Film coating clamp for plastic lens processing

By designing automated coating fixtures and limiting mechanisms, the problems of frequent manual operations and fragile lenses in the prior art are solved, and efficient and automated lens coating processing are achieved.

CN222684740UActive Publication Date: 2025-03-28JIANGXI SHENGBANG OPTICAL CO LTD

Patent Information

Application Number
CN202421439488.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2025-03-28
Estimated Expiration
2034-06-24

AI Technical Summary

Technical Problem

The existing large-diameter lens coating fixtures require manual rotation of the fixed disk to drive the clamp for clamping, and the coating needs to be carried out on both sides, resulting in frequent manual operations, time-consuming and labor-intensive, and reducing processing efficiency.

Method used

A coating fixture for plastic lens processing is designed, and the servo motor drive fixture is used for automatic clamping and flipping, and the position limiting mechanism ensures that the clamping is stable and does not clamp the lens.

Benefits of technology

Automatic clamping and lens flip are achieved, reducing manual operation, improving processing efficiency, and avoiding lens breakage through the limiting mechanism.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222684740U_ABST
    Figure CN222684740U_ABST
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Abstract

A film coating clamp for plastic lens processing relates to the technical field of lens processing and comprises a base, supporting seats are fixed at the left end and the right end of the base, a supporting unit is mounted in the middle of the base, a mounting seat driving mechanism is mounted on each supporting seat, and a mounting seat is arranged at the end of each mounting seat driving mechanism. A servo motor is installed on the side face of the installation base, a clamp is fixed to an output shaft of the servo motor, the clamp is a rubber clamp, a connecting rod is fixed to the side face of the installation base, scales are evenly arranged on the connecting rod, the connecting rod is connected with the supporting base in a left-right sliding mode, and a limiting mechanism is arranged on the connecting rod. According to the plastic lens fixing device, the trouble that a fixing disc needs to be manually rotated to drive a clamping plate to work is avoided, a plastic lens can be turned over in the fixing process, the trouble that the plastic lens needs to be turned over after being fixed is removed is avoided, time and labor are saved, and therefore the machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lens processing, in particular to a coating fixture for processing plastic lenses. Background Art

[0002] Plastic lenses are widely used in modern life, and coating is a very important step in the preparation of plastic lenses;

[0003] A large-diameter lens coating fixture with authorization announcement number "CN219409890U" is suitable for clamping and fixing lenses of different sizes, and has good applicability. However, when the large-diameter lens coating fixture is used to clamp the lens for coating, the clamping work of the equipment requires manual rotation of the fixed plate to drive the clamp to clamp and limit the lens. The manual operation increases the labor force. At the same time, two-sided coating is required during the coating process. After coating one mirror surface, the lens needs to be flipped over by manpower, which is time-consuming and labor-intensive, thereby reducing the processing efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a coating fixture for processing plastic lenses, which avoids the trouble of manually rotating a fixing plate to drive the clamping plate to operate. The plastic lens can be turned over during the fixing process, avoiding the trouble of releasing the plastic lens from fixing and then turning it over, saving time and labor, thereby improving the processing efficiency and effectively solving the problems in the background technology.

[0005] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:

[0006] A coating fixture for processing plastic lenses, comprising a base, support seats are fixed to the left and right ends of the base, a support unit is installed in the middle of the base, a mounting seat drive mechanism is installed on each support seat, a mounting seat is provided at the end of the mounting seat drive mechanism, a servo motor is installed on the side of the mounting seat, a clamp is fixed on the output shaft of the servo motor, and the clamp is a rubber clamp, a connecting rod is fixed on the side of the mounting seat, scales are evenly arranged on the connecting rod, the connecting rod is connected to the support seat for left and right sliding, a limiting mechanism is provided on the connecting rod, a power switch group is installed on the side of one of the support seats, the power switch group is electrically connected to an external power supply, and the servo motor is electrically connected to the power switch group.

[0007] Furthermore, the support unit includes a first electric push rod and a support platform, the first electric push rod is installed in the middle of the base, the support platform is fixed to the telescopic end of the first electric push rod, and the first electric push rod is electrically connected to the power switch group.

[0008] Furthermore, the mounting seat driving mechanism includes a second electric push rod, a slide groove and a sliding seat. The slide groove is opened on the support seat. There are two slide grooves located on the same support seat. The sliding seat is slidably connected to the slide groove. The second electric push rod is installed at the end of the support seat. The telescopic end of the second electric push rod is fixedly connected to the sliding seat. The second electric push rod is electrically connected to the power switch group.

[0009] Furthermore, the mounting seat driving mechanism also includes a first pin shaft, a connecting rod and a second pin shaft, one end of the connecting rod is rotatably connected to the sliding seat through the first pin shaft, and the other end of the connecting rod is rotatably connected to the mounting seat through the second pin shaft.

[0010] Furthermore, the limiting mechanism includes a limiting block and a locking screw. The limiting block is sleeved on the connecting rod and is slidably connected to the connecting rod. The locking screw is assembled on the limiting block and locks the limiting block on the connecting rod.

[0011] Compared with the prior art, the beneficial effects of the utility model are: the coating fixture for processing plastic lenses has the following advantages:

[0012] 1. It avoids the trouble of manually rotating the fixing plate to drive the clamping plate. The plastic lens can be turned over during the fixing process, avoiding the trouble of releasing the plastic lens and then turning it over, saving time and labor, thereby improving processing efficiency.

[0013] 2. The moving length of the connecting rod toward the position of the plastic lens is limited by the limiting mechanism. At this time, the two clamps will not crush the plastic lens when fixing the plastic lens, thereby avoiding the loss caused by the breakage of the plastic lens. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at point A;

[0016] Figure 3 for Figure 1 Schematic diagram of the enlarged structure at B.

[0017] In the figure: 1 base, 2 support seat, 3 power switch group, 4 support unit, 41 first electric push rod, 42 support platform, 5 mounting seat drive mechanism, 51 second electric push rod, 52 slide groove, 53 sliding seat, 54 first pin shaft, 55 connecting rod, 56 second pin shaft, 6 limit mechanism, 61 limit block, 62 locking screw, 7 servo motor, 8 clamp, 9 mounting seat, 10 connecting rod, 11 scale. DETAILED DESCRIPTION

[0018] The present invention can be explained in detail through the following embodiments. The purpose of disclosing the present invention is to protect all technical improvements within the scope of the present invention.

[0019] See also Figure 1-3 The present embodiment provides a technical solution: a coating fixture for processing plastic lenses, comprising a base 1, support seats 2 are fixed at both ends of the left and right ends of the base 1, a support unit 4 is installed in the middle of the base 1, a mounting seat driving mechanism 5 is installed on each support seat 2, a mounting seat 9 is provided at the end of the mounting seat driving mechanism 5, a servo motor 7 is installed on the side of the mounting seat 9, a clamp 8 is fixed on the output shaft of the servo motor 7, and the clamp 8 is a rubber clamp, a connecting rod 10 is fixed on the side of the mounting seat 9, and scales 11 are evenly arranged on the connecting rod 10, the connecting rod 10 is connected to the support seat 2 for left and right sliding, and a limit mechanism 6 is provided on the connecting rod 10, a power switch group 3 is installed on the side of one of the support seats 2, the power switch group 3 is electrically connected to an external power supply, and the servo motor 7 is electrically connected to the power switch group 3.

[0020] The support unit 4 includes a first electric push rod 41 and a support platform 42. The first electric push rod 41 is installed in the middle of the base 1. The support platform 42 is fixed to the telescopic end of the first electric push rod 41. The first electric push rod 41 is electrically connected to the power switch group 3. The plastic lens is placed on the support platform 42. The telescopic end of the first electric push rod 41 drives the support platform 42 to move up and down, thereby lifting the plastic lens to a position corresponding to the clamp 8, which can send the plastic lens to the corresponding position according to different thicknesses.

[0021] The mounting seat driving mechanism 5 includes a second electric push rod 51, a slide groove 52 and a sliding seat 53. The slide groove 52 is opened on the support seat 2. There are two slide grooves 52 located on the same support seat 2. The sliding seat 53 is slidably connected with the slide groove 52. The second electric push rod 51 is installed at the end of the support seat 2. The telescopic end of the second electric push rod 51 is fixedly connected to the sliding seat 53. The second electric push rod 51 is electrically connected to the power switch group 3. The mounting seat driving mechanism 5 also includes a first pin shaft 54, a connecting rod 55 and a second pin shaft 56. One end of the connecting rod 55 is rotatably connected to the sliding seat 53 through the first pin shaft 54, and the other end of the connecting rod 55 is rotatably connected to the mounting seat 9 through the second pin shaft 56. The telescopic end of the second electric push rod 51 drives the sliding seat 53 to move, and the sliding seat 53 slides along the slide groove 52. The sliding seat 53 drives the mounting seat 9 to move through the connecting rod 55. The mounting seat 9 drives the connecting rod 10 to slide with the support seat 2. During the movement of the mounting seat 9, the connecting rod 55 is connected to the first pin shaft 54 The second electric push rod 51 stops working when the two clamps 8 are close to each other to clamp and fix the plastic lens. In this fixed state, the two clamps 8 can fix the plastic lens stably without causing the plastic lens to break due to excessive clamping force. After coating one mirror surface, the support table 42 returns to its original position driven by the first electric push rod 41, thereby providing space for the flipping of the plastic lens. Then, the output shaft of the servo motor 7 drives the clamp 8 to rotate, thereby flipping the plastic lens. Then, the other mirror surface of the plastic lens can be coated. This avoids the trouble of manually rotating the fixing plate to drive the clamping plate. The plastic lens can be flipped during the fixing process, thereby avoiding the trouble of releasing the plastic lens and flipping it over. This saves time and effort, thereby improving the processing efficiency.

[0022] The limiting mechanism 6 includes a limiting block 61 and a locking screw 62. The limiting block 61 is sleeved on the connecting rod 10 and is slidably connected to the connecting rod 10. The locking screw 62 is assembled on the limiting block 61 and locks the limiting block 61 on the connecting rod 10. The position of the limiting block 61 on the connecting rod 10 is adjusted according to the plastic lenses of different sizes. The limiting block 61 is accurately adjusted by the scale 11 on the connecting rod 10. After the adjustment is completed, the limiting block 61 is locked on the connecting rod 10 by the locking screw 62. At this time, the moving length of the connecting rod 10 to the position of the plastic lens is limited, and the spacing between the two clamps 8 when they are against the plastic lens is designed. At this time, the two clamps 8 will not crush the plastic lens when fixing it, thereby avoiding the loss caused by the breakage of the plastic lens.

[0023] The working principle of the coating fixture for processing plastic lenses provided by the utility model is as follows: the plastic lens is placed on the support platform 42, and the telescopic end of the first electric push rod 41 drives the support platform 42 to perform lifting movement, so as to lift the plastic lens to a position corresponding to the fixture 8, and then the telescopic end of the second electric push rod 51 drives the sliding seat 53 to move, and the sliding seat 53 slides along the slide groove 52, and the sliding seat 53 drives the mounting seat 9 to move through the connecting rod 55, and the mounting seat 9 drives the connecting rod 10 to slide with the support seat 2. During the movement of the mounting seat 9, the connecting rod 55 rotates relative to the sliding seat 53 through the first pin shaft 54, and the connecting rod 55 rotates relative to the mounting seat 9 through the second pin shaft 56, until the limit block 61 contacts the support seat 2, and the second electric push rod 51 stops working. At this time, the two fixtures 8 approach each other to clamp and fix the plastic lens. In this fixed state, the two clamps The fixture 8 can stably fix the plastic lens without causing the plastic lens to break due to excessive clamping force. After coating one mirror surface, the support table 42 returns to its original position driven by the first electric push rod 41, thereby providing space for the flipping of the plastic lens. Then, the output shaft of the servo motor 7 drives the fixture 8 to rotate, thereby flipping the plastic lens. Then, the other mirror surface of the plastic lens can be coated. The position of the limit block 61 on the connecting rod 10 is adjusted according to the plastic lenses of different sizes. The limit block 61 is accurately adjusted by the scale 11 on the connecting rod 10. After the adjustment is completed, the limit block 61 is locked on the connecting rod 10 by the locking screw 62. At this time, the moving length of the connecting rod 10 to the position of the plastic lens is limited, and the distance between the two fixtures 8 when they are against the plastic lens is designed. At this time, the two fixtures 8 will not crush the plastic lens when fixing the plastic lens.

[0024] It is worth noting that the components disclosed in the above embodiments are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods. The power switch group 3 is powered by an external power supply.

[0025] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly limited. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances, for example, the rotational connection can be a rotational connection through a bearing.

[0026] The parts of the present invention that are not described in detail are prior art. Although the present invention is specifically demonstrated and introduced in conjunction with the preferred implementation scheme, there are many methods and ways to implement the technical solution. The above is only a preferred implementation scheme of the present invention. However, technical personnel in the relevant field should understand that various changes can be made to the present invention in form and details without departing from the spirit and scope of the present invention as defined in the attached claims, which are all within the scope of protection of the present invention.

Claims

1. A coating fixture for processing plastic lenses, comprising a base (1), wherein both left and right ends of the base (1) are fixed with support seats (2), characterized in that: A support unit (4) is installed in the middle of the base (1), a mounting seat driving mechanism (5) is installed on each support seat (2), a mounting seat (9) is provided at the end of the mounting seat driving mechanism (5), a servo motor (7) is installed on the side of the mounting seat (9), a clamp (8) is fixed on the output shaft of the servo motor (7), and the clamp (8) is a rubber clamp, a connecting rod (10) is fixed on the side of the mounting seat (9), scales (11) are evenly arranged on the connecting rod (10), the connecting rod (10) is connected to the support seat (2) in a left-right sliding manner, and a limit mechanism (6) is provided on the connecting rod (10), a power switch group (3) is installed on the side of one of the support seats (2), the power switch group (3) is electrically connected to an external power supply, and the servo motor (7) is electrically connected to the power switch group (3).

2. The coating fixture for processing plastic lenses according to claim 1, characterized in that: The support unit (4) comprises a first electric push rod (41) and a support platform (42); the first electric push rod (41) is mounted in the middle of the base (1); the support platform (42) is fixed to the telescopic end of the first electric push rod (41); and the first electric push rod (41) is electrically connected to the power switch group (3).

3. The coating fixture for processing plastic lenses according to claim 1, characterized in that: The mounting seat driving mechanism (5) comprises a second electric push rod (51), a slide groove (52) and a sliding seat (53); the slide groove (52) is provided on the support seat (2); two slide grooves (52) are provided on the same support seat (2); the sliding seat (53) is slidably connected to the slide groove (52); the second electric push rod (51) is mounted on the end of the support seat (2); the telescopic end of the second electric push rod (51) is fixedly connected to the sliding seat (53); and the second electric push rod (51) is electrically connected to the power switch group (3).

4. The coating fixture for processing plastic lenses according to claim 3, characterized in that: The mounting seat driving mechanism (5) further comprises a first pin shaft (54), a connecting rod (55) and a second pin shaft (56); one end of the connecting rod (55) is rotatably connected to the sliding seat (53) via the first pin shaft (54); and the other end of the connecting rod (55) is rotatably connected to the mounting seat (9) via the second pin shaft (56).

5. The coating fixture for processing plastic lenses according to claim 1, characterized in that: The limiting mechanism (6) comprises a limiting block (61) and a locking screw (62); the limiting block (61) is sleeved on the connecting rod (10) and is slidably connected to the connecting rod (10); the locking screw (62) is assembled on the limiting block (61) and locks the limiting block (61) on the connecting rod (10).

Citation Information

Patent Citations

  • Large-diameter lens coating clamp

    CN219409890U

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