Rock-socketed construction equipment

By designing a rock-embedded construction equipment that allows multiple drilling holes to be performed simultaneously on the rock-embedded platform, the problem of extended drilling time in offshore wind power infrastructure is solved, and the construction efficiency is improved and the construction cycle is shortened.

CN222685471UActive Publication Date: 2025-03-28HUADIAN HEAVY IND CO LTD
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Patent Information

Application Number
CN202420364656.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2025-03-28
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

In offshore wind power infrastructure, multiple drilling holes cannot be dug at the same time on the rock-embedded platform, resulting in too long construction cycle.

Method used

Design a rock-embedded construction equipment, including upper and lower platforms, and support systems, allowing the excavation of multiple drilling holes on a rock-embedded platform at the same time. There are multiple upper rock holes on the upper platform, and multiple lower rock holes on the lower platform, and a drilling rig is set up at each drilling station.

Benefits of technology

By digging multiple drilling holes on a rock-embedded platform at the same time, the construction efficiency of offshore wind power foundation has been significantly improved and the construction cycle has been shortened.

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Abstract

The utility model discloses rock-socketed construction equipment, and relates to the technical field of offshore wind power, the rock-socketed construction equipment comprises a rock-socketed platform, the rock-socketed platform comprises an upper-layer platform, a lower-layer platform and a supporting system, and the supporting system is supported between the upper-layer platform and the lower-layer platform and below the lower-layer platform; a plurality of upper-layer rock-socketed holes are formed in the upper-layer platform, a plurality of lower-layer rock-socketed holes are formed in the lower-layer platform, the upper-layer rock-socketed holes correspond to the lower-layer rock-socketed holes in a one-to-one mode, a drilling station is arranged near each upper-layer rock-socketed hole in the upper-layer platform, and a drilling machine is arranged on each drilling station during construction. By the adoption of the drilling method and device, a plurality of drill holes can be drilled in one rock-socketed platform at the same time, and therefore the construction efficiency of the offshore wind power foundation can be improved, and the construction period of the offshore wind power foundation can be shortened.
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Description

Technical Field

[0001] The present application relates to the field of offshore wind power technology, and in particular to a rock-embedded construction device that can be used to construct an offshore wind power foundation. Background Art

[0002] The seabed cover layer in some sea areas is shallow and belongs to rock accumulation seabed. When constructing wind power foundations in such sea areas, rock embedded construction is required, that is, drilling and pile sinking operations are required to stabilize piles.

[0003] Rock-embedded construction needs to be carried out on a rock-embedded platform, that is, before carrying out the rock-embedded construction, it is necessary to first build a rock-embedded platform at the target location, and then carry out drilling and pile sinking operations on the rock-embedded platform. However, currently only one borehole can be drilled on a rock-embedded platform at the same time, and it is impossible to drill multiple boreholes on a rock-embedded platform at the same time. The construction of an offshore wind power foundation requires the drilling of multiple boreholes, which results in a long construction period for each offshore wind power foundation.

[0004] In view of this, how to shorten the construction period of offshore wind power foundations is a technical problem that needs to be solved by technical personnel in this field. Utility Model Content

[0005] In order to solve the above technical problems, the present application provides a rock-embedded construction equipment, which includes a rock-embedded platform, and the rock-embedded platform includes an upper platform, a lower platform and a support system. The support system is supported between the upper platform and the lower platform and below the lower platform. The upper platform is provided with a plurality of upper rock-embedded holes, and the lower platform is provided with a plurality of lower rock-embedded holes. The upper rock-embedded holes and the lower rock-embedded holes are arranged in one-to-one correspondence. A drilling station is respectively provided near each of the upper rock-embedded holes on the upper platform. During construction, a drilling rig is arranged on the drilling station.

[0006] An implementation manner of rock-embedded construction equipment, the support system includes multiple columns and an integral anti-sinking seat, the upper ends of the columns are connected to the upper platform and the lower platform, and the integral anti-sinking seat is simultaneously connected to the lower end of each of the columns.

[0007] An implementation mode of rock-embedded construction equipment, the integral anti-sinking seat includes an anti-sinking grid and an anti-sinking plate laid on the anti-sinking grid, the anti-sinking grid includes a plurality of longitudinal anti-sinking main beams and a plurality of transverse anti-sinking main beams, each of the longitudinal anti-sinking main beams and each of the transverse anti-sinking main beams are cross-arranged to enclose an anti-sinking main frame, and the lower end of the column is connected to the intersection of the longitudinal anti-sinking main beam and the transverse anti-sinking main beam.

[0008] An implementation manner of rock-embedded construction equipment, the upper platform and the lower platform both include a platform grid and a platform plate laid on the platform grid, the platform grid includes a plurality of longitudinal platform main beams and a plurality of transverse platform main beams, each of the longitudinal platform main beams and each of the transverse platform main beams are cross-arranged to enclose a platform main frame, and the upper ends of the columns are connected to the intersections of the longitudinal platform main beams and the transverse platform main beams.

[0009] In one implementation of the rock-embedded construction equipment, the upper rock-embedded holes and the lower rock-embedded holes are both located outside the inner area of ​​the platform main frame of the corresponding layer, and the inner area of ​​the platform frame of the upper platform is used as a hoisting station. During construction, hoisting facilities are set on the hoisting station.

[0010] In one implementation mode of rock-embedded construction equipment, the anti-sinking grid further comprises a plurality of anti-sinking auxiliary beams, the cross-sectional area of ​​the anti-sinking auxiliary beams being smaller than the cross-sectional area of ​​the anti-sinking main beams; the platform grid further comprises a plurality of platform auxiliary beams, the cross-sectional area of ​​the platform auxiliary beams being smaller than the cross-sectional area of ​​the platform main beams.

[0011] In one embodiment of rock-embedded construction equipment, the support system includes a first auxiliary support rod and a second auxiliary support rod, the first auxiliary support rod is located between the upper platform and the lower platform, and the second auxiliary support rod is located between the lower platform and the integral anti-sinking seat.

[0012] In one implementation of the rock-embedded construction equipment, the area of ​​the lower platform is smaller than the area of ​​the upper platform.

[0013] In one implementation manner of the rock-embedded construction equipment, the rock-embedded construction equipment further comprises a hydraulic cylinder, and a plurality of the hydraulic cylinders are arranged around each of the upper rock-embedded holes and each of the lower rock-embedded holes.

[0014] An implementation manner of rock-embedded construction equipment includes a floating crane, and the floating crane is used to transfer the rock-embedded platform and the structure on the rock-embedded platform as a whole.

[0015] Since the upper platform of the rock-embedded platform in the present application is provided with a plurality of upper rock-embedded holes, and the lower platform is provided with a plurality of lower rock-embedded holes, the upper rock-embedded holes and the lower rock-embedded holes are arranged in one-to-one correspondence, and a drilling station is respectively provided near each upper rock-embedded hole on the upper platform, during construction, a casing can be sunk through each rock-embedded hole respectively, and a drilling rig can be set at each drilling station, and different drilling rigs can perform drilling operations in the corresponding casings at the same time, so that multiple boreholes can be drilled simultaneously on a rock-embedded platform, thereby improving the construction efficiency of the offshore wind power foundation and shortening the construction period of the offshore wind power foundation.

[0016] Moreover, in the present application, the rock-embedded platform is provided with an upper platform and a lower platform, and there are support systems between the upper platform and the lower platform and below the lower platform, so the load-bearing requirements of setting up a drilling rig at each drilling station can be met. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A three-dimensional diagram of an embodiment of a rock-embedded platform of a rock-embedded construction equipment provided in the present application;

[0018] Figure 2 for Figure 1 Side view of

[0019] Figure 3 for Figure 1 A top view of the middle and upper platforms;

[0020] Figure 4 This is a top view layout of the upper platform;

[0021] Figure 5 for Figure 2 A top view of the middle and lower platforms;

[0022] Figure 6 for Figure 2 A top view of the middle anti-sinking platform;

[0023] Figure 7 A diagram showing the process of a floating crane of the rock-embedded construction equipment provided for this application implanting a prefabricated steel pile into a drilled hole through a rock-embedded hole on a rock-embedded platform;

[0024] Figure 8 A process diagram of the floating crane of the rock-embedded construction equipment provided in this application performing an overall transfer of the rock-embedded platform and the facilities on the rock-embedded platform.

[0025] The following are the descriptions of the reference numerals:

[0026] 1 rock-embedded platform, 11 upper platform, 111 upper rock-embedded hole, 12 lower platform, 121 lower rock-embedded hole, 122 protruding area, 123 recessed area, A platform grid, A1 longitudinal platform main beam, A2 transverse platform main beam, A3 platform auxiliary beam, B platform plate, C drilling station, D lifting station, 13 support system, 131 column, 132 integral anti-sinking seat, E anti-sinking grid, E1 longitudinal anti-sinking main beam, E2 transverse anti-sinking main beam, E3 anti-sinking auxiliary beam, F anti-sinking plate, G inner concave notch, H center through hole, 133 first auxiliary support rod, 134 second auxiliary support rod, 14 hydraulic cylinder;

[0027] 2 floating cranes, 3 casings, 4 precast piles. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the present application, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0029] like Figure 1 As shown, the rock-embedded construction equipment provided by the present application includes a rock-embedded platform 1, which includes an upper platform 11, a lower platform 12 and a support system 13. The upper platform 11 and the lower platform 12 are spaced a certain distance apart, for example, 5 meters apart.

[0030] The support system 13 is supported between the upper platform 11 and the lower platform 12 and below the lower platform 12. The upper platform 11 is provided with a plurality of upper rock-embedded holes 111, and the lower platform 12 is provided with a plurality of lower rock-embedded holes 121. The upper rock-embedded holes 111 and the lower rock-embedded holes 121 are arranged one by one. In the figure, three upper rock-embedded holes 111 and three lower rock-embedded holes 121 are provided, and the three upper rock-embedded holes 111 and the three lower rock-embedded holes 121 are arranged in a triangle, respectively, and of course not limited to three.

[0031] A drilling station C is provided near each upper rock-embedded hole 111 on the upper platform 11. During construction, a drilling rig is provided on the drilling station C. Figure 3 and Figure 4 understand.

[0032] Since the upper platform 11 of the rock-embedded platform 1 in the present application is provided with a plurality of upper rock-embedded holes 111, and the lower platform 12 is provided with a plurality of lower rock-embedded holes 121, the upper rock-embedded holes 111 and the lower rock-embedded holes 121 are arranged one by one, and a drilling station C is provided near each upper rock-embedded hole 111 on the upper platform 11, so during construction, the casing 3 can be sunk through each group of rock-embedded holes (see Figure 7 ), and a drilling rig is set at each drilling station C, and different drilling rigs perform drilling operations in the corresponding casing 3 at the same time, so that multiple boreholes can be drilled simultaneously on a rock-embedded platform 1, thereby improving the construction efficiency of the offshore wind power foundation and shortening the construction period of the offshore wind power foundation.

[0033] Moreover, in the present application, the rock-embedded platform 1 is provided with an upper platform 11 and a lower platform 12, and there is a support system 13 between the upper platform 11 and the lower platform 12 and below the lower platform 12, so the load-bearing requirements of setting up a drilling rig at each drilling station C can be met.

[0034] More specifically, after the drilling and cleaning of the borehole, the prefabricated pile 4 (see Figure 7) is implanted into the borehole, and then the bottom sealing concrete is poured, and then the outer wall of the precast pile 4 is backfilled with grout, and then the concrete is poured inside the precast pile 4, and finally the casing 3 is cut, and then the rock-embedded platform 1 can be moved to the next target position as needed.

[0035] In one embodiment, Figure 1 As shown, the support system 13 includes a plurality of columns 131. In the figure, the support system 13 is provided with four columns 131, and the four columns 131 are arranged in a rectangular shape, but are of course not limited to four. The upper ends of the columns 131 are connected to the upper platform 11 and the lower platform 12. The support system 13 also includes an integral anti-sinking seat 132, which is an integral structure, and the integral anti-sinking seat 132 is connected to the lower end of each column 131 at the same time. After the rock-embedded platform 1 is erected, the integral anti-sinking seat 132 contacts the seabed soil, so that the weight of the rock-embedded platform 1 itself is evenly pressed on the seabed, so that the stability is better, and the rock-embedded platform 1 and the structure on the rock-embedded platform 1 can be transferred as a whole.

[0036] In one embodiment, the rock-embedded construction equipment includes a floating crane 2 (see Figure 8 ), the floating crane 2 is used to transfer the rock-embedded platform 1 and the structure on the rock-embedded platform 1 as a whole. During the transfer, the structure on the rock-embedded platform 1 is reinforced without barging the structure on the rock-embedded platform 1 to the barge. Therefore, the construction efficiency of the offshore wind power foundation can be further improved and the construction period of the offshore wind power foundation can be shortened. More specifically, Figure 7 As shown, when the prefabricated piles 4 and the casing 3 are implanted, the prefabricated piles 4 and the casing 3 can also be hoisted by the floating crane 2 .

[0037] In one embodiment, Figure 1 As shown, the integrated anti-sinking seat 132 includes an anti-sinking grid frame E and an anti-sinking plate F laid on the anti-sinking grid frame E. Figure 6 As shown, the anti-sinking grid E includes a plurality of longitudinal anti-sinking main beams E1 and a plurality of transverse anti-sinking main beams E2, each longitudinal anti-sinking main beam E1 and each transverse anti-sinking main beam E2 are arranged crosswise to enclose an anti-sinking main frame. In the figure, there are two longitudinal anti-sinking main beams E1 and two transverse anti-sinking main beams E2, but it is not limited to two. The lower end of the column 131 is connected to the intersection of the longitudinal anti-sinking main beam E1 and the transverse anti-sinking main beam E2, and the longitudinal anti-sinking main beam E1 and the transverse anti-sinking main beam E2 share the vertical load transmitted by the column 131, so that the stability of the entire rock-embedded platform 1 is better.

[0038] In one embodiment, Figure 6As shown, the anti-sinking grid E also includes a plurality of anti-sinking auxiliary beams E3, and the cross-sectional area of ​​the anti-sinking auxiliary beams E3 is smaller than the cross-sectional area of ​​the anti-sinking main beam. In the figure, the anti-sinking auxiliary beams E3 are densely distributed on the anti-sinking main frame in the longitudinal and transverse directions, so that the anti-sinking grid E has a grid structure. This arrangement can further improve the bearing capacity of the integral anti-sinking seat 132.

[0039] In one embodiment, Figure 6 As shown, the integral anti-sinking seat 132 has an inner concave notch G at its edge and a central through hole H at its center, so that when the rock-embedded platform 1 is transferred, the integral anti-sinking seat 132 can be easily pulled up from the seabed under the action of the lifting force.

[0040] In one embodiment, Figure 3 and Figure 5 As shown, the upper platform 11 and the lower platform 12 both include a platform grid A and a platform plate B laid on the platform grid A. The platform grid A includes a plurality of longitudinal platform main beams A1 (two in the figure, but not limited to two) and a plurality of transverse platform main beams (two in the figure, but not limited to two). Each longitudinal platform main beam A1 and each transverse platform main beam A2 are arranged crosswise to enclose a platform main frame. The upper end of the column 131 is connected to the intersection of the longitudinal platform main beam A1 and the transverse platform main beam A2. The vertical load transmitted from the column 131 is shared by the longitudinal platform main beam A1 and the transverse platform main beam A2, so that the stability of the entire rock-embedded platform 1 is better.

[0041] In one embodiment, Figure 3 As shown, the inner area of ​​the platform frame of the upper platform 11 is used as a hoisting station D. During construction, a hoisting facility ( Figure 4 The lifting facility is a crane. Figure 3 and Figure 5 As shown, the upper rock-embedded holes 111 and the lower rock-embedded holes 121 are both located outside the inner area of ​​the platform main frame of the corresponding layer, so that the inner area of ​​the platform main frame has a higher bearing capacity and can stably bear heavier lifting facilities.

[0042] In one embodiment, Figure 3 As shown, the platform grid A also includes a plurality of platform auxiliary beams A3, and the cross-sectional area of ​​the platform auxiliary beams A3 is smaller than the cross-sectional area of ​​the platform main beam. In the figure, the platform auxiliary beams A3 are densely distributed on the platform main frame in the longitudinal and transverse directions, so that the platform grid A presents a grid structure, which can further improve the bearing capacity of the integral platform.

[0043] In one embodiment, the area of ​​the lower platform 12 is smaller than the area of ​​the upper platform 11, for example Figure 5In the figure, two convex areas 122 and two concave areas 123 are respectively arranged on the lateral sides of the lower platform 12, and a lower rock-embedded hole 121 is respectively arranged on the two convex areas 122. The two concave areas 123 make the area of ​​the lower platform 12 smaller than the area of ​​the upper platform 11. In this way, the space requirement of the upper platform 11 can be guaranteed, and the overall weight of the rock-embedded platform 1 can be guaranteed to be relatively light.

[0044] In one embodiment, Figure 1 As shown, the support system 13 includes a first auxiliary support rod 133 and a second auxiliary support rod 134. The first auxiliary support rod 133 is located between the upper platform 11 and the lower platform 12. More specifically, the first auxiliary support rod 133 can be arranged obliquely or vertically. The second auxiliary support rod 134 is located between the lower platform 12 and the integral anti-sinking seat 132. More specifically, the second auxiliary support rod 134 can be arranged horizontally, obliquely or vertically, and the second auxiliary support rod 134 can be connected between the columns 131, between the columns 131 and the lower platform 12, or between the columns 131 and the integral anti-sinking seat 132.

[0045] In one embodiment, Figure 3 and Figure 5 As shown, the rock-embedded construction equipment also includes a hydraulic cylinder 14, and a plurality of hydraulic cylinders 14 are arranged around each upper rock-embedded hole 111 and each lower rock-embedded hole 121. In the figure, four hydraulic cylinders 14 are arranged around each upper rock-embedded hole 111 and each lower rock-embedded hole 121. With this design, when the casing 3 is sunk through the upper rock-embedded hole 111 and the lower rock-embedded hole 121, the verticality of the casing 3 can be guaranteed under the supporting action of the hydraulic cylinder 14, and the verticality of the casing 3 can be controlled within 1‰.

[0046] The above specific examples are used to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the core idea of ​​the present application. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present application, several improvements and modifications can be made to the present application, and these improvements and modifications also fall within the scope of protection of the claims of the present application.

Claims

1. A rock-embedded construction equipment, characterized in that: The rock-embedded construction equipment comprises a rock-embedded platform (1), the rock-embedded platform (1) comprising an upper platform (11), a lower platform (12) and a support system (13), the support system (13) being supported between the upper platform (11) and the lower platform (12) and below the lower platform (12), the upper platform (11) being provided with a plurality of upper rock-embedded holes (111), the lower platform (12) being provided with a plurality of lower rock-embedded holes (121), the upper rock-embedded holes (111) and the lower rock-embedded holes (121) being arranged in one-to-one correspondence, a drilling station (C) being respectively arranged near each of the upper rock-embedded holes (111) on the upper platform (11), and during construction, a drilling rig is arranged on the drilling station (C).

2. The rock-embedded construction equipment according to claim 1, characterized in that: The support system (13) comprises a plurality of columns (131) and an integral anti-sinking seat (132), wherein the upper ends of the columns (131) are connected to the upper platform (11) and the lower platform (12), and the integral anti-sinking seat (132) is simultaneously connected to the lower end of each of the columns (131).

3. The rock-embedded construction equipment according to claim 2, characterized in that: The integral anti-sinking seat (132) comprises an anti-sinking grid (E) and an anti-sinking plate (F) laid on the anti-sinking grid (E); the anti-sinking grid (E) comprises a plurality of longitudinal anti-sinking main beams (E1) and a plurality of transverse anti-sinking main beams (E2); each of the longitudinal anti-sinking main beams (E1) and each of the transverse anti-sinking main beams (E2) are arranged crosswise to enclose an anti-sinking main frame; the lower end of the column (131) is connected to the intersection of the longitudinal anti-sinking main beam (E1) and the transverse anti-sinking main beam (E2).

4. The rock-embedded construction equipment according to claim 3, characterized in that: The upper platform (11) and the lower platform (12) both comprise a platform grid (A) and a platform plate (B) laid on the platform grid (A); the platform grid (A) comprises a plurality of longitudinal platform main beams (A1) and a plurality of transverse platform main beams (A2); each longitudinal platform main beam (A1) and each transverse platform main beam (A2) are arranged crosswise to enclose a platform main frame; the upper end of the column (131) is connected to the intersection of the longitudinal platform main beam (A1) and the transverse platform main beam (A2).

5. The rock-embedded construction equipment according to claim 4, characterized in that: The upper rock-embedded holes (111) and the lower rock-embedded holes (121) are both located outside the inner area of ​​the platform main frame of the corresponding layer, and the inner area of ​​the platform main frame of the upper platform (11) serves as a hoisting station (D). During construction, hoisting facilities are arranged on the hoisting station (D).

6. The rock-embedded construction equipment according to claim 4, characterized in that: The anti-sinking grid (E) also includes a plurality of anti-sinking auxiliary beams (E3), and the cross-sectional area of ​​the anti-sinking auxiliary beams (E3) is smaller than the cross-sectional area of ​​the anti-sinking main beams; the platform grid (A) also includes a plurality of platform auxiliary beams (A3), and the cross-sectional area of ​​the platform auxiliary beams (A3) is smaller than the cross-sectional area of ​​the platform main beams.

7. The rock-embedded construction equipment according to any one of claims 2 to 6, characterized in that: The support system (13) comprises a first auxiliary support rod (133) and a second auxiliary support rod (134), wherein the first auxiliary support rod (133) is located between the upper platform (11) and the lower platform (12), and the second auxiliary support rod (134) is located between the lower platform (12) and the integral anti-sinking seat (132).

8. The rock-embedded construction equipment according to any one of claims 1 to 6, characterized in that: The area of ​​the lower platform (12) is smaller than the area of ​​the upper platform (11).

9. The rock-embedded construction equipment according to any one of claims 1 to 6, characterized in that: The rock-embedded construction equipment further comprises a hydraulic cylinder (14), and a plurality of the hydraulic cylinders (14) are arranged around each of the upper rock-embedded holes (111) and each of the lower rock-embedded holes (121).

10. The rock-embedded construction equipment according to any one of claims 1 to 6, characterized in that: The rock-embedded construction equipment comprises a floating crane (2), and the floating crane (2) is used to transfer the rock-embedded platform (1) and the structure on the rock-embedded platform (1) as a whole.