High-efficiency steel pipe phosphating device
By designing a high-efficiency phosphating device for steel pipes including processing tanks, bearing plates and rotating shafts, the problems of insufficient contact and cumbersome process in the phosphating treatment of steel pipes are solved, and more efficient phosphating treatment and simplified operational processes are achieved.
Patent Information
- Application Number
- CN202421433534.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the existing steel pipe phosphating treatment methods, the steel pipes are not in contact with the phosphating liquid, resulting in uneven phosphating and cumbersome processing procedures.
A high-efficiency phosphating device for steel pipes is designed, including a processing tank, a load-bearing plate, a groove and a rotating shaft in the box. By rotating the rotating shaft and wear-resistant belt, the steel pipes are rolled on the bearing plate, achieving full contact with the phosphating liquid, and lifting the bearing plate and adjusting the side baffle through the motor and the winding wheel, simplifying operation.
This device makes the contact between the steel pipe and the phosphating liquid more fully, improves the phosphating efficiency, simplifies the operation process, and reduces the complexity of manual operation.
Smart Images

Figure CN222684763U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe post-processing, in particular to a high-efficiency steel pipe phosphating device. Background Art
[0002] Phosphating of steel pipes is a process of forming a phosphate chemical conversion film through chemical and electrochemical reactions, which aims to improve the corrosion resistance, wear resistance and lubricity of steel pipes.
[0003] Phosphating of steel pipes generally requires soaking the steel pipes in phosphating solution. If multiple steel pipes are to be phosphated at one time, the steel pipes are usually stacked in the phosphating tank. This method can easily lead to insufficient phosphating of the steel pipes.
[0004] Application No. CN202123184446.9 discloses a phosphating device for steel pipe production. In the device, the steel pipe is placed in a storage assembly, and the storage assembly is rotated to make the steel pipe fully contact with the phosphating liquid. However, this method requires the staff to first place the steel pipe in the storage assembly, and then transport the storage assembly to the phosphating tank. The process is relatively complicated and therefore needs to be improved. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a high-efficiency steel pipe phosphating device for steel pipes to solve the problems mentioned in the above background technology.
[0006] The utility model provides the following technical solution: a high-efficiency steel pipe phosphating device, comprising a box body, a processing pool is arranged in the box body, a bearing plate is arranged in the processing pool, a through slot is arranged in the bearing plate, two rotating shafts are rotatably connected in the through slot, and the two rotating shafts are connected by a wear-resistant belt;
[0007] It also includes a toggle mechanism for driving the rotating shaft to rotate.
[0008] Preferably, the supporting plate is hinged in the processing pool, the upper side of the box body is connected to a No. 1 motor through a bracket, the No. 1 output shaft in the No. 1 motor is connected to a winding wheel, and the end of the rope in the winding wheel is connected to the right end of the supporting plate.
[0009] Preferably, a left baffle is provided at the left edge of the upper side of the supporting plate.
[0010] Preferably, the shifting mechanism comprises a wheel groove which is provided in the carrying plate and opens downward, a rotating shaft extends into the wheel groove and a first gear is mounted on the rotating shaft;
[0011] A No. 2 motor is mounted on the box body, and a No. 2 gear that can mesh with the No. 1 gear is mounted at the end of a No. 2 output shaft extending from the No. 2 motor.
[0012] Preferably, the upper side surface of the carrying plate is also connected to two side baffles in a forward and backward sliding manner, and also includes an adjustment mechanism for controlling the forward and backward positions of the side baffles.
[0013] Preferably, the adjustment mechanism comprises a threaded shaft mounted on the supporting plate, two sections of opposite threads are machined in the threaded shaft, and the two sections of the threads are respectively connected to the two side baffles.
[0014] Preferably, the lower side of the processing pool is inclined toward the lower right.
[0015] Preferably, a chip collecting groove is provided in the processing pool, and the chip collecting groove is arranged at the bottom of the processing pool, and a drainage hole is provided in the chip collecting groove.
[0016] Preferably, heat pipes are laid in the processing pool.
[0017] The utility model provides a high-efficiency steel pipe phosphating device, which has the following beneficial effects:
[0018] The steel pipe can be laid on the bearing plate for phosphating treatment, and the steel pipe can be rolled on the bearing plate so that the steel pipe can fully contact with the phosphating solution;
[0019] The supporting plate in the utility model can be lifted on one side to facilitate the staff to collect the steel pipes that have been phosphated thereon, and the steel pipes are provided with side baffles that are distributed front and back and can move toward each other, so that the steel pipes on the supporting plate will not be skewed, making it convenient for the staff to collect them. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the appearance of the utility model;
[0021] Figure 2 It is a schematic diagram of the structure in the utility model;
[0022] Figure 3 yes Figure 2 Schematic diagram of the appearance of the middle load-bearing plate.
[0023] In the figure:
[0024] 11. Box body; 12. Processing pool; 13. Loading plate; 14. Through slot; 15. Rotating shaft; 16. Wear-resistant belt; 17. Bracket; 18. Motor No. 1; 19. Winding wheel; 20. Left baffle; 21. Gear No. 1; 22. Motor No. 2; 23. Side baffle; 24. Threaded shaft; 25. Chip collecting groove. DETAILED DESCRIPTION
[0025] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] Reference Figure 1-Figure 3 According to an embodiment of the utility model, a high-efficiency steel pipe phosphating device includes a box body 11, in which a processing pool 12 is arranged. The phosphating of the steel pipe requires that the phosphating liquid in the processing pool 12 is at a certain temperature, so a heat pipe is laid in the processing pool 12.
[0030] In addition, the processing pool 12 is equipped with a supporting plate 13, and the supporting plate 13 is provided with a through groove 14 that passes through from top to bottom. Two rotating shafts 15 are rotatably connected in the through groove 14. The two rotating shafts 15 are connected by a wear-resistant belt 16, and also include a toggle mechanism for driving the rotating shafts 15 to rotate.
[0031] When the steel pipe is phosphating, the steel pipe will be located on the supporting plate 13, and at this time the staff can drive the rotating shaft 15 to rotate through the toggle mechanism and move the wear-resistant belt 16. At this time, the steel pipe located on the supporting plate 13 will move so that it can fully contact the phosphating solution in the processing pool 12, thereby accelerating the phosphating efficiency.
[0032] In the second embodiment of the high-efficiency steel pipe phosphating device, in order to facilitate the removal of the processed steel pipe located on the supporting plate 13, the supporting plate 13 is configured to be hinged in the processing pool 12, and the upper side of the box body 11 is connected to a No. 1 motor 18 through a bracket 17, and the No. 1 output shaft in the No. 1 motor 18 is connected to a winding wheel 19, and the end of the rope in the winding wheel 19 is connected to the right end of the supporting plate 13. When the No. 1 motor 18 is energized, the rope can be tightened through the winding wheel 19, thereby lifting the right end of the supporting plate 13. In order to prevent the steel pipe located on the supporting plate 13 from sliding off the left side of the supporting plate 13 during this process, a left baffle 20 is provided at the left edge of the upper side of the supporting plate 13.
[0033] In this embodiment, the shifting mechanism comprises a wheel groove which is open downwards and is provided in the carrier plate 13, a rotating shaft 15 extends into the wheel groove and a first gear 21 is mounted on the rotating shaft 15;
[0034] The box body 11 is provided with a No. 2 motor 22, and the end of a No. 2 output shaft extending from the No. 2 motor 22 is provided with a No. 2 gear that can mesh with the No. 1 gear;
[0035] When the right end of the supporting plate 13 swings to the lowermost side, the No. 1 gear 21 meshes with the No. 2 gear. At this time, the No. 2 motor 22 can drive the rotating shaft 15 to rotate by driving the No. 2 output shaft, and make the wear-resistant belt 16 move. When the wear-resistant belt 16 moves, it can move the steel pipe located on the supporting plate 13 to make it fully contact with the phosphating solution located in the processing pool 12.
[0036] In order to prevent the steel pipe on the supporting plate 13 from tilting and being difficult to remove, the upper side of the supporting plate 13 is also slidably connected to two side baffles 23 , and also includes an adjustment mechanism for controlling the front and rear positions of the side baffles 23 .
[0037] In this embodiment, the adjustment mechanism includes a threaded shaft 24 installed on the supporting plate 13, and two opposite sections of threads are processed in the threaded shaft 24, and the two sections of threads are respectively connected to the two side baffles 23. The staff can rotate the threaded shaft 24 to adjust the distance between the two side baffles 23 so that the steel pipe located on the supporting plate 13 will not be skewed (so that the steel pipe extends in the left and right directions, which is convenient for the staff to pick up the steel pipe).
[0038] Alternatively, a third motor for driving the side baffles 24 to rotate is disposed on the carrier plate 13 so that the spacing between the side baffles 23 can be electrically adjusted.
[0039] In addition, in order to facilitate the precipitation of the phosphating solution and to increase the service life of the phosphating solution, the lower side of the processing pool 12 is inclined to the lower right, and a chip collecting groove 25 is provided in the processing pool 12. The chip collecting groove 25 is arranged at the bottom of the processing pool 12, and a drainage hole is provided in the chip collecting groove 25.
[0040] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in the field of the present invention are included in the patent scope of the present invention.
Claims
1. A high-efficiency steel pipe phosphating device, comprising a housing (11), characterized in that: A processing pool (12) is provided in the box body (11), a bearing plate (13) is provided in the processing pool (12), a through slot (14) penetrating from top to bottom is provided in the bearing plate (13), two rotating shafts (15) are rotatably connected in the through slot (14), and the two rotating shafts (15) are connected via a wear-resistant belt (16); It also includes a toggle mechanism for driving the rotating shaft (15) to rotate.
2. A high-efficiency steel pipe phosphating device according to claim 1, characterized in that: The bearing plate (13) is hinged in the processing pool (12); the upper side of the box body (11) is connected to a No. 1 motor (18) via a bracket (17); a No. 1 output shaft in the No. 1 motor (18) is connected to a winding wheel (19); and the end of a rope in the winding wheel (19) is connected to the right end of the bearing plate (13).
3. A high-efficiency steel pipe phosphating device according to claim 2, characterized in that: A left baffle (20) is provided at the left edge of the upper side of the carrying plate (13).
4. A high-efficiency steel pipe phosphating device according to claim 1, characterized in that: The shifting mechanism comprises a wheel groove which is provided in the bearing plate (13) and opens downwards, a rotating shaft (15) extends into the wheel groove and a first gear (21) is mounted on the rotating shaft (15); A No. 2 motor (22) is mounted on the housing (11), and a No. 2 gear capable of meshing with the No. 1 gear is mounted at the end of a No. 2 output shaft extending from the No. 2 motor (22).
5. The high-efficiency steel pipe phosphating device according to claim 1, characterized in that: The upper side surface of the bearing plate (13) is also connected to two side baffles (23) in a forward and backward sliding manner, and also includes an adjustment mechanism for controlling the forward and backward positions of the side baffles (23).
6. A high-efficiency steel pipe phosphating device according to claim 5, characterized in that: The adjustment mechanism comprises a threaded shaft (24) mounted on the bearing plate (13), wherein two sections of opposite threads are machined inside the threaded shaft (24), and the two sections of threads are respectively connected to the two side baffles (23).
7. The high-efficiency steel pipe phosphating device according to claim 1, characterized in that: The lower side of the processing pool (12) is inclined downward to the right.
8. A high-efficiency steel pipe phosphating device according to claim 7, characterized in that: A chip collecting groove (25) is provided in the machining pool (12), the chip collecting groove (25) is arranged at the bottom of the machining pool (12), and a drainage hole is provided in the chip collecting groove (25).
9. The high-efficiency steel pipe phosphating device according to claim 1, characterized in that: Heat pipes are laid in the processing pool (12).
Citation Information
Patent Citations
Phosphating device for steel pipe production
CN216550706U