Automatic shaping and cup cutting all-in-one machine for large cups

Abstract

The utility model discloses a large cup automatic shaping and cutting all-in-one machine which comprises a bottom plate and a material frame, a winding roller is installed above the material frame, the outer wall of the winding roller is connected with a material in a winding mode, and a workbench fixedly connected with the bottom plate is attached to the outer wall of the lower portion of the right side of the material. The cup cutting device comprises a workbench, two pairs of first vertical plates are installed on the outer wall of the workbench, the inner walls of the openings of the first vertical plates are in clearance fit with the outer wall of the workbench, transverse plates are connected to the sliding grooves of the adjacent first vertical plates in a sliding mode, and a connecting mechanism and a cup cutting mechanism are installed on the outer walls of the transverse plates. The pneumatic cylinder can be matched with the first vertical plate to drive the transverse plate to move downwards, the transverse plate drives the conveying roller to move through the second vertical plate until the conveying roller is attached to a material, and therefore when an external waste recycling structure drives the material to be conveyed, certain pressure can be applied to the material through the conveying roller, and stable and smooth conveying of the material is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of cup production, in particular to a large-scale automatic cup shaping and cutting machine. Background Art

[0002] Swimsuits mostly refer to special clothes for women to swim, but there are also men's swimsuits. Swimsuits are different from gymnastics suits. Generally, swimsuits will not sink when immersed in water. For women's swimming, cups are sewn on the swimsuits for the sake of beauty and protection of the breasts. Swimsuits with cups are not only a decoration, but also to show the unique curves of women. More importantly, they can protect, support and modify the wearer's breasts.

[0003] After searching, it was found that the production process of cups in the prior art includes multiple processes such as (cloth, sponge composite) feeding, stretching, cutting blocks, high-temperature shaping, blade cup cutting, and material collection. Workers must operate manually, so the sponge is shaped at high temperature, smoked, and the smell is harmful to the human body. It is also easy to produce more deviations during the cutting process, resulting in many defective cups produced, and the molded cups cut out of the shaping are defective products. At the same time, more manual operations are used, and the workers' work intensity is also relatively high. During shaping, the high temperature employees have a poor working environment, tired (sweating), smell, etc., and it is also dangerous when cutting cups. The labor cost is relatively high, and the work efficiency is also low. In view of this, it is very necessary to design a large-scale automatic cup shaping and cup cutting machine to solve this problem. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a large-scale automatic cup shaping and cup cutting machine, which solves the problems in the prior art such as pulling and spreading materials, cutting blocks, moving, packing, high-temperature shaping and cup pressing, and blade cutting of cups. Workers must operate manually, so that the sponge is prone to more deviations during the manual shaping and cutting process, resulting in a large number of defective cups produced, and the molded cups that are shaped and cut are defective. At the same time, a large number of manual operations are used, the workers' work intensity is relatively high, the labor cost is relatively high, and the work efficiency is also low.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a large-scale automatic cup shaping and cup cutting machine, including a base plate and a material rack, a pair of material racks are fixedly connected to the upper left side of the base plate, a winding roller is installed above the material rack, the outer wall of the winding roller is wrapped with material, the lower right outer wall of the material is attached to a workbench fixed to the base plate, two pairs of first vertical plates are installed on the outer wall of the workbench, and the inner wall of the opening of the first vertical plate is gap-matched with the outer wall of the workbench, a horizontal plate is slidably connected to the slide groove adjacent to the first vertical plate, and the outer wall of the horizontal plate is installed with a connecting mechanism and a cup cutting mechanism.

[0006] Preferably, the connecting mechanism includes a pair of pneumatic cylinders and a pair of second vertical plates respectively fixed to the upper and lower outer walls of the horizontal plate, and the base of the pneumatic cylinder is fixed to the first vertical plate, the inner side of the adjacent second vertical plate is rotatably connected with a conveying roller, two pairs of telescopic rods are fixed to the inside of the left horizontal plate, and a forming machine is fixed below the telescopic rods, the upper mold of the forming machine is threadedly connected to the bottom of the forming machine by a number of bolts, and the lower mold of the forming machine is threadedly connected to the groove of the workbench by a number of bolts.

[0007] Preferably, a mesh plate is fixedly connected in the middle of the workbench.

[0008] Preferably, the cup cutting mechanism includes a screw rod rotatably connected to the middle part above the shaping machine, and the middle outer wall of the screw rod is threadedly connected to a sleeve, the outer wall of the sleeve is rotatably connected to the inside of the horizontal plate on the left, the upper outer wall of the sleeve is fixedly connected to a first bevel gear, the upper surface of the horizontal plate on the left is fixedly connected to a motor, and the output shaft of the motor is fixedly connected to a second bevel gear meshing with the first bevel gear.

[0009] Preferably, the lower surface of the right side horizontal plate is threadedly connected with a laser head cup cutting assembly via a plurality of bolts.

[0010] Preferably, a pair of fans is fixedly connected in the middle of the upper surface of the base plate.

[0011] Beneficial Effects

[0012] The utility model provides a large-scale automatic cup shaping and cup cutting machine, which has the following beneficial effects:

[0013] The pneumatic cylinder can cooperate with the first vertical plate to drive the horizontal plate to move downward, and the horizontal plate can drive the conveying roller to move through the second vertical plate until the conveying roller is in contact with the material. In this way, when the external waste recycling structure drives the material to be transported, the conveying rollers used to fix the materials on both sides can exert a certain pressure on the material to ensure its stable and smooth transportation.

[0014] The motor can be started so that the output shaft of the motor drives the second bevel gear to rotate, and the second bevel gear can drive the sleeve to rotate through the first bevel gear, so that the sleeve can drive the setting machine to move downward through the screw and the telescopic rod, so that the setting machine drives the upper mold of the setting machine to move, so that the upper mold of the setting machine cooperates with the lower mold of the setting machine to heat and set the material;

[0015] The output shaft of the second motor can be coordinated with the pulley and the belt to drive the fan blades to rotate, so that air can be blown upwards through the fan blades to cool down the product after high-temperature shaping and harden it. When the shaped product moves to the laser head cup cutting assembly, the laser head cup cutting assembly with positioning scanning can complete the automatic shaping and cutting of the cup. In this way, this device can not only avoid many deviations of the material in the shaping and cutting process to the greatest extent, resulting in inconsistent sizes of the produced cups, but also the workers' work intensity is relatively low, the labor cost is relatively low, and the work efficiency is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a partial three-dimensional schematic diagram of the utility model.

[0018] Figure 3 It is a partially enlarged schematic diagram of the utility model.

[0019] Figure 4 It is a partially enlarged schematic diagram of the utility model.

[0020] In the figure: 1. Bottom plate; 2. Material rack 1.8 meters wide; 3. Winding roller; 4. Material; 5. Workbench; 6. First vertical plate; 7. Horizontal plate; 8. Pneumatic cylinder; 9. Second vertical plate; 10. Conveying roller; 11. Telescopic rod; 12. Forming machine 1.7 meters wide; 13. Upper mold of forming machine; 14. Lower mold of forming machine; 15. Screw; 16. Sleeve; 17. First bevel gear; 18. Motor; 19. Second bevel gear; 20. Fan, 21. Screen; 22. Laser head cup cutting assembly. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4The utility model provides a technical solution: a large-scale automatic cup shaping and cup cutting machine, comprising a bottom plate 1 and a material rack 2, a pair of material racks 2 are fixedly connected to the upper left side of the bottom plate 1, a winding roller 3 is installed above the material rack 2, the outer wall of the winding roller 3 is wound with a material 4, a workbench 5 fixed to the bottom plate 1 is attached to the right lower outer wall of the material 4, two pairs of first vertical plates 6 are installed on the outer wall of the workbench 5, and the inner wall of the opening of the first vertical plate 6 is gap-matched with the outer wall of the workbench 5, a horizontal plate 7 is slidably connected to the slide groove adjacent to the first vertical plate 6, and a connecting mechanism and a cup cutting mechanism are installed on the outer wall of the horizontal plate 7;

[0023] An opening can be processed under the first vertical plate 6 so that material 4 can pass through the opening. Material 4 is sponge cloth with a width of 1.6 meters. The whole circle of raw materials is put on the shelf, and slide grooves are processed on both sides of the inner side of the first vertical plate 6. In this way, the slide groove can limit the horizontal plate 7 and make it move stably.

[0024] This embodiment is further configured such that the connection mechanism includes a pair of pneumatic cylinders 8 and a pair of second vertical plates 9 respectively fixed to the upper and lower outer walls of the horizontal plate 7, and the base of the pneumatic cylinder 8 is fixed to the first vertical plate 6, and the inner side of the adjacent second vertical plate 9 is rotatably connected with a conveying roller 10, and two pairs of telescopic rods 11 are fixed to the inside of the left horizontal plate 7, and a setting machine 12 is fixed below the telescopic rod 11, and the setting machine upper mold is threadedly connected to the lower side of the setting machine 12 through a plurality of bolts, and a row can also be a plurality of rows 13, and the groove of the workbench 5 is threadedly connected to the setting machine lower mold 14 through a plurality of bolts;

[0025] A row of 1.7-meter-wide upper molds 13 of the molding machine can be installed below the molding machine 12. The upper molds 13 of the molding machine are arranged in a row of multiple molds. A groove is processed above the workbench 5, and a lower mold 14 of the molding machine is installed at the groove. The lower mold 14 of the molding machine corresponds to the upper mold 13 of the molding machine, so as to perform high-temperature molding on the material 4 passing through here. At the same time, the lower mold 14 of the molding machine and the upper mold 13 of the molding machine can be disassembled and replaced to meet the processing of cups of different quantities and sizes. The molding machine 12 is provided with upper and lower heating plates and an electrical port. The molding machine has the function of lifting and lowering to adjust the thickness of the mold, and also has a temperature controller and a time controller.

[0026] This embodiment is further configured such that a mesh plate 21 is fixedly connected in the middle of the workbench 5 .

[0027] This embodiment is further configured such that the cup cutting mechanism includes a screw 15 rotatably connected to the middle of the upper part of the setting machine 12, and a sleeve 16 is threadedly connected to the middle outer wall of the screw 15, and the outer wall of the sleeve 16 is rotatably connected to the inside of the left horizontal plate 7, a first bevel gear 17 is fixedly connected to the upper outer wall of the sleeve 16, a motor 18 is fixedly connected to the upper surface of the left horizontal plate 7, and the output shaft of the motor 18 is fixedly connected to a second bevel gear 19 meshing with the first bevel gear 17;

[0028] The motor 18 can be started so that the output shaft of the motor 18 drives the second bevel gear 19 to rotate. The second bevel gear 19 can drive the sleeve 16 to rotate through the first bevel gear 17. In this way, the sleeve 16 can drive the shaping machine 12 to move downward through the screw 15 and the telescopic rod 11, so that the shaping machine 12 drives the upper mold 13 of the shaping machine to move. In this way, the upper mold 13 of the shaping machine cooperates with the lower mold 14 of the shaping machine to heat and shape the material 4.

[0029] This embodiment is further configured such that the lower surface of the right side horizontal plate 7 is threadedly connected with a laser head cup cutting assembly 22 via a plurality of bolts;

[0030] A laser head cup cutting assembly 22 can be set on the lower surface of the horizontal plate 7. The laser head cup cutting assembly 22 can adopt a style with horizontal and vertical movement in the existing technology. At the same time, six or more laser cutting heads can be installed on the laser head cup cutting assembly 22 to facilitate processing.

[0031] This embodiment is further configured such that a pair of fans 20 are fixedly connected in the middle of the upper surface of the bottom plate 1;

[0032] The fan 20 can blow air upward to cool down the heated and shaped material 4 and harden it, so as to facilitate subsequent cutting.

[0033] It is worth noting that the models of the electrical structures involved in this application can be selected according to user needs, and only need to meet the use requirements of this application. At the same time, the corresponding control circuits are all existing technologies and can be fully implemented by personnel in this field, so no further details will be given.

[0034] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.

[0035] Embodiment: When it is necessary to use this device, the external power supply and control circuit of each electrical structure can be connected, and then the winding roller 3 with the wound material 4 is placed on the material rack 2, and then the material 4 on the winding roller 3 is spread on the workbench 5, and the right end of the material 4 is connected to the external waste recycling structure, and then the pneumatic cylinder 8 is started, so that the pneumatic cylinder 8 cooperates with the first vertical plate 6 to drive the horizontal plate 7 to move downward, and the horizontal plate 7 drives the conveying roller 10 to move through the second vertical plate 9 until the conveying roller 10 is in contact with the material 4. In this way, when the external waste recycling structure drives the material 4 to be transported, a certain pressure can be applied to the material 4 through the conveying roller 10 to ensure its stable and smooth transportation. When the material 4 moves between the upper mold 13 of the setting machine and the lower mold 14 of the setting machine, the motor 18 can be started, so that the output shaft of the motor 18 drives the second bevel gear 19 to rotate, and the second bevel gear 19 can drive the sleeve 16 to rotate through the first bevel gear 17, so that the sleeve 16 is driven by the screw 15 and the telescopic rod. 11 can drive the shaping machine 12 to move downward, so that the shaping machine 12 drives the upper mold 13 of the shaping machine to move, so that the upper mold 13 of the shaping machine cooperates with the lower mold 14 of the shaping machine to heat and shape the material 4, and then the material 4 continues to be transported, and the fan 20 is started, and the fan 20 blows air upward to cool the heated and shaped material 4 to make it harden. When the shaped molded product moves to the laser head cup cutting component 22, the laser head cup cutting component 22 can complete the automatic shaping and cutting of the cup, and then a frame is set at the right end of the workbench 5, and the cut cup is separated from the material 4 and falls into the frame, and then collected and packaged by subsequent cup collecting barrels and bag sealing machines, etc., and the material 4 after the cup cutting is recycled through the external waste recycling structure. In this way, this device can not only avoid the material 4 to produce more deviations in the shaping and cutting process to the greatest extent, resulting in inconsistent sizes of the produced cups, but also the workers' work intensity is relatively small, the labor cost is relatively low, and the work efficiency is relatively high.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A large-scale automatic cup shaping and cup cutting machine, comprising a bottom plate (1) and a material rack (2), wherein a pair of material racks (2) are fixedly connected to the upper left side of the bottom plate (1), characterized in that: A winding roller (3) is installed above the material rack (2), and the outer wall of the winding roller (3) is wound and connected with the material (4), and the outer wall of the lower right side of the material (4) is attached to a workbench (5) fixed to the bottom plate (1), and the outer wall of the workbench (5) is installed with two pairs of first vertical plates (6), and the inner walls of the openings of the first vertical plates (6) are gap-matched with the outer walls of the workbench (5), and the sliding grooves adjacent to the first vertical plates (6) are slidably connected with a horizontal plate (7), and the outer wall of the horizontal plate (7) is installed with a connecting mechanism and a cup cutting mechanism.

2. A large-scale automatic cup shaping and cup cutting machine according to claim 1, characterized in that: The connection mechanism comprises a pair of pneumatic cylinders (8) and a pair of second vertical plates (9) respectively fixed to the upper and lower outer walls of the horizontal plate (7), and the base of the pneumatic cylinder (8) is fixed to the first vertical plate (6), and the inner side of the adjacent second vertical plate (9) is rotatably connected to a conveying roller (10), and two pairs of telescopic rods (11) are fixed to the inside of the left horizontal plate (7), and a setting machine (12) is fixed below the telescopic rods (11), and the setting machine (12) is threadedly connected to an upper mold (13) of the setting machine through a plurality of bolts, and the groove of the workbench (5) is threadedly connected to a lower mold (14) of the setting machine through a plurality of bolts.

3. The large-scale automatic cup shaping and cup cutting machine according to claim 1, characterized in that: A mesh plate (21) is fixedly connected in the middle of the working table (5).

4. The large-scale automatic cup shaping and cup cutting machine according to claim 1, characterized in that: The cup cutting mechanism comprises a screw (15) rotatably connected to the middle of the upper part of the setting machine (12), and the middle outer wall of the screw (15) is threadedly connected to a sleeve (16), the outer wall of the sleeve (16) is rotatably connected to the inside of the left transverse plate (7), the upper outer wall of the sleeve (16) is fixedly connected to a first bevel gear (17), the upper surface of the left transverse plate (7) is fixedly connected to a motor (18), and the output shaft of the motor (18) is fixedly connected to a second bevel gear (19) meshing with the first bevel gear (17).

5. The large-scale automatic cup shaping and cup cutting machine according to claim 1, characterized in that: The lower surface of the right side horizontal plate (7) is threadedly connected to a laser head cup cutting assembly (22) via a plurality of bolts.

6. The large-scale automatic cup shaping and cup cutting machine according to claim 1, characterized in that: A pair of fans (20) are fixedly connected in the middle of the upper surface of the base plate (1).

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