Waterproof film layer wrapping device for ultraviolet curing hose
By using a cooling cylinder and vacuum cleaner assembly in the waterproof membrane layer wrapping device of the ultraviolet curing hose, the problems of excessive temperature of the waterproof membrane and impurities are solved, and a higher quality wrapping effect is achieved.
Patent Information
- Application Number
- CN202420684842.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-04-03
AI Technical Summary
During the waterproof film wrapping process of existing ultraviolet curing hoses, excessive temperature will affect the waterproof performance of the waterproof film, and the adhesion of impurities on the surface of the waterproof film will lead to a gap with the glass fiber cloth, affecting the molding quality.
A waterproof membrane wrapping device for ultraviolet curing hose is designed, using a combination of cooling cylinder and vacuum cleaner assembly to cool down liquid, and vacuum cleaner assembly cleans up impurities on the surface of waterproof membrane.
It effectively avoids the impact of excessive temperature on the performance of the waterproof film, ensures the close integration of the waterproof film and glass fiber cloth, and improves the molding quality of the ultraviolet curing hose.
Smart Images
Figure CN222681776U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline production, in particular to an ultraviolet light curing hose waterproof film layer wrapping device. Background Art
[0002] There are two methods for making UV-curing hoses on the market. One is to fold the glass fiber cloth to wrap the inner membrane and then sew it into a pipe shape, and finally dip it in glue through a dipping tank, and then wrap the waterproof film and UV protection film on the outside; the other is to wrap the UV protection film, waterproof film, and glass fiber cloth on the inner membrane to make a dry material, and then vacuum grouting and roller extrusion to make the dipping uniform. But no matter which method is used, the waterproof film needs to be wrapped on the outside of the glass fiber cloth. The existing waterproof film wrapping device has the following problems:
[0003] 1. During the process of coating the waterproof membrane, it is necessary to pay attention to the effect of temperature on the waterproof membrane. If the temperature is too high, it will affect the waterproof performance of the waterproof membrane, and then cause the waterproof performance of the waterproof membrane to fail;
[0004] 2. In the actual coating process, the waterproof film needs to be tightly combined with the outside of the glass fiber cloth. Therefore, it is required that there is no impurity attached to the surface of the waterproof film to avoid a gap between the waterproof film and the glass fiber cloth, which affects the molding quality of the UV-curing hose. Summary of the invention
[0005] In order to solve the above problems, the purpose of the utility model is to provide a UV-curable hose waterproof membrane wrapping device, which can cool the waterproof membrane when wrapping the waterproof membrane and prevent impurities from adhering to the surface of the waterproof membrane.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A UV-curing hose waterproof membrane wrapping device comprises a mounting frame and a roller, a conveying assembly and a wrapping assembly which are sequentially mounted inside the mounting frame; the conveying assembly comprises a pair of cooling cylinders fixed inside the mounting frame, a dust collection assembly arranged on the upper and lower sides of the two cooling cylinders and fixedly connected to the mounting frame; a gap is provided between the two cooling cylinders; the dust collection assembly comprises a dust collector fixed on the outside of the mounting frame, dust collection plates symmetrically arranged on the upper and lower sides of the cooling cylinders and fixed to the inside of the mounting frame, and a dust collection pipe for connecting the dust collection plates and the dust collector.
[0008] More preferably, connecting pipes fixed to the mounting frame are provided on the left and right sides of the two cooling cylinders; both ends of the connecting pipes are respectively connected to the corresponding cooling cylinders, and a water pump fixed to the mounting frame is installed on one of the connecting pipes.
[0009] More preferably, a dust suction channel with one end connected to the dust suction pipe is provided in the dust suction plate, and a plurality of dust suction ports connected to the dust suction channel are provided at the bottom of one side close to the cooling cylinder.
[0010] More preferably, the wrapping assembly includes a linear drive fixed to the outside of the mounting frame, a mounting plate fixed to the driving end of the linear drive, a rotating motor fixed to the side of the mounting plate close to the mounting frame, a rotating block fixed to the driving end of the rotating motor and horizontally slidably inserted into the mounting frame, and a rotating rod with two ends respectively passing through the mounting frame and one end of which is clamped with the rotating block; sliding grooves adapted to the rotating rod are symmetrically provided on both sides of the mounting frame, and when the rotating rod is located at the bottom of the sliding groove, one end is clamped with the rotating block.
[0011] More preferably, the drum, the cooling cylinder and the rotating rod are arranged in parallel.
[0012] The utility model has the following beneficial effects:
[0013] 1. When the wrapping device is used, the waterproof film of the utility model passes through the two cooling cylinders and the two sides of the waterproof film are respectively attached to the two cooling cylinders. Since the cooling cylinders are filled with liquid with a large specific heat capacity, the two sides of the waterproof film can be cooled, thereby avoiding damage to the internal structure of the waterproof film when the temperature is too high, thereby avoiding the waterproof performance of the waterproof film from failing;
[0014] 2. The utility model can clean the impurities on both sides of the waterproof membrane through the cooperation of the dust suction plates, dust suction pipes and dust suction machine on both sides of the cooling tube, avoiding gaps caused by the adhesion of impurities when the waterproof membrane is wrapped with glass fiber cloth, thereby improving the molding quality of the ultraviolet light fixed hose. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an overall schematic diagram of the wrapping device;
[0016] Figure 2 It is a side sectional view of the wrapping device.
[0017] Description of reference numerals:
[0018] 1. Mounting frame; 11. Slide; 2. Roller; 3. Conveying assembly; 31. Cooling cylinder; 311. Connecting pipe; 312. Water pump; 32. Dust suction assembly; 321. Dust suction machine; 322. Dust suction plate; 323. Dust suction pipe; 324. Dust suction channel; 325. Dust suction port; 4. Wrapping assembly; 41. Linear drive; 42. Mounting plate; 43. Rotating motor; 44. Rotating block; 45. Rotating rod. DETAILED DESCRIPTION
[0019] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0020] A UV-curable hose waterproof membrane wrapping device comprises a mounting frame 1 and a roller 2, a conveying assembly 3 and a wrapping assembly 4 which are sequentially mounted inside the mounting frame 1; the conveying assembly 3 comprises a pair of cooling cylinders 31 fixed inside the mounting frame 1, and a dust collecting assembly 32 which is arranged on the upper and lower sides of the two cooling cylinders 31 and fixedly connected to the mounting frame 1; a gap is provided between the two cooling cylinders 31; the dust collecting assembly 32 comprises a dust collector 321 fixed on the outside of the mounting frame 1, dust collecting plates 322 which are symmetrically arranged on the upper and lower sides of the cooling cylinders 31 and fixed to the inside of the mounting frame 1, and a dust collecting pipe 323 for connecting the dust collecting plates 322 and the dust collector 321.
[0021] When the wrapping device is used, the waterproof membrane passes through the two cooling cylinders 31 and the two sides of the waterproof membrane are respectively attached to the two cooling cylinders 31. Since the cooling cylinders 31 are filled with liquid with a large specific heat capacity, the two sides of the waterproof membrane can be cooled, thereby avoiding damage to the internal structure of the waterproof membrane when the temperature is too high, and further avoiding the failure of the waterproof performance of the waterproof membrane; through the cooperation of the dust suction plates 322, the dust suction pipes 323 and the dust suction machine 321 on both sides of the cooling cylinder 31, impurities on both sides of the waterproof membrane can be cleaned, avoiding gaps caused by the adhesion of impurities when the waterproof membrane is wrapped with glass fiber cloth, thereby improving the molding quality of the UV light fixation hose.
[0022] As a possible implementation mode of the present scheme, preferably, connecting pipes 311 fixed to the mounting frame 1 are provided on the left and right sides of the two cooling cylinders 31; both ends of the connecting pipes 311 are respectively connected to the corresponding cooling cylinders 31, and a water pump 312 fixed to the mounting frame 1 is installed on one of the connecting pipes 311; the liquid in the two cooling cylinders 31 can be in contact with the outside through the water pump 312 and the connecting pipe 311, thereby dissipating the heat of the liquid in the cooling cylinder 31, so that the cooling cylinder 31 can cool the waterproof film for a long time.
[0023] As a possible implementation of the present solution, preferably, a dust suction channel 324 having one end connected to the dust suction pipe 323 is provided in the dust suction plate 322 , and a plurality of dust suction ports 325 connected to the dust suction channel 324 are provided at the bottom near the cooling cylinder 31 .
[0024] As a possible implementation of the present scheme, preferably, the wrapping component 4 includes a linear drive 41 fixed to the outer side of the mounting frame 1, a mounting plate 42 fixed to the driving end of the linear drive 41, a rotating motor 43 fixed to the side of the mounting plate 42 close to the mounting frame 1, a rotating block 44 fixed to the driving end of the rotating motor 43 and horizontally slidably inserted into the mounting frame 1, and a rotating rod 45 whose two ends respectively pass through the mounting frame 1 and one end of which is clamped with the rotating block 44; the mounting frame 1 is symmetrically provided with sliding grooves 11 adapted to the rotating rod 45 on both sides, and when the rotating rod 45 is located at the bottom of the sliding groove 11, one end is clamped with the rotating block 44; through the cooperation of the linear drive 41, the mounting plate 42, the rotating motor 43, the rotating block 44 and the rotating rod 45, the installation and disassembly of the tubular inner membrane and the glass fiber cloth can be realized, so as to wrap the waterproof membrane around the outside of the glass fiber cloth.
[0025] As a possible implementation manner of the present solution, preferably, the drum 2, the cooling cylinder 31 and the rotating rod 45 are arranged in parallel.
[0026] The working principle of this device is:
[0027] When using the wrapping device, first put the rolled waterproof membrane on the drum 2, put the tubular inner membrane and the glass fiber cloth on the rotating rod 45, slide the rotating rod 45 along the slide groove 11 to the bottom end, drive the linear drive 41 to drive the mounting plate 42, the rotating motor 43 and the rotating block 44 to move to engage with the rotating rod 45, then pass one end of the waterproof membrane through the two cooling cylinders 31 and stick to the tubular inner membrane and one end of the glass fiber cloth, drive the rotating motor 43 to drive the rotating block 44 and the rotating rod 45 to rotate, so that the waterproof membrane is wrapped around the outside of the glass fiber cloth.
[0028] The above description is only a specific implementation method of the utility model, and does not limit the patent scope of the utility model. Any equivalent structural transformation made using the contents of the utility model specification and drawings, or directly or indirectly used in other related technical fields, are also included in the patent protection scope of the utility model.
Claims
1. A UV-curable hose waterproof membrane wrapping device, characterized in that: It comprises a mounting frame (1), and a roller (2), a conveying assembly (3), and a wrapping assembly (4) which are sequentially mounted inside the mounting frame (1); The conveying assembly (3) comprises a pair of cooling cylinders (31) fixed in the mounting frame (1), and a dust collecting assembly (32) arranged on the upper and lower sides of the two cooling cylinders (31) and fixedly connected to the mounting frame (1); a gap is provided between the two cooling cylinders (31); The dust collection assembly (32) comprises a dust collector (321) fixed on the outside of the mounting frame (1), a dust collection plate (322) symmetrically arranged on the upper and lower sides of the cooling cylinder (31) and fixed to the inside of the mounting frame (1), and a dust collection pipe (323) for connecting the dust collection plate (322) and the dust collector (321).
2. The UV-curable hose waterproof membrane wrapping device according to claim 1, characterized in that: Connecting pipes (311) fixed to the mounting frame (1) are arranged on the left and right sides of the two cooling cylinders (31); both ends of the connecting pipes (311) are respectively connected to the corresponding cooling cylinders (31), and a water pump (312) fixed to the mounting frame (1) is installed on one of the connecting pipes (311).
3. The UV-curable hose waterproof membrane wrapping device according to claim 1, characterized in that: The dust suction plate (322) is provided with a dust suction channel (324) at one end of which is connected to the dust suction pipe (323), and a plurality of dust suction ports (325) connected to the dust suction channel (324) are provided at the bottom of a side close to the cooling cylinder (31).
4. The UV-curable hose waterproof membrane wrapping device according to claim 1, characterized in that: The wrapping assembly (4) comprises a linear drive (41) fixed to the outside of the mounting frame (1), a mounting plate (42) fixed to the driving end of the linear drive (41), a rotating motor (43) fixed to the side of the mounting plate (42) close to the mounting frame (1), a rotating block (44) fixed to the driving end of the rotating motor (43) and horizontally slidably inserted into the mounting frame (1), and a rotating rod (45) having two ends respectively passing through the mounting frame (1) and one end of which is clamped with the rotating block (44); the mounting frame (1) is symmetrically provided with sliding grooves (11) adapted to the rotating rod (45) on both sides, and when the rotating rod (45) is located at the bottom of the sliding groove (11), one end is clamped with the rotating block (44).
5. The UV-curable hose waterproof membrane wrapping device according to claim 4, characterized in that: The drum (2), the cooling cylinder (31) and the rotating rod (45) are arranged in parallel.