Efficient ceramic blank production system

Abstract

The utility model belongs to the technical field of ceramic blank production systems, and particularly relates to an efficient ceramic blank production system which comprises a conveying assembly, a plurality of mold rotating frames are connected to the conveying assembly in a driving and sleeving mode, and a plurality of ceramic blank molds with openings in the tops are arranged on the mold rotating frames. A slurry injection module, a centrifugal module, an overturning slurry pouring module, a drying module, a mold taking-out assembly and a mold racking assembly are arranged on the conveying assembly and correspond to the mold rotating frame, the drying module comprises a vertically-installed annular conveying belt, and the annular conveying belt can drive the mold rotating frame to be connected in a sleeving mode; the side face and the bottom of the annular conveying belt are each provided with a plurality of hot air nozzles facing the annular conveying belt. The greenware production system provided by the utility model is provided with the efficient drying mechanism, so that the circulation speed of the greenware mold can be effectively improved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic blank production systems, in particular to a high-efficiency ceramic blank production system. Background Art

[0002] A wine bottle is a container for wine. Historically, wine bottles were mostly presented to the world in a simple style of "soy sauce bottle", glass, with little information and no heavy decoration. The materials of wine bottles are becoming more and more diversified, including gold-plated, copper-plated, iron, tin, stainless steel, pottery, purple sand, porcelain, wood, bamboo, glass, horn, bakelite, etc. Wine bottles of various materials show their own characteristics and styles. Some are gorgeous and precious, some are solemn and generous, and some are light. Common wine bottles include ceramic bottles, glass bottles, plastic bottles, etc., among which ceramic bottles are particularly popular.

[0003] However, the traditional intelligent production line system for ceramic wine bottle blank making generally adopts a fixed-point grouting operation on the mold during use, which cannot achieve good continuity. In addition, static grouting is generally used during grouting, which may cause the product inside the mold to be uneven in thickness. The mold cannot be clamped and disassembled well when clamping, which wastes time. In addition, during grouting, there may be waste caused by excessive grouting.

[0004] In view of this, in the patent document with patent number CN202010225815.5 and name "A Ceramic Wine Bottle Blank Making Intelligent Production Line System", an automated system has been developed that can automatically complete the processes from mold grouting to mold opening and blank taking. The system includes a conveying device, a grouting device, a slurry pouring device and a mold opening and blank taking device installed on a machine base. Multiple mold fixtures circulate on the conveying channel. The grouting device grouts the mold. The grouting mold fixture is transported to the grouting drying chamber for drying. Then, the mold opening and blank taking device flips the mold fixture through a flipping mechanism, so that the mold flips to pour out the slurry in the blank body. The rotating mechanism returns the mold fixture to its original state, and then it is transported to the blank taking and drying chamber for drying. The degree of automation is high.

[0005] However, the drying mechanism in the above-mentioned ceramic blank production line system is relatively simple in design and has low working efficiency, and cannot efficiently and stably complete the drying process of the ceramic blanks and molds. Therefore, it is necessary to improve and develop the design of the drying mechanism and other automatic blank production systems. Utility Model Content

[0006] In order to solve the problem that the drying mechanism in the current ceramic blank production line system is relatively simple in design, has low working efficiency, and cannot efficiently and stably complete the drying process of the ceramic blank and the mold, an efficient ceramic blank production system is provided.

[0007] The invention discloses an efficient ceramic blank production system, comprising a conveying assembly, on which a plurality of mold rotating frames are driven and sleeved, on which a plurality of ceramic blank molds with top openings are arranged and mounted, and on which a grouting module, a centrifugal module, a flipping grouting module, a drying module, a mold taking-out assembly and a mold mounting assembly are arranged corresponding to the mold rotating frames on the conveying assembly, and the drying module comprises a vertically mounted annular conveyor belt, which can drive the mold rotating frames to be sleeved, and the sides and bottom of the annular conveyor belt are provided with a plurality of hot air nozzles facing the annular conveyor belt.

[0008] Furthermore, the drying module includes a combustion chamber and a centrifugal fan, the air path at the input end of the centrifugal fan is connected to the combustion chamber, and the air path at the output end of the centrifugal fan is connected to a plurality of hot air nozzles.

[0009] Furthermore, side air ducts are arranged on both sides of the circular conveyor belt, the air path of the side air ducts is connected to the output end of the centrifugal fan, the hot air nozzle includes a vertical air outlet slot, and a plurality of vertical air outlet slots are arranged on the inner side of the side air ducts.

[0010] Furthermore, a plurality of bottom air ducts are arranged side by side at the bottom of the annular conveyor belt, the air path of the bottom air duct is connected to the output end of the centrifugal fan, and a plurality of vertically upward hot air nozzles are arranged on the bottom air duct.

[0011] Furthermore, a plurality of rotating clamps are arranged on the mold rotating frame, telescopic clamps are symmetrically arranged on the rotating clamps, the ceramic blank mold is installed between the telescopic clamps, and a rotating shaft docking seat is arranged on the base of the rotating clamp.

[0012] Furthermore, the grouting module comprises a grouting bracket and a grouting nozzle. The grouting bracket is slidably mounted on the conveying assembly, and a plurality of grouting nozzles are arranged and mounted vertically downward on the grouting bracket.

[0013] Furthermore, the centrifugal module includes a lifting bracket and a centrifugal docking shaft. The lifting bracket is slidably installed on the conveying component. The lifting bracket is arranged below the mold rotating frame. A plurality of vertically upward centrifugal docking shafts are arranged and installed on the lifting bracket.

[0014] Furthermore, the flipping and slurrying module includes a flipping track, a driving wheel axle and a driven wheel axle. The flipping track is in an inclined U-shape and is connected to the conveying assembly. The driving wheel axle and the driven wheel axle are arranged up and down and installed on the inner side of the flipping track. The driving wheel axle and the driven wheel axle are connected to the mold rotating frame through a driving belt drive, and the mold rotating frame can be movably sleeved in the flipping track.

[0015] Furthermore, the mold removal assembly includes a clamp unlocking module and a mold removal robot arm, the clamp unlocking module includes a pull-out chuck arranged on the outside corresponding to the telescopic clamping member, and the bottom of the mold removal robot arm is arranged with multiple mold removal claws corresponding to the number of rotating clamps.

[0016] Furthermore, the mold loading assembly includes a mold loading robot arm and a clamp locking module. The bottom of the mold loading robot arm is arranged with multiple loading claws corresponding to the number of rotating clamps, and the clamp locking module includes a clamping push plate arranged on the outside corresponding to the telescopic clamping member.

[0017] The advantages of the utility model are:

[0018] 1. The drying module has strong performance and can dry ceramic blanks and molds quickly, which can improve production efficiency.

[0019] 2. The flipping mechanism is equipped with two vertically arranged rotating shafts, which can improve the moving stability of the mold rotating frame and prevent the ceramic blank mold from shaking when it is flipped to pour out excess slurry, causing deformation of the internal ceramic blank.

[0020] 3. The various workstations are integrated and have a high degree of automation, which can effectively save human resource investment and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a structural schematic diagram of an efficient ceramic blank production system;

[0023] Figure 2 It is a structural schematic diagram of the mold rotating frame;

[0024] Figure 3 It is a structural schematic diagram of the drying module;

[0025] Figure 4 It is a schematic diagram of the structure of the grouting module and the centrifugal module;

[0026] Figure 5 It is a structural schematic diagram of the flip pulp module;

[0027] Figure 6 It is a schematic diagram of the structure of the mold removal component and the mold rack component.

[0028] Figure ID:

[0029] 1. Conveying assembly; 2. Mold rotating frame; 201. Rotating fixture; 202. Telescopic clamp; 203. Rotating shaft docking seat; 3. Grouting module; 301. Grouting bracket; 302. Grouting nozzle; 4. Centrifugal module; 401. Lifting bracket; 402. Centrifugal docking shaft; 5. Flipping slurry module; 501. Flipping track; 502. Driving wheel shaft; 503. Driven wheel shaft; 504. Driving belt; 6. Drying module; 601. Annular conveyor belt; 602, side air duct; 603, bottom air duct; 604, combustion chamber; 605, centrifugal fan; 7, mold removal assembly; 701, clamp unlocking module; 702, mold removal robot arm; 703, pull-out chuck; 704, mold removal clamp; 8, mold rack assembly; 801, clamp locking module; 802, loading robot arm; 803, clamping push plate; 804, loading clamp; 9, hot air nozzle; 901, vertical air outlet slot; 10, ceramic blank mold. DETAILED DESCRIPTION

[0030] In order to solve the problem that the drying mechanism in the current ceramic blank production line system is relatively simple in design, has low working efficiency, and cannot efficiently and stably complete the drying process of the ceramic blank and the mold, an efficient ceramic blank production system is provided.

[0031] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] It should be noted that the terms such as "within", "in" and "a" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships, without substantially changing the technical content, should also be regarded as the scope of the implementation of the present utility model, and should be stated in advance.

[0033] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood by specific circumstances.

[0034] like Figures 1 to 6 As shown, this embodiment provides a high-efficiency ceramic blank production system, including a conveying component 1, on which a plurality of mold rotating frames 2 are driven and sleeved, and a plurality of ceramic blank molds 10 with top openings are arranged and installed on the mold rotating frames 2. A grouting module 3, a centrifugal module 4, a flipping slurry module 5, a drying module 6, a mold taking-out component 7 and a mold rack assembly 8 are arranged on the conveying component 1 corresponding to the mold rotating frames 2. The drying module 6 includes a vertically installed annular conveyor belt 601, which can drive the mold rotating frames 2, and the sides and bottom of the annular conveyor belt 601 are provided with a plurality of hot air nozzles 9 facing the annular conveyor belt 601.

[0035] In actual use, the mold rotating frame 2 equipped with the ceramic blank mold 10 is driven by the conveying component 1 to perform processes such as grouting centrifugation, flipping and drying; and the ceramic blank mold 10 is taken out of the mold rotating frame 2 by the mold taking-out component 7, so as to facilitate the subsequent removal of the ceramic blank in the ceramic blank mold 10; in addition, the empty ceramic blank mold 10 is put back into the mold rotating frame 2 by the mold loading component 8, and the processes such as grouting centrifugation are repeated.

[0036] The drying module 6 includes a combustion chamber 604 and a centrifugal fan 605. The air path of the input end of the centrifugal fan 605 is connected to the combustion chamber 604, and the air path of the output end of the centrifugal fan 605 is connected to multiple hot air nozzles 9. The left and right sides of the circular conveyor belt 601 are provided with side air ducts 602. The air path of the side air duct 602 is connected to the output end of the centrifugal fan 605. The hot air nozzle 9 includes a vertical air outlet slot 901. Multiple vertical air outlet slots 901 are arranged on the inner side of the side air duct 602. Multiple bottom air ducts 603 are arranged side by side at the bottom of the circular conveyor belt 601. The air path of the bottom air duct 603 is connected to the output end of the centrifugal fan 605. Multiple vertically upward hot air nozzles 9 are arranged on the bottom air duct 603. The high-temperature air generated by the combustion chamber 604 can be ejected at high speed from multiple hot air nozzles 9 and vertical air outlet slots 901 under the impetus of the centrifugal fan 605, so that the ceramic blank mold 10 transported on the annular conveyor belt 601 and the ceramic blank in the mold can be quickly dried.

[0037] A plurality of rotating fixtures 201 are arranged on the mold rotating frame 2, and telescopic clamps 202 are symmetrically arranged on the rotating fixtures 201. The ceramic blank mold 10 is installed between the telescopic clamps 202, and the base of the rotating fixture 201 is provided with a rotating shaft docking seat 203. The telescopic clamps 202 can clamp and fix the ceramic blank mold 10, and the rotating shaft docking seat 203 can stably dock with the centrifugal docking shaft 402, thereby driving the ceramic blank mold 10 to rotate centrifugally, so that the slurry injected into the ceramic blank mold 10 is evenly covered on the inner side of the ceramic blank mold 10 under the centrifugal action to form a ceramic blank.

[0038] The grouting module 3 includes a grouting bracket 301 and a grouting nozzle 302. The grouting bracket 301 is slidably mounted on the conveying assembly 1. A plurality of grouting nozzles 302 are arranged and mounted vertically downward on the grouting bracket 301. The centrifugal module 4 includes a lifting bracket 401 and a centrifugal docking shaft 402. The lifting bracket 401 is slidably mounted on the conveying assembly 1. The lifting bracket 401 is arranged below the mold rotating frame 2. A plurality of centrifugal docking shafts 402 are arranged and mounted vertically upward on the lifting bracket 401. The grouting module 3 and the centrifugal module 4 can both slide and adjust the installation position as needed to meet different production requirements.

[0039] The flipping and pouring slurry module 5 includes a flipping track 501, a driving wheel shaft 502 and a driven wheel shaft 503. The flipping track 501 is in a tilted U-shape and docks with the conveying assembly 1. The driving wheel shaft 502 and the driven wheel shaft 503 are arranged up and down and installed on the inner side of the flipping track 501. The driving wheel shaft 502 and the driven wheel shaft 503 are driven and connected to the mold rotating frame 2 through a driving belt 504. The mold rotating frame 2 can be movably sleeved in the flipping track 501. The design of the upper and lower double rotating shafts can make the movement process of the mold rotating frame 2 smoother when flipping, and avoid deformation of the ceramic blank in the ceramic blank mold 10 due to excessive inertia and shaking when flipping and pouring the excess slurry in the ceramic blank mold 10.

[0040] The mold removal assembly 7 includes a clamp unlocking module 701 and a mold removal mechanical arm 702. The clamp unlocking module 701 includes a pull-out clamp 703 arranged on the outside corresponding to the telescopic clamp 202, and a plurality of mold removal claws 704 are arranged at the bottom of the mold removal mechanical arm 702 in a number corresponding to the number of the rotating clamps 201. After the clamp unlocking module 701 releases the ceramic blank mold 10 in the mold rotating frame 2, the mold removal mechanical arm 702 outputs the ceramic blank mold 10 from the device, so as to facilitate the removal of the ceramic blank in the ceramic blank mold 10 for making ceramic products.

[0041] The mold loading assembly 8 includes a mold loading mechanical arm 802 and a clamp locking module 801. The bottom of the mold loading mechanical arm 802 is provided with a plurality of loading clamps 804 arranged in a number corresponding to the number of rotating clamps 201. The clamp locking module 801 includes a clamping push plate 803 arranged on the outside corresponding to the telescopic clamping member 202. The function of the mold loading assembly 8 is opposite to that of the mold removing assembly 7. The empty ceramic mold 10 can be placed in the mold rotating frame 2 for subsequent automated processes.

[0042] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementation modes. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. That is, all equivalent changes and modifications made within the scope of this application should still fall within the scope of the present invention.

Claims

1. An efficient ceramic blank production system, including a conveying assembly, characterized in that: The conveying assembly is driven and sleeved with a plurality of mold rotating frames, on which a plurality of pottery blank molds with top openings are arranged and installed, and a grouting module, a centrifugal module, a flipping grouting module, a drying module, a mold taking-out assembly and a mold mounting assembly are arranged corresponding to the mold rotating frames on the conveying assembly, and the drying module comprises a vertically mounted annular conveyor belt, which can be driven and sleeved with the mold rotating frames, and a plurality of hot air nozzles facing the annular conveyor belt are arranged on the side and bottom of the annular conveyor belt.

2. The high-efficiency ceramic blank production system according to claim 1, characterized in that: The drying module comprises a combustion chamber and a centrifugal fan, wherein an air path at an input end of the centrifugal fan is connected to the combustion chamber, and an air path at an output end of the centrifugal fan is connected to a plurality of hot air nozzles.

3. The high-efficiency ceramic blank production system according to claim 2, characterized in that: Side air ducts are arranged on both sides of the circular conveyor belt. The air path of the side air ducts is connected to the output end of the centrifugal fan. The hot air nozzle includes a vertical air outlet slot. A plurality of vertical air outlet slots are arranged on the inner side of the side air ducts.

4. The high-efficiency ceramic blank production system according to claim 2, characterized in that: A plurality of bottom air ducts are arranged side by side at the bottom of the annular conveyor belt, the air paths of the bottom air ducts are connected to the output end of the centrifugal fan, and a plurality of vertically upward hot air nozzles are arranged on the bottom air ducts.

5. The high-efficiency ceramic blank production system according to claim 1, characterized in that: A plurality of rotating clamps are arranged on the mold rotating frame, telescopic clamps are symmetrically arranged on the rotating clamps, the ceramic blank mold is installed between the telescopic clamps, and a rotating shaft docking seat is arranged on the base of the rotating clamp.

6. The high-efficiency ceramic blank production system according to claim 1, characterized in that: The grouting module comprises a grouting support and a grouting nozzle. The grouting support is slidably mounted on the conveying assembly, and a plurality of grouting nozzles are arranged and mounted vertically downward on the grouting support.

7. The high-efficiency ceramic blank production system according to claim 1, characterized in that: The centrifugal module comprises a lifting bracket and a centrifugal docking shaft. The lifting bracket is slidably mounted on the conveying assembly and is arranged below the mold rotating frame. A plurality of centrifugal docking shafts are arranged and mounted vertically upward on the lifting bracket.

8. The high-efficiency ceramic blank production system according to claim 1, characterized in that: The flipping and slurrying module includes a flipping track, a driving axle and a driven axle. The flipping track is in an inclined U-shape and is connected to the conveying component. The driving axle and the driven axle are arranged up and down and installed on the inner side of the flipping track. The driving axle and the driven axle are connected to the mold rotating frame through a driving belt drive. The mold rotating frame can be movably sleeved in the flipping track.

9. The high-efficiency ceramic blank production system according to claim 5, characterized in that: The mold removal assembly includes a clamp unlocking module and a mold removal robot arm. The clamp unlocking module includes a pull-out chuck arranged on the outside corresponding to the telescopic clamping member. The bottom of the mold removal robot arm is arranged with a plurality of mold removal claws corresponding to the number of rotating clamps.

10. The high-efficiency ceramic blank production system according to claim 5, characterized in that: The mold loading assembly includes a mold loading robot arm and a clamp locking module. The bottom of the mold loading robot arm is arranged with a plurality of loading claws corresponding to the number of rotating clamps. The clamp locking module includes a clamping push plate arranged on the outside corresponding to the telescopic clamping member.

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