Polymer cement bonding mortar production equipment
By designing the driving and cleaning mechanism in the polymer cement bonded mortar production equipment, the problems of uneven heating, slow raw material cutting speed and residuals in the inner wall of the equipment are solved, and the effects of uniform heating, high raw material utilization rate and stable mortar quality are achieved.
Patent Information
- Application Number
- CN202421326576.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing polymer cement bonded mortar production equipment has problems such as uneven heating and slow raw material discharge speed during the heating and mixing process, which may solidify and waste the raw materials, and the residuals in the inner wall of the equipment affect the mortar mix ratio and quality of the next production.
A polymer cement bonded mortar production equipment was designed, and a driving mechanism and a cleaning mechanism were used to solve the above problems. The driving mechanism drives the synchronous rotation of the stirred tank main body through the transmission tooth ring and the threaded rotary shaft to ensure uniform heating; the cleaning mechanism effectively cleans the residues in the inner wall of the stirred tank through the inner wall scraper ring and the fixing ring.
The heating uniformity in the equipment is achieved, the raw material solidification and waste is avoided, and the raw material discharge speed is improved. At the same time, the design of the cleaning mechanism ensures the cleanliness of the inner wall of the stirring tank, and maintains the internal raw material ratio and finished product quality of the mortar.
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Figure CN222681317U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mortar production equipment, in particular to polymer cement bonding mortar production equipment. Background Art
[0002] Mortar is a bonding material used for bricklaying in construction. It is made of a certain proportion of sand and cementing materials with water, also known as mortar. Bonding mortar is a kind of mortar made by mechanically mixing cement, quartz sand, polymer binder and various additives.
[0003] According to the "A polymer cement bonding mortar production equipment (publication number: CN213166122U; application number: 202021212232.0)" published on the patent website, the above application targets the problem that "At present, during the production of an existing polymer cement bonding mortar, it is necessary to use production equipment to stir and mix the raw materials, and after the mixing is completed, the raw materials need to continue to be stirred and heated to prevent the bonding mortar from solidifying during the waiting process. However, the heating rod used to prevent the raw materials from solidifying in the existing polymer cement bonding mortar production equipment has a small heating area, which may cause uneven heating of the raw materials inside the equipment, which may cause a small part of the raw materials to solidify, thereby causing a waste of raw materials. In addition, when the existing polymer cement bonding mortar production equipment is mixing the raw materials, most of the partitions provided are flat plates, which makes it inconvenient to introduce the mixed raw materials downward into the storage chamber, reducing the feeding speed of the raw materials."
[0004] However, during the use of the mortar production equipment in the above application, a large amount of mortar will remain on the inner wall of the production equipment after the mortar inside the device is discharged, and the feed port on the top of the mortar production equipment is narrow, which makes it inconvenient for the staff to clean the residual materials. The residual materials on the inner wall of the production equipment will be mixed with the mortar raw materials for the next production, affecting the internal raw material ratio of the next mortar produced (the mortar mix ratio refers to the matching relationship between different materials in a certain proportion, mainly including the ratio of cement, sand and water. Whether the proportion is reasonable or not is directly related to the performance, quality and service life of the mortar), affecting the quality of the finished product after the mortar is made. Utility Model Content
[0005] The purpose of the utility model is to provide a polymer cement bonding mortar production device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a polymer cement bonding mortar production equipment, including a mixing kettle main body, a feeding port is provided at the bottom of the mixing kettle main body, a support leg is fixedly connected to the bottom of the outer ring of the mixing kettle main body, a stirring structure is arranged inside the mixing kettle main body, a driving mechanism is arranged on the left side of the mixing kettle main body, and a cleaning mechanism is arranged inside the mixing kettle main body at the outer ring of the stirring structure.
[0007] The driving mechanism includes a driving component, a reinforcement component, a transmission component and a support component. The driving component is arranged on the left side of the stirring tank body, the reinforcement component is arranged on the outer ring of the driving component, the transmission component is arranged on the top of the stirring tank body, and the support component is arranged on the outer ring of the transmission component.
[0008] The cleaning mechanism comprises an adjusting component and a cleaning component. The adjusting component is arranged on the inner side of the transmission component, and the cleaning component is arranged on the inner circle of the stirring kettle body.
[0009] Preferably, the driving assembly comprises a driving motor, the driving motor is fixedly connected to the left side of the stirring tank body, the top of the driving motor is fixedly connected to a rotating shaft, and the top of the rotating shaft is fixedly connected to a bevel gear.
[0010] Preferably, the reinforcement component comprises a support collar, the support collar is rotatably connected to the outer ring of the rotating shaft, a fixed block is fixedly connected to the right side of the support collar, and the fixed block is fixedly connected to the left side of the stirring tank body.
[0011] Preferably, the transmission assembly comprises a bevel gear ring, the bevel gear ring is meshed with the right side of the outer ring of the bevel gear, the bottom of the bevel gear ring is fixedly connected to a fixing rod, and the bottom of the fixing rod is fixedly connected to a transmission gear ring.
[0012] Preferably, the support assembly comprises a convex ring, which is fixedly connected to the top of the stirring kettle body, and the inner ring of the convex ring is fixedly connected to a clamping ring, which is rotatably connected to the outer ring of the transmission gear ring.
[0013] Preferably, the inner ring of the convex ring fits with the outer ring of the transmission gear ring, and the bottom of the transmission gear ring does not contact the top of the stirring kettle body.
[0014] Preferably, the adjustment assembly includes a transmission gear, which is meshed with an inner ring of a transmission gear ring. The inner ring of the transmission gear is fixedly connected with a threaded shaft, which is rotatably connected to the top of the stirring kettle body. The bottom end of the threaded shaft is rotatably connected to a support sleeve, and the support sleeve is fixedly connected to the bottom of the stirring kettle body.
[0015] Preferably, the cleaning assembly comprises a threaded barrel, the threaded barrel is threadedly connected to the outer ring of the threaded shaft, the outer ring of the threaded barrel is fixedly connected to a fixing ring, and the outer ring of the fixing ring is fixedly connected to an inner wall scraper ring.
[0016] Compared with the prior art, the utility model provides a polymer cement bonding mortar production equipment, which has the following beneficial effects:
[0017] 1. The polymer cement bonding mortar production equipment has a driving mechanism that is set up. The staff only needs to start the driving motor to drive the multiple transmission gears on the top of the mixing kettle body to rotate synchronously in the same direction through the transmission gear ring, so that the multiple threaded shafts rotate synchronously, which increases the inner wall scraper ring. During the lifting process in the mixing kettle body, there will be no jamming phenomenon caused by different movement rates due to slightly slower or faster lifting of some positions, thereby increasing the stability of the device when in use.
[0018] 2. The polymer cement bonding mortar production equipment has a cleaning mechanism, and the inner wall scraper ring moves downward to scrape off the material remaining on the inner wall of the mixing kettle body. The fixed ring blocks the scraped material from entering and exiting, so that the material will not pass over the inner wall scraper ring and adhere to the inner wall of the mixing kettle body again due to the inner wall scraper ring moving downward too fast during the downward scraping process. The cleaning effect of the inner wall scraper ring on the inner wall of the mixing kettle body is increased, so that after the production of the mortar, there will be no residual mortar remaining on the inner wall of the mixing kettle body to affect the quality of the mortar produced next time, so that the quality of the finished mortar can be guaranteed each time the mixing kettle body is used. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0020] Figure 1 It is a front schematic diagram of the utility model;
[0021] Figure 2 This is a front sectional view of the utility model;
[0022] Figure 3 It is a sectional view of the driving mechanism part;
[0023] Figure 4 It is the exploded diagram of the driving mechanism part;
[0024] Figure 5 It is a schematic diagram of the partial structure of the cleaning mechanism;
[0025] Figure 6 for Figure 2 A schematic diagram of the enlarged structure in the middle.
[0026] In the figure: 1. driving mechanism; 11. driving assembly; 1101. driving motor; 1102. rotating shaft; 1103. bevel gear; 12. reinforcement assembly; 1201. supporting collar; 1202. fixing block; 13. transmission assembly; 1301. bevel gear ring; 1302. fixing rod; 1303. transmission gear ring; 14. supporting assembly; 1401. convex ring; 1402. retaining ring; 2. cleaning mechanism; 21. adjusting assembly; 2101. transmission gear; 2102. threaded rotating shaft; 2103. supporting sleeve; 22. cleaning assembly; 2201. threaded barrel; 2202. fixing ring; 2203. inner wall scraper ring; 3. stirring kettle body; 31. discharge port; 4. supporting legs; 5. stirring structure. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] The utility model provides a technical solution:
[0030] Embodiment 1
[0031] Combination Figures 1 to 4 A polymer cement bonding mortar production equipment includes a mixing kettle body 3, a feeding port 31 is opened at the bottom of the mixing kettle body 3, a support leg 4 is fixedly connected to the bottom of the outer ring of the mixing kettle body 3, a stirring structure 5 is arranged in the mixing kettle body 3, a driving mechanism 1 is arranged on the left side of the mixing kettle body 3, and a cleaning mechanism 2 is arranged in the outer ring of the stirring structure 5 in the mixing kettle body 3.
[0032] The driving mechanism 1 includes a driving component 11, a reinforcement component 12, a transmission component 13 and a support component 14. The driving component 11 is arranged on the left side of the stirring tank body 3, the reinforcement component 12 is arranged on the outer ring of the driving component 11, the transmission component 13 is arranged on the top of the stirring tank body 3, and the support component 14 is arranged on the outer ring of the transmission component 13.
[0033] The driving assembly 11 includes a driving motor 1101, which is fixedly connected to the left side of the stirring tank body 3, a rotating shaft 1102 is fixedly connected to the top of the driving motor 1101, and a bevel gear 1103 is fixedly connected to the top of the rotating shaft 1102. The reinforcement assembly 12 includes a supporting collar 1201, which is rotatably connected to the outer ring of the rotating shaft 1102, a fixed block 1202 is fixedly connected to the right side of the supporting collar 1201, and the fixed block 1202 is fixedly connected to the left side of the stirring tank body 3. The transmission assembly 13 includes a bevel gear ring 1301, and the bevel gear ring 1301 is meshed with the right side of the outer ring of the bevel gear 1103, the bottom of the bevel gear ring 1301 is fixedly connected with a fixing rod 1302, the bottom of the fixing rod 1302 is fixedly connected with a transmission gear ring 1303, the support assembly 14 includes a convex ring 1401, the convex ring 1401 is fixedly connected to the top of the stirring tank body 3, the inner ring of the convex ring 1401 is fixedly connected with a snap ring 1402, the snap ring 1402 is rotatably connected to the outer ring of the transmission gear ring 1303, the inner ring of the convex ring 1401 is in contact with the outer ring of the transmission gear ring 1303, and the bottom of the transmission gear ring 1303 does not contact the top of the stirring tank body 3.
[0034] Furthermore: the staff only needs to start the driving motor 1101 to drive the multiple transmission gears 2101 on the top of the stirring kettle body 3 to rotate synchronously in the same direction through the transmission gear ring 1303, so that the multiple threaded shafts 2102 rotate synchronously, and the inner wall scraper ring 2203 will not have the problem of getting stuck due to different movement rates when some positions are lifted or lowered slightly slower or faster during the lifting and lowering process in the stirring kettle body 3, thereby increasing the stability of the device when in use.
[0035] Embodiment 2
[0036] See also Figures 1 to 6 On the basis of the first embodiment, it is further obtained that the adjustment component 21 includes a transmission gear 2101, the transmission gear 2101 is meshed with the inner ring of the transmission gear ring 1303, the inner ring of the transmission gear 2101 is fixedly connected with a threaded shaft 2102, the threaded shaft 2102 is rotatably connected to the top of the stirring tank body 3, the bottom end of the threaded shaft 2102 is rotatably connected with a support sleeve 2103, the support sleeve 2103 is fixedly connected to the bottom of the stirring tank body 3, the cleaning component 22 includes a threaded barrel 2201, the threaded barrel 2201 is threadedly connected to the outer ring of the threaded shaft 2102, the outer ring of the threaded barrel 2201 is fixedly connected with a fixing ring 2202, and the outer ring of the fixing ring 2202 is fixedly connected with an inner wall scraper ring 2203.
[0037] Furthermore: the inner wall scraper ring 2203 moves downward to scrape off the material remaining on the inner wall of the mixing kettle body 3, and the fixed ring 2202 blocks the scraped material from entering and exiting, so that the material will not pass over the inner wall scraper ring 2203 and adhere to the inner wall of the mixing kettle body 3 again due to the inner wall scraper ring 2203 moving downward too fast during the downward scraping process. This increases the effect of the inner wall scraper ring 2203 on cleaning the inner wall of the mixing kettle body 3, so that after the production of the mortar, there will be no residual mortar remaining on the inner wall of the mixing kettle body 3 to affect the quality of the mortar produced next time, so that the quality of the finished mortar can be guaranteed each time the mixing kettle body 3 is used.
[0038] In actual operation, when the device is used and the inner wall of the stirring tank body 3 needs to be cleaned, the staff first starts the driving motor 1101. The driving motor 1101 starts to drive the bevel gear 1103 to rotate through the rotating shaft 1102. The rotation of the bevel gear 1103 drives the bevel gear ring 1301 to rotate. The rotation of the bevel gear ring 1301 drives the transmission gear ring 1303 to rotate through the fixed rod 1302. The rotation of the transmission gear ring 1303 drives the synchronous rotation of the plurality of transmission gears 2101. The synchronous rotation of the transmission gear 2101 drives the corresponding threaded shaft 2102 to rotate synchronously. The threaded shaft 2102 rotates synchronously to drive the plurality of threaded barrels 2201 to move downward synchronously. The threaded barrel 2201 moves downward and drives the inner wall scraper ring 2203 to move downward through the fixed ring 2202. The inner wall scraper ring 2203 moves downward and fits tightly with the inner wall of the stirring kettle body 3 to scrape off the material remaining on the inner wall of the stirring kettle body 3, so that the remaining material can fall downward to the bottom of the stirring kettle body 3 under the action of gravity and be discharged through the discharge port 31 until the transmission gear 2101 moves downward to the bottom. At this time, the cleaning work of the residual material on the inner wall of the stirring kettle body 3 is completed.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A polymer cement bonding mortar production device, comprising a stirring kettle body (3), characterized in that: The bottom of the stirring kettle body (3) is provided with a material discharge port (31); the bottom of the outer ring of the stirring kettle body (3) is fixedly connected with a support leg (4); a stirring structure (5) is arranged inside the stirring kettle body (3); a driving mechanism (1) is arranged on the left side of the stirring kettle body (3); and a cleaning mechanism (2) is arranged inside the stirring kettle body (3) and located at the outer ring of the stirring structure (5); The driving mechanism (1) comprises a driving component (11), a reinforcement component (12), a transmission component (13) and a support component (14); the driving component (11) is arranged on the left side of the stirring tank body (3); the reinforcement component (12) is arranged on the outer ring of the driving component (11); the transmission component (13) is arranged on the top of the stirring tank body (3); and the support component (14) is arranged on the outer ring of the transmission component (13); The cleaning mechanism (2) comprises an adjusting component (21) and a cleaning component (22); the adjusting component (21) is arranged on the inner side of the transmission component (13); and the cleaning component (22) is arranged on the inner ring of the stirring tank body (3).
2. A polymer cement bonding mortar production equipment according to claim 1, characterized in that: The driving assembly (11) comprises a driving motor (1101), wherein the driving motor (1101) is fixedly connected to the left side of the stirring tank body (3), a rotating shaft (1102) is fixedly connected to the top of the driving motor (1101), and a bevel gear (1103) is fixedly connected to the top of the rotating shaft (1102).
3. The polymer cement bonding mortar production equipment according to claim 1 is characterized in that: The reinforcement component (12) comprises a support collar (1201), wherein the support collar (1201) is rotatably connected to the outer ring of the rotating shaft (1102), a fixing block (1202) is fixedly connected to the right side of the support collar (1201), and the fixing block (1202) is fixedly connected to the left side of the stirring tank body (3).
4. The polymer cement bonding mortar production equipment according to claim 1 is characterized in that: The transmission assembly (13) comprises a bevel gear ring (1301), the bevel gear ring (1301) is meshed with the right side of the outer ring of the bevel gear (1103), the bottom of the bevel gear ring (1301) is fixedly connected to a fixing rod (1302), and the bottom of the fixing rod (1302) is fixedly connected to a transmission gear ring (1303).
5. The polymer cement bonding mortar production equipment according to claim 1, characterized in that: The support assembly (14) comprises a convex ring (1401), wherein the convex ring (1401) is fixedly connected to the top of the stirring tank body (3), and the inner ring of the convex ring (1401) is fixedly connected to a snap ring (1402), and the snap ring (1402) is rotatably connected to the outer ring of the transmission gear ring (1303).
6. The polymer cement bonding mortar production equipment according to claim 5, characterized in that: The inner ring of the convex ring (1401) fits with the outer ring of the transmission gear ring (1303), and the bottom of the transmission gear ring (1303) does not contact the top of the stirring kettle body (3).
7. The polymer cement bonding mortar production equipment according to claim 1 is characterized in that: The adjustment assembly (21) comprises a transmission gear (2101), wherein the transmission gear (2101) is meshed with the inner ring of the transmission gear ring (1303), and the inner ring of the transmission gear (2101) is fixedly connected to a threaded rotating shaft (2102).
8. The polymer cement bonding mortar production equipment according to claim 7 is characterized in that: The threaded shaft (2102) is rotatably connected to the top of the stirring tank body (3), and the bottom end of the threaded shaft (2102) is rotatably connected to a support sleeve (2103), and the support sleeve (2103) is fixedly connected to the bottom of the stirring tank body (3).
9. The polymer cement bonding mortar production equipment according to claim 1, characterized in that: The cleaning assembly (22) comprises a threaded barrel (2201), wherein the threaded barrel (2201) is threadedly connected to the outer ring of the threaded shaft (2102), the outer ring of the threaded barrel (2201) is fixedly connected to a fixing ring (2202), and the outer ring of the fixing ring (2202) is fixedly connected to an inner wall scraper ring (2203).
Citation Information
Patent Citations
Polymer cement adhesive mortar production equipment
CN213166122U