Scraping device for belt conveyor

By setting up a connecting mechanism in the scraping device of the belt conveyor, multiple scraping plates are fixedly connected together, which solves the problem of waste and increased costs in the prior art replacing the whole scraping plate, and improves replacement efficiency and reduces costs.

CN222683471UActive Publication Date: 2025-03-28XINXING DUCTILE IRON PIPES CO LTD
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Patent Information

Application Number
CN202420662352.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-03-28
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

The prior art requires the replacement of the entire scraper plate when replacing the scraper plate, resulting in the lighter wear and the replacement of the parts, causing waste and increasing the cost of use.

Method used

A scraping device for belt conveyors is designed, and multiple scraping plates are fixedly connected together by setting up a connecting mechanism, allowing the severely worn scraping plate to be replaced separately to avoid replacing the entire scraping plate.

Benefits of technology

By replacing severely worn scraper plates separately, the waste of scraper plates is avoided, the cost of use is reduced, and the replacement efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a scraping device for a belt conveyor, which belongs to the technical field of scrapers and comprises a support frame, two ends of the support frame are rotatably connected with mounting seats and penetrate through the corresponding mounting seats, and the support frame is detachably connected with a scraping mechanism. The material scraping mechanism comprises a plurality of material scraping plates which are detachably connected together, each material scraping plate is provided with a connecting mechanism, and every two adjacent material scraping plates are connected together through the corresponding connecting mechanism. According to the utility model, a plurality of scraping plates can be fixedly connected together through the arranged connecting mechanism, and when the scraping mechanism needs to be replaced, the scraping plate which is seriously abraded can be independently replaced, and the whole scraping mechanism does not need to be completely replaced, so that the manufacturing cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of scrapers, and in particular relates to a scraper device for a belt conveyor. Background Art

[0002] When materials are transported by belt conveyors, sometimes materials may spill into the inner side of the closed belt, that is, the inner circumference that fits the belt roller. Due to the effects of gravity and friction, the deposits on the inner side of the belt will increase over time, increasing the movement resistance. Especially for products like gypsum, which have extremely strong viscosity, the adhesion of the material makes it adhere to the belt and not easy to fall off, increasing the power load of the conveying motor. In severe cases, it will cause the belt to deviate, thus affecting work efficiency.

[0003] Traditional scrapers will wear out due to friction with materials on the belt conveyor when used for a long time. When the scraper is worn to a certain extent, the scraper plate needs to be replaced. However, due to the uneven distribution of materials on the belt conveyor, the scraper plate will not wear evenly. Some parts of the scraper plate are severely worn, while other parts are less worn and have not yet reached the replacement standard.

[0004] In the prior art, when replacing a scraper plate, the entire scraper plate is replaced, so that the less worn position is replaced together, resulting in waste of the scraper plate and increased use cost. Utility Model Content

[0005] The utility model provides a scraper device for a belt conveyor to solve the problem that the scraper is wasted and the use cost is increased by replacing the whole scraper in the prior art. The utility model can fix and connect multiple scraper plates together through the connection mechanism provided. When the scraper mechanism needs to be replaced, the severely worn scraper plate can be replaced alone without replacing the entire scraper mechanism, thereby saving the cost.

[0006] The utility model adopts a technical solution of a scraper device for a belt conveyor as follows:

[0007] The utility model provides a scraper device for a belt conveyor, comprising a support frame, both ends of the support frame are rotatably connected with mounting seats, and both ends of the support frame pass through the corresponding mounting seats, a scraper mechanism is detachably connected to the support frame, the scraper mechanism comprises a plurality of scraper plates detachably connected together, each scraper plate is provided with a connecting mechanism, and two adjacent scraper plates are connected together through the connecting mechanism.

[0008] Furthermore, an adjusting sleeve is sleeved on one end of the support frame, and a mounting plate is fixedly mounted on the side wall of the adjusting sleeve; wherein one end of the mounting plate is fixedly connected to the side wall of the adjusting sleeve, and a buffer mechanism is disposed on the other end of the mounting plate.

[0009] Furthermore, the buffer mechanism includes a base fixedly mounted on the mounting seat, a guide rod fixedly mounted on the base, and a buffer spring mounted on the guide rod sleeve; wherein a first through hole is formed on the mounting plate, and an end of the guide rod away from the base passes through the through hole and is provided with an anti-slip nut.

[0010] Furthermore, a first connecting plate is fixedly provided on the side wall of the support frame, and a first connecting groove matching with the first connecting plate is provided at one end of each scraper plate.

[0011] Furthermore, the first connecting plate is provided with a second through hole, and the scraper plate is provided with a third through hole connected with the first connecting groove.

[0012] Furthermore, the connecting mechanism includes a storage groove arranged on one side of the scraper plate, a second connecting plate is slidably arranged in the storage groove, and a second connecting groove matching with the second connecting plate is opened on the other side of the scraper plate; wherein, the second connecting plate is opened with a fourth through hole, and a fifth through hole connected with the second connecting groove is opened at the position of the scraper plate corresponding to the second connecting groove.

[0013] Furthermore, a first slide groove is opened at the position of the scraper plate corresponding to the storage groove, a first stopper is arranged at one end of the first slide groove, a first slider matched with the first slide groove is fixedly connected to the second connecting plate, and a first spring is arranged between the first slider and the first stopper.

[0014] Furthermore, a blocking plate for blocking the second connecting groove is slidably connected in the second connecting groove; wherein a second sliding groove is opened at the position of the scraper plate corresponding to the second connecting groove, a second stopper is arranged at one end of the second sliding groove, the blocking plate is fixedly connected with a second sliding block matching with the second sliding groove, and a second spring is arranged between the second sliding block and the inner wall of the second sliding groove.

[0015] The beneficial effects of the utility model are:

[0016] 1. In the scraper device for the belt conveyor, a plurality of scraper plates can be conveniently fixedly connected together through a connecting mechanism, so as to form a complete scraper mechanism; when the scraper mechanism is severely worn and needs to be replaced, the severely worn scraper plates among the plurality of scraper plates can be disassembled through the connecting mechanism, and the severely worn scraper plates can be replaced separately, and the remaining scraper plates that are not severely worn can be retained. Compared with the traditional replacement of the entire scraper plate, the waste of the scraper plate can be prevented, thereby reducing the use cost.

[0017] 2. In the scraper device for the belt conveyor, the storage groove can be closed by the second connecting plate; the second connecting groove can be closed by the blocking plate, and the storage groove can be closed by the second connecting plate, thereby preventing materials from entering the storage groove or the second connecting groove of the edge scraper plate during the use of the scraper mechanism, causing the storage groove or the second connecting groove of the edge scraper plate to be blocked and unable to be connected to other new scraper plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a scraper device for a belt conveyor provided by an embodiment of the utility model;

[0019] Figure 2 It is a structural schematic diagram of a scraper device mounting seat and a support frame for a belt conveyor provided by an embodiment of the utility model;

[0020] Figure 3 It is a structural schematic diagram of a scraper plate of a scraper device for a belt conveyor provided by an embodiment of the utility model;

[0021] Figure 4 The utility model is a schematic cross-sectional structure diagram of a scraper plate of a scraper device for a belt conveyor provided in an embodiment of the utility model.

[0022] In the accompanying drawings: 1. support frame; 2. mounting seat; 3. scraper mechanism; 4. scraper plate; 5. connecting mechanism; 6. adjusting sleeve; 7. mounting plate; 8. buffer mechanism; 9. base; 10. guide rod; 11. buffer spring; 12. anti-drop nut; 13. first connecting plate; 14. first connecting groove; 15. second through hole; 16. third through hole; 17. storage groove; 18. second connecting plate; 19. second connecting groove; 20. fourth through hole; 21. fifth through hole; 22. first slide groove; 23. first stopper; 24. first slider; 25. first spring; 26. blocking plate; 27. second slide groove; 28. second stopper; 29. ​​second slider; 30. second spring; 31. fixing bolt. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. In the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.

[0024] First reference Figure 1 ,according to Figure 1It can be seen that the utility model includes a support frame 1, both ends of which are rotatably connected to a mounting seat 2, and the two ends of the support frame 1 respectively penetrate the corresponding mounting seat 2, and a scraper mechanism 3 is detachably connected to the support frame 1, and the scraper mechanism 3 is used to scrape off excess material on the belt conveyor.

[0025] The specific connection between the support frame 1 and the mounting seat 2 in the utility model can refer to Figure 2 ,according to Figure 2 It can be seen that the two ends of the support frame 1 are coaxially sleeved with adjustment sleeves 6, and the adjustment sleeves 6 are connected to the support frame 1 through fixing bolts 31; Figure 2 The side wall of the adjusting sleeve 6 is fixedly connected with a mounting plate 7 , and the mounting plate 7 is connected to the corresponding mounting seat 2 through a buffer mechanism 8 .

[0026] The buffer mechanism 8 in the utility model can continue to refer to the specific setting Figure 2 ,according to Figure 2 It can be seen that the buffer mechanism 8 includes a base 9 fixedly connected to the mounting seat 2, the base 9 is fixedly connected to a guide rod 10, the end of the guide rod 10 away from the base 9 passes through the mounting plate 7, and a buffer spring 11 is sleeved on the guide rod 10, one end of the buffer spring 11 is in contact with the base 9, and the other end of the buffer spring 11 is in contact with the mounting plate 7; continue to refer to Figure 2 In order to prevent the mounting plate 7 from detaching from the guide rod 10 , an anti-detachment nut 12 is provided between the end of the guide rod 10 away from the base 9 and the mounting plate 7 .

[0027] In the present invention, in order to facilitate the guide rod 10 to pass through the mounting plate 7 , a first through hole for the guide rod 10 to pass through can be opened on the mounting plate 7 , thereby facilitating the guide rod 10 to pass through the mounting plate 7 .

[0028] The support frame 1 in the utility model can continue to refer to the specific setting Figure 2 ,according to Figure 2 It can be known that a first connecting plate 13 is fixedly connected to the side wall of the support frame 1 along its length direction, and a plurality of second through holes 15 are formed on the first connecting plate 13 .

[0029] refer to Figure 1 It can be seen that the scraper mechanism 3 in the utility model includes a plurality of scraper plates 4. The specific arrangement of each scraper plate 4 can refer to Figure 3 and Figure 4 ,according to Figure 3 and Figure 4 It can be seen that the bottom of each scraper plate 4 is provided with a first connecting groove 14 that matches the first connecting plate 13, and the position of the scraper plate 4 corresponding to the first connecting groove 14 is provided with a third through hole 16 that is connected to the first connecting groove 14; Figure 1It can be seen that a connection mechanism 5 is provided in each scraper plate 4 , and a plurality of scraper plates 4 are connected via the connection mechanism 5 to form a scraper mechanism 3 .

[0030] The connection mechanism 5 in the present utility model can be further referred to in the specific setting. Figure 3 and Figure 4 ,according to Figure 3 and Figure 4 It can be seen that the connection mechanism 5 includes a storage groove 17 provided on one side of the scraper plate 4, and a second connection plate 18 is slidably connected in the storage groove 17. In order to facilitate the movement of the second connection plate 18, a first slide groove 22 communicating with the storage groove 17 is provided at a position of the scraper plate 4 corresponding to the storage groove 17, and a first slider 24 fixed to the second connection plate 18 is slidably connected in the first slide groove 22. In the present utility model, when the second connection plate 18 and the first slider 24 are specifically installed, the storage groove 17 and the first slide groove 22 can be first provided on the scraper plate 4, and then the second connection plate 18 is placed in the storage groove 17, and the first slider 24 is placed in the first slide groove 22, and then the first stopper 23 is fixedly welded at the outer end of the first slide groove 22 to prevent the first slider 24 from sliding out of the first slide groove 22, and a first spring 25 is provided between the first stopper 23 and the first slider 24.

[0031] Continue to refer Figure 3 and Figure 4 The connecting mechanism 5 also includes a second connecting groove 19 provided on the other side of the scraper plate 4, in which a blocking plate 26 is slidably connected. In order to facilitate the movement of the blocking plate 26 in the second connecting groove 19, a second slide groove 27 communicating with the second connecting groove 19 is provided at a position of the scraper plate 4 corresponding to the second connecting groove 19, and a second slider 29 fixed to the blocking plate 26 is slidably connected in the second slide groove 27. In the utility model, when the blocking plate 26 and the second slider 29 are specifically installed, the second connecting groove 19 and the second slide groove 27 can be first provided on the scraper plate 4, and then the blocking plate 26 is placed in the second connecting groove 19, and the second slider 29 is placed in the second slide groove 27, and then a second stopper 28 is fixedly welded to the outer end of the second slide groove 27 to prevent the second slider 29 from sliding out of the second slide groove 27, and then a second spring 30 is provided between the second slider 29 and the inner wall of the second slide groove 27.

[0032] In the present invention, when multiple scraper plates 4 are connected, in order to make the connection of multiple scraper plates 4 more secure, continue to refer to Figure 3 and Figure 4 The second connecting plate 18 is provided with a plurality of fourth through holes 20 , and the scraper plate 4 is provided with a plurality of fifth through holes 21 connected to the second connecting groove 19 at positions corresponding to the second connecting groove 19 .

[0033] The working principle of the scraper device for the belt conveyor is as follows: first, the first connecting groove 14 and the first connecting plate 13 of each scraper plate 4 are matched and connected together, and the third through hole 16 of the scraper plate 4 is connected to the second through hole 15 correspondingly, and then bolts are inserted into the connected third through hole 16 and second through hole 15, and the bolts are fixed to the third through hole 16 and the second through hole 15 by nuts, so that the scraper plate 4 and the first connecting plate 13 are fixedly connected together by the mutual cooperation of the nut and the bolt.

[0034] Then, the first slider 24 on one scraper plate 4 will be moved, so that the second connecting plate 18 in the scraper plate 4 will move toward the adjacent scraper plate 4. When the second connecting plate 18 moves to fit with the sealing plate 26 of the adjacent scraper plate 4, the second connecting plate 18 will continue to be moved, and the second connecting plate 18 will push the sealing plate 26 to move toward the inside of the second connecting groove 19. At this time, the first spring 25 and the second spring 30 are both compressed until the fourth through hole 20 on the second connecting plate 18 of the scraper plate 4 is connected to the corresponding second through hole 15 on the adjacent scraper plate 4, and then the second connecting plate 18 of the scraper plate 4 is fixedly connected to the adjacent scraper plate 4 through the cooperation of bolts and nuts, thereby further fixing the two adjacent scraper plates 4 together.

[0035] Then, a covering is laid at the positions of the first chute 22 and the second chute 27 on the scraper plate 4 to prevent materials from entering the second chute 22 and the second chute 27 during the use of the utility model.

[0036] Then, the utility model is fixed to one end of the belt conveyor through the mounting seat 2, and the scraper mechanism 3 and the belt are adjusted to a suitable angle, and then the adjusting sleeve 6 and the supporting frame 1 are fixedly connected by the fixing bolts 31.

[0037] When the scraper mechanism 3 is severely worn after the utility model has been used for a period of time and the scraper mechanism 3 needs to be replaced, the severely worn scraper plate 4 can be first determined, and then the skin laid on the scraper plate 4 and the adjacent scraper plate 4 can be torn off, and the bolts and nuts on the scraper plate 4 and the adjacent scraper plate 4 can be removed. At this time, the first spring 25 and the second spring 30 are restored to their original positions under the action of elastic force, so that the severely worn scraper plate 4 is separated from the adjacent scraper plate 4, and then the nuts and bolts between the severely worn scraper plate 4 and the first connecting plate 13 are separated, so that the scraper plate 4 with the most severe wear is removed, and then a new scraper plate 4 is installed. Compared with the traditional replacement of the entire scraper plate 4, the scraper plate 4 can be prevented from being wasted, thereby reducing the cost of use.

[0038] At the same time, when the utility model is used, the sealing plate 26 in the edgemost scraper plate 4 can close the second connecting groove 19, and the second connecting plate 18 can close the storage groove 17, thereby preventing the material from entering the storage groove 17 or the second connecting groove 19 of the edge scraper plate 4 during the use of the scraper mechanism 3, causing the storage groove 17 or the second connecting groove 19 of the edge scraper plate 4 to be blocked and unable to be connected to other new scraper plates 4.

[0039] In the above embodiment, the utility model provides a scraper device for a belt conveyor. In the utility model, a plurality of scraper plates can be conveniently fixed together through a connecting mechanism to form a complete scraper mechanism. When the scraper mechanism is severely worn and needs to be replaced, the severely worn scraper plates among the plurality of scraper plates can be removed through the connecting mechanism, and the severely worn scraper plates can be replaced separately, and the remaining scraper plates that are not severely worn can be retained. Compared with the traditional replacement of the entire scraper plate, the scraper plate can be prevented from being wasted, thereby reducing the cost of use.

[0040] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary personnel in the field to the technical solution of the present invention should fall within the protection scope of the present invention, and the technical contents of the present invention for protection have been fully recorded in the claims.

Claims

1. A scraper device for a belt conveyor, comprising a support frame (1), both ends of the support frame (1) being rotatably connected to a mounting seat (2), and both ends of the support frame (1) passing through the corresponding mounting seat (2), characterized in that: The support frame (1) is detachably connected to a scraper mechanism (3), the scraper mechanism (3) comprising a plurality of scraper plates (4) detachably connected together, each scraper plate (4) being provided with a connecting mechanism (5), and two adjacent scraper plates (4) being connected together via the connecting mechanism (5).

2. A scraper device for a belt conveyor according to claim 1, characterized in that: An adjusting sleeve (6) is sleeved on one end of the support frame (1), and a mounting plate (7) is fixedly mounted on the side wall of the adjusting sleeve (6); wherein one end of the mounting plate (7) is fixedly connected to the side wall of the adjusting sleeve (6), and a buffer mechanism (8) is disposed on the other end of the mounting plate (7).

3. A scraper device for a belt conveyor according to claim 2, characterized in that: The buffer mechanism (8) comprises a base (9) fixedly arranged on the mounting seat (2), the base (9) being fixedly provided with a guide rod (10), the guide rod (10) being sleeved with a buffer spring (11); wherein the mounting plate (7) is provided with a first through hole, an end of the guide rod (10) away from the base (9) passes through the through hole and is provided with an anti-drop nut (12).

4. A scraper device for a belt conveyor according to claim 1, characterized in that: A first connecting plate (13) is fixedly provided on the side wall of the support frame (1), and one end of each scraper plate (4) is provided with a first connecting groove (14) that matches the first connecting plate (13).

5. A scraper device for a belt conveyor according to claim 4, characterized in that: The first connecting plate (13) is provided with a second through hole (15), and the scraper plate (4) is provided with a third through hole (16) which is connected to the first connecting groove (14).

6. A scraper device for a belt conveyor according to any one of claims 1 to 4, characterized in that: The connecting mechanism (5) comprises a storage groove (17) arranged on one side of the scraper plate (4), a second connecting plate (18) being slidably arranged in the storage groove (17), and a second connecting groove (19) cooperating with the second connecting plate (18) being provided on the other side of the scraper plate (4); wherein the second connecting plate (18) is provided with a fourth through hole (20), and the scraper plate (4) is provided with a fifth through hole (21) connected with the second connecting groove (19) at a position corresponding to the second connecting groove (19).

7. A scraper device for a belt conveyor according to claim 6, characterized in that: The scraper plate (4) is provided with a first slide groove (22) at a position corresponding to the storage groove (17); a first stopper (23) is provided at one end of the first slide groove (22); the second connecting plate (18) is fixedly connected with a first slider (24) matched with the first slide groove (22); and a first spring (25) is provided between the first slider (24) and the first stopper (23).

8. A scraper device for a belt conveyor according to claim 6, characterized in that: A blocking plate (26) for blocking the second connecting groove (19) is slidably connected in the second connecting groove (19); wherein the scraper plate (4) is provided with a second sliding groove (27) at a position corresponding to the second connecting groove (19), a second stopper (28) is provided at one end of the second sliding groove (27), the blocking plate (26) is fixedly connected with a second sliding block (29) matching the second sliding groove (27), and a second spring (30) is provided between the second sliding block (29) and the inner wall of the second sliding groove (27).

Citation Information

Cited By

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