to make them powdery, effectively improving the particle uniformity and mixing consistency of the material. The subsequent mixing and blending machine 2 is used to mix the materials, which can effectively improve the mixing and filling effect. The mixing and blending machine 2 is connected below the vibration crushing device 1. The mixing and blending machine 2 is coaxially arranged linearly with the crucible. Fixing devices 5 are correspondingly installed on the supporting bodies on both sides of the crucible. The number of fixing devices 5 is two and they are symmetrically arranged. The vibration platform 4 abuts against the lower surface of the crucible. The discharging end of the mixing and blending machine 2 is provided with a fan 3. The mixing mixer 2 passes through the supporting body, and a through hole is formed on the supporting body. The vibration crushing device 1 passes through the through hole and is connected with the mixing mixer 2. The crucible is located directly below the discharge port of the fan 3. The vibration crushing device 1, the mixing mixer 2, the fan 3 and the crucible are arranged up and down on the same axis. The motor of the mixing mixer 2 is located on the top surface of the supporting body. The crucible is stabilized by the fixing device 5 so that it will not fall over when the vibration platform 4 vibrates, thereby ensuring the stability of the equipment and avoiding accidental damage. The fan 3 is used to control the speed and amount of material flowing from the mixing mixer 2 to the crucible. The vibration platform 4 makes the materials in the crucible vibrate together, reduces the distance between the materials, maximizes the use of space, and increases the filling density to complete the filling.
[0030] The vibration crushing device 1 includes a crusher 11, a vibrating screen 12, a discharge slide 13 and a protective shell. The crusher 11 is connected to the protective shell below, the vibrating screen 12 is installed in the protective shell, and the discharge slide 13 is installed outside the protective shell. The vibrating screen 12 is connected to the protective shell. The protective shell is rectangular and arranged below the crusher 11. The end of the protective shell is an inverted pyramid to facilitate the rapid entry of materials into the mixing mixer 2. A large particle collection box is provided on the supporting body, and the discharge slide 13 is overlapped to the large particle collection box. The crusher 11 breaks the material blocks by mechanical force, and the vibrating screen 12 screens the powdered material by vibration to separate the large block materials from the fine particles. The large particles move due to vibration and then enter the large particle collection box through the discharge slide 13 for recycling to reduce waste. The vibrating screen 12 and the discharge slide 13 both have an inclined slope.
[0031] The vibration platform 4 includes a vibration seat 41, a vibrator 42, a fixed platform 43 and a plurality of buffer springs 44. The vibrator 42 and the plurality of buffer springs 44 are located between the vibration seat 41 and the fixed platform 43. The vibration seat 41 is provided with a mounting hole adapted to the crucible. The mounting hole is a combination of a circular hole and a square hole, which is convenient for placing a variety of crucibles. The plurality of buffer springs 44 are installed in various corners between the vibration seat 41 and the fixed platform 43 to facilitate support and buffering, thereby ensuring the stability of the crucible during the vibration process. The vibration seat 41 is driven to vibrate by the vibrator 42, and the crucible thereon is vibrated together to adjust the material therein and perform compaction.
[0032] The fixing device 5 includes a lifting screw 51, a telescopic cylinder 52 and a fixed wall 53. The lifting screw 51 is equipped with a telescopic cylinder 52, and the telescopic end of the telescopic cylinder 52 is equipped with a fixed wall 53. The lifting screw 51 is correspondingly installed on the supporting bodies on both sides of the crucible. The fixed wall 53 is arc-shaped and has corresponding vertical angle holes. The vertical angle holes are convenient for clamping the main square crucible so that it will not be offset or loosened during vibration. The lifting screw 51 includes a lifting platform, a screw rod and a motor. The lifting platform is equipped with a telescopic cylinder 52, and the motor is installed on the supporting body below the screw rod. By adjusting the lifting platform of the lifting screw 51 and the telescopic end of the telescopic cylinder 52, the lifting and lowering and position adjustment of the crucible can be achieved to adapt to different working requirements and crucible sizes.
[0033] Working principle: the staff puts the crucible into the mounting hole of the vibration platform 4, starts the fixing device 5, adjusts the lifting screw 51 to move it to a suitable position, and further starts the telescopic cylinder 52 to drive the fixing wall 53 to extend to stabilize the crucible. At this time, the staff puts the material block into the vibration crushing device 1, and the material block is crushed by the crusher 11. After the material is crushed, it is screened by the vibration screen 12. The material is further fully mixed by the mixing mixer 2, and the fan 3 is further started to control the amount of feed, and the mixed material is injected into the crucible. At this time, the vibration platform 4 is started to vibrate and compact the material in the crucible;
[0034] The large particles discharged by screening enter the large particle collection box through the discharge slide 13 for recovery.
[0035] The communication control methods between devices all adopt existing communication methods and are not the innovation of this application.
[0036] The above description is only a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any technician familiar with the profession may use the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiments based on the technical essence of the present invention without departing from the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A vibration filling mechanism for an aluminum-magnesium crucible, characterized in that: The invention comprises a crucible, a supporting body, a vibration crushing device (1), a mixing and stirring machine (2), a vibration platform (4) and a fixing device (5), wherein the vibration crushing device (1) is installed on the top of the supporting body, the mixing and stirring machine (2) is connected to the bottom of the vibration crushing device (1), the mixing and stirring machine (2) is coaxially arranged with the crucible, the fixing devices (5) are installed on the supporting bodies at both sides of the crucible respectively, and the vibration platform (4) abuts against the lower surface of the crucible; The mixing and stirring machine (2) is provided with a fan (3) at the discharge end.
2. The vibrating filling mechanism for an aluminum-magnesium crucible according to claim 1, characterized in that: The vibration crushing device (1) comprises a crusher (11), a vibration screen (12), a discharge slide (13) and a protective shell, wherein the crusher (11) is connected to the protective shell at the bottom, the vibration screen (12) is installed inside the protective shell, the discharge slide (13) is installed outside the protective shell, and the vibration screen (12) is connected to the protective shell.
3. The vibration filling mechanism for an aluminum-magnesium crucible according to claim 2, characterized in that: A large particle collection box is provided on the supporting body, and the unloading slide (13) is overlapped to the large particle collection box.
4. The vibration filling mechanism for an aluminum-magnesium crucible according to claim 1, characterized in that: The vibration platform (4) comprises a vibration seat (41), a vibrator (42), a fixed platform (43) and a plurality of buffer springs (44); the vibrator (42) and the plurality of buffer springs (44) are located between the vibration seat (41) and the fixed platform (43); and a mounting hole adapted to the crucible is provided on the vibration seat (41).
5. The vibration filling mechanism for an aluminum-magnesium crucible according to claim 1, characterized in that: The fixing device (5) comprises a lifting screw (51), a telescopic cylinder (52) and a fixed wall (53); the lifting screw (51) is mounted with the telescopic cylinder (52); the telescopic end of the telescopic cylinder (52) is mounted with the fixed wall (53); and the lifting screw (51) is mounted on the supporting bodies at both sides of the crucible respectively.
6. The vibration filling mechanism for an aluminum-magnesium crucible according to claim 5, characterized in that: The fixed wall (53) is in an arc shape, and a corresponding vertical angle hole is opened on the fixed wall (53).
7. The vibration filling mechanism for an aluminum-magnesium crucible according to claim 1, characterized in that: The mixing and stirring machine (2) passes through the supporting body, and the crucible is located directly below the discharge port of the air shut-off fan (3).