Novel lifting row type vibrator
By using hydraulic rods to adjust the vibration depth and the electric guide rails to clean the surface of the vibrator, the problem of easy attachment of concrete by the vibrator is solved, and the vibration efficiency and sustainability of the vibrator are improved.
Patent Information
- Application Number
- CN202421241328.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-03
AI Technical Summary
The existing row concrete vibrator is prone to adhere to concrete when used, which affects the vibration efficiency and causes uneven outer wall of the vibrator, affecting subsequent use.
A new type of lifting and row vibrating machine is designed, using hydraulic rods to adjust the vibration depth, and the surface of the vibrating rod is cleaned through electric guide rails and cleaning boards to prevent the concrete from drying and adhering.
The vibration depth is adjusted by the hydraulic rod, which improves the vibration efficiency; the surface of the vibration rod is cleaned by cleaning the components to maintain the flatness and sustainable use of the vibration rod.
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Figure CN222686167U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building construction auxiliary equipment, in particular to a novel lifting row type vibrator. Background Art
[0002] The concrete vibrator produces directional vibration through a high-speed rotating eccentric shaft, which gradually discharges the air inside the concrete. During the continuous vibration process, the concrete gradually takes shape and discharges excess moisture, thereby achieving the effect of reinforcing the concrete. Existing row-type concrete vibrators are mostly composed of a bracket and multiple vibrating rods. In order to ensure that the vibrating rods can vibrate normally, the vibrating rods and the brackets are not fixed. The vibrating rods are inserted into the concrete only by vibration and their own gravity. At this time, the lifting speed of the bracket needs to be controlled, which affects the vibration efficiency. At the same time, concrete is easily attached to the vibrating rod. After the concrete dries, it affects the flatness of the outer wall of the vibrating rod, which in turn affects the subsequent use of the vibrating rod. Utility Model Content
[0003] In order to solve the technical problem that the existing new lifting row type vibrator is easy to adhere to concrete during use and thus affects the vibrating work, the utility model provides a new lifting row type vibrator.
[0004] The utility model is implemented as follows: a novel lifting row vibrator comprises: a base; a hydraulic rod installed on the base for adjusting the vibration depth; a limit plate fixed on the output rod of the hydraulic rod; a vibrating rod body arranged on the limit plate for vibrating concrete slurry; a rotating shaft arranged on the top of the limit plate, a clamping ring for clamping the vibrating rod body installed on the rotating shaft; and a cleaning component arranged on the base, the cleaning component being used to clean the concrete on the surface of the vibrating rod body.
[0005] Preferably, the cleaning component includes two electric guide rails installed at the bottom of the base, and two movable parts are provided on the two electric guide rails, and the multiple movable parts can move in directions away from each other; connecting rods installed on the multiple movable parts; cleaning plates are arranged on both sides of the limit plate and fixedly connected to the multiple connecting rods respectively, and the sides where the two cleaning plates are close to each other are provided with bayonet sockets; a monitoring and control component fixed on the two cleaning plates to assist in stabilizing the distance between the two cleaning plates.
[0006] Preferably, the monitoring and control component includes a fixed plate installed at the bottom of the two cleaning plates, and springs are fixed on the side where the multiple fixed plates are close to each other; a mounting plate installed on the side where the multiple springs are close to each other, and pressure sensors are provided on any two mounting plates; and a rubber protective cover mounted on the outside of the two pressure sensors, and the two rubber protective covers can respectively contact the other two mounting plates.
[0007] Preferably, a support frame is installed at the bottom of the base, a plurality of moving wheels are rotatably installed on the support frame, two motors are fixedly installed on the support frame, and the output shafts of the two motors are respectively fixedly connected to any two of the moving wheels.
[0008] Preferably, a battery is provided on the top of the base, a heat-insulating sleeve is provided on the outer fixing sleeve of the battery, a plurality of heat dissipation holes are provided on the heat-insulating sleeve, and a solar panel is provided on the top of the heat-insulating sleeve.
[0009] Preferably, each of the plurality of bayonet holes is provided with a silicone pad, and each of the silicone pads can respectively contact the outer walls of each of the plurality of vibrating rod bodies, and each of the plurality of silicone pads is provided with an empty chamber, and each of the plurality of empty chambers is filled with clean water.
[0010] Preferably, the plurality of movable wheels are all fixedly covered with anti-slip covers, the two motors are each covered with a waterproof shell, and the two waterproof shells are both made of metal.
[0011] Preferably, the plurality of clamps are all C-shaped, the plurality of outer fixing sleeves of the clamps are provided with sponge sleeves, the plurality of sponge sleeves are in contact with the plurality of vibrating rod bodies, and the plurality of springs are provided with limiting telescopic rods.
[0012] Compared with the related art, the new lifting row vibrator provided by the utility model has the following beneficial effects:
[0013] The device can adjust the height of the vibrating rod body by setting a hydraulic rod, so as to control the vibration depth. The surface of the vibrating rod body can be cleaned by setting an electric guide rail and a cleaning plate to prevent concrete from drying on the vibrating rod body, resulting in an uneven surface of the vibrating rod body and affecting the next vibration work. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the main cross-sectional structure of a new type of lifting row vibrator provided by the utility model;
[0015] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0016] Figure 3 for Figure 1 An enlarged schematic diagram of the structure of part B shown in FIG.
[0017] Figure 4 It is a side view structural diagram of the monitoring and control component in the utility model;
[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the cleaning plate in the utility model.
[0019] Figure numerals: 1. base; 2. hydraulic rod; 3. limit plate; 4. vibrator body; 5. rotating shaft; 6. clamping ring; 7. electric guide rail; 8. connecting rod; 9. cleaning plate; 10. silicone pad; 11. fixing plate; 12. spring; 13. mounting plate; 14. pressure sensor; 15. limit telescopic rod; 16. battery; 17. support frame; 18. moving wheel; 19. motor. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by technicians in the technical field of this application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit this application; the terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The utility model embodiment provides a new type of lifting row vibrator, such as Figure 1-5 As shown, the new lifting row vibrator includes: a base 1; a hydraulic rod 2 installed on the base 1 for adjusting the vibration depth; a limit plate 3 fixed on the output rod of the hydraulic rod 2; a vibrating rod body 4 arranged on the limit plate 3 for vibrating concrete slurry; a rotating shaft 5 arranged on the top of the limit plate 3, and a clamping ring 6 for clamping the vibrating rod body 4 is installed on the rotating shaft 5; a cleaning component arranged on the base 1, and the cleaning component is used to clean the concrete on the surface of the vibrating rod body 4.
[0023] It should be noted that the existing row-type concrete vibrators are mostly composed of a bracket and multiple vibrating rods. In order to ensure that the vibrating rods can vibrate normally, the vibrating rods and the brackets are not fixed, and the vibrating rods are inserted into the concrete only by vibration and their own gravity. At this time, it is necessary to control the lifting speed of the bracket. When the bracket descends too fast, the vibrating rod may not be inserted into the concrete in time or even detach from the bracket, thereby affecting the vibration efficiency. At the same time, concrete is easily attached to the vibrating rod, which affects the flatness of the outer wall of the vibrating rod after the concrete dries, thereby affecting the subsequent use of the vibrating rod.
[0024] In the present device, when vibrating concrete, the vibrating rod body 4 and the hydraulic rod 2 are turned on, the output rod of the hydraulic rod 2 is extended to insert the vibrating vibrating rod body 4 into the concrete, and the gas in the concrete is emptied by vibration, making the concrete smoother. When installing the vibrating rod body 4, the vibrating rod body 4 is passed through the limit plate 3 and then the rotating shaft 5 is rotated. At this time, the clamping ring 6 is clamped on the vibrating rod body 4 to effectively prevent the vibrating rod body 4 from falling off easily when the limit plate 3 descends.
[0025] In a further preferred embodiment of the utility model, the cleaning component includes two electric guide rails 7 installed at the bottom of the base 1, and two moving parts are provided on the two electric guide rails 7, and the multiple moving parts can move in directions away from each other; a connecting rod 8 installed on the multiple moving parts; a cleaning plate 9 arranged on both sides of the limit plate 3 and fixedly connected to the multiple connecting rods 8 respectively, and a bayonet is provided on the side where the two cleaning plates 9 are close to each other; a monitoring and control component fixed on the two cleaning plates 9 for assisting in stabilizing the distance between the two cleaning plates 9.
[0026] In this embodiment, when the vibrating rod body 4 needs to be lifted after the vibration is completed, the electric guide rail 7 is turned on to make the multiple moving parts approach each other, so that the two cleaning plates 9 can be approached to each other. At this time, the bayonet sleeve is arranged outside the vibrating rod body 4. When the vibrating rod body 4 rises, the cleaning plate 9 can scrape off the concrete attached to the surface of the vibrating rod body 4.
[0027] In a further preferred embodiment of the utility model, the monitoring and control component includes a fixed plate 11 installed at the bottom of the two cleaning plates 9, and a spring 12 is fixed on the side where the multiple fixed plates 11 are close to each other; a mounting plate 13 installed on the side where the multiple springs 12 are close to each other, and a pressure sensor 14 is provided on any two of the mounting plates 13; and a rubber protective cover mounted on the outside of the two pressure sensors 14, and the two rubber protective covers can respectively contact the other two mounting plates 13.
[0028] In this embodiment, when the two cleaning plates 9 approach each other, the multiple fixing plates 11 will also approach each other. The mounting plate 13 contacts the pressure sensor 14 to send a stop signal to the electric guide rail 7 to prevent the electric guide rail 7 from continuing to operate after the two cleaning plates 9 contact each other, thereby causing damage to the electric guide rail 7. The spring 12 can provide sufficient reaction time for closing the electric guide rail 7.
[0029] In a further preferred embodiment of the utility model, a support frame 17 is installed at the bottom of the base 1, and a plurality of movable wheels 18 are rotatably installed on the support frame 17. Two motors 19 are fixedly installed on the support frame 17, and the output shafts of the two motors 19 are fixedly connected to any two of the movable wheels 18 respectively.
[0030] In this embodiment, when it is necessary to vibrate the concrete in different areas, the motor 19 is turned on, and the motor 19 drives the moving wheel 18 to rotate to drive the device to move. The base 1 is supported by the support frame 17 to provide sufficient storage space for the vibrating rod body 4 to prevent the vibrating rod body 4 from remaining in contact with the ground, making it difficult for the device to move normally.
[0031] In a further preferred embodiment of the utility model, a battery 16 is provided on the top of the base 1, an outer fixed sleeve of the battery 16 is provided with a heat insulating sleeve, a plurality of heat dissipation holes are provided on the heat insulating sleeve, and a solar panel is provided on the top of the heat insulating sleeve.
[0032] In this embodiment, the battery 16 can provide power for the operation of electrical components, which can increase the flexibility of the device compared to using a fixed power supply. The heat insulation sleeve can reduce the impact of the external temperature on the battery 16, and the solar energy can be converted into electrical energy for storage through the solar panel.
[0033] In a further preferred embodiment of the utility model, a plurality of the bayonet holes are provided with a silicone pad 10, and the plurality of the silicone pads 10 can respectively contact the outer walls of the plurality of the vibrating rod bodies 4, and the plurality of the silicone pads 10 are provided with an empty chamber, and the plurality of the empty chambers are filled with clean water.
[0034] In this embodiment, scraping the concrete placed on the surface of the vibrating rod body 4 with the silicone pad 10 can reduce the influence of the cleaning plate 9 on the vibrating vibrating rod body 4 and reduce noise. The softness of the silicone pad 10 can be increased by using an empty chamber and clean water to ensure that the vibrating rod body 4 can vibrate normally.
[0035] In a further preferred embodiment of the utility model, the plurality of moving wheels 18 are all fixedly covered with anti-slip covers, and the two motors 19 are both covered with waterproof shells, and the two waterproof shells are made of metal.
[0036] In this embodiment, the anti-slip cover can increase the friction between the moving wheel 18 and the ground, effectively preventing the moving wheel 18 from slipping easily. The waterproof shell can protect the motor 19, reducing the difficulty of cleaning the device. The metal material has good thermal conductivity.
[0037] In a further preferred embodiment of the utility model, the plurality of said clamping rings 6 are all C-shaped, the outer fixing sleeves of the plurality of said clamping rings 6 are provided with sponge sleeves, the plurality of said sponge sleeves are in contact with the plurality of said vibrating rod bodies 4, and the plurality of said springs 12 are provided with limiting telescopic rods 15.
[0038] In this embodiment, the C-shaped clamping ring 6 is easier to install and disassemble. The sponge sleeve can stabilize the vibrating rod body 4 while providing sufficient space for the vibration of the vibrating rod body 4. The limiting telescopic rod 15 can prevent the spring 12 from being damaged by a large deformation after being compressed.
[0039] To sum up, the device is highly flexible and easy to move. It can ensure the vibration of the vibrating rod while making the vibrating rod relatively stable, increase the controllability of the vibrating rod's rise and fall, ensure the vibration efficiency, and at the same time can perform self-cleaning after a single vibration is completed to prevent concrete from adhering to the vibrating rod and affecting the next vibration work.
[0040] Compared with the related art, the present device can adjust the height of the vibrating rod body 4 by setting the hydraulic rod 2, so as to control the vibration depth. The surface of the vibrating rod body 4 can be cleaned by setting the electric guide rail 7 and the cleaning plate 9 to prevent the concrete from drying on the vibrating rod body 4, resulting in an uneven surface of the vibrating rod body 4 that affects the next vibration work.
[0041] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0042] In the several embodiments provided in the present application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only schematic, such as the division of the above-mentioned units, which is only a logical function division. There may be other division methods in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or communication connection shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunication or other forms.
[0043] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A new type of lifting row vibrator, characterized in that: include: Base; A hydraulic rod mounted on the base for adjusting the vibration depth; A limit plate fixed on the output rod of the hydraulic rod; A vibrating rod body disposed on the limiting plate for vibrating the concrete slurry; A rotating shaft is arranged on the top of the limiting plate, and a clamping ring for clamping the vibrating rod body is installed on the rotating shaft; A cleaning component is arranged on the base, and the cleaning component is used for cleaning the concrete on the surface of the vibrating rod body.
2. The novel lifting row vibrator as claimed in claim 1 is characterized in that: The cleaning component comprises: Two electric guide rails are installed at the bottom of the base, and two moving parts are arranged on the two electric guide rails, and the multiple moving parts can move in directions away from each other; A connecting rod mounted on the plurality of moving members; Cleaning plates are arranged on both sides of the limiting plate and are respectively fixedly connected to the plurality of connecting rods, and a bayonet is arranged on one side of the two cleaning plates close to each other; A monitoring and control component is fixed on the two cleaning plates to assist in stabilizing the distance between the two cleaning plates.
3. The novel lifting row vibrator as claimed in claim 2 is characterized in that: The monitoring and control component comprises: A fixing plate installed at the bottom of the two cleaning plates, wherein a spring is fixed on one side of the fixing plates close to each other; A mounting plate mounted on a side where the plurality of springs are close to each other, and any two of the mounting plates are provided with pressure sensors; The rubber protective sleeves are sleeved outside the two pressure sensors, and the two rubber protective sleeves can be in contact with the other two mounting plates respectively.
4. The novel lifting row vibrator as claimed in claim 1 is characterized in that: A support frame is installed at the bottom of the base, a plurality of moving wheels are rotatably installed on the support frame, two motors are fixedly installed on the support frame, and the output shafts of the two motors are respectively fixedly connected to any two of the moving wheels.
5. The novel lifting row vibrator as claimed in claim 1 is characterized in that: A storage battery is arranged on the top of the base, a heat-insulating sleeve is arranged on the outer fixing sleeve of the storage battery, a plurality of heat dissipation holes are arranged on the heat-insulating sleeve, and a solar panel is arranged on the top of the heat-insulating sleeve.
6. The novel lifting row vibrator as claimed in claim 2, characterized in that: A plurality of the bayonet holes are each provided with a silicone pad, and the plurality of the silicone pads can respectively contact the outer walls of the plurality of vibrating rod bodies, and an empty chamber is each provided in the plurality of the silicone pads, and the plurality of the empty chambers are each filled with clean water.
7. The novel lifting row vibrator as claimed in claim 4 is characterized in that: The outer surfaces of the plurality of movable wheels are all fixedly covered with anti-skid covers, and the outer surfaces of the two motors are all covered with waterproof shells, and the two waterproof shells are both made of metal.
8. The novel lifting row vibrator as claimed in claim 3 is characterized in that: The plurality of clamps are all C-shaped, the outer fixing sleeves of the plurality of clamps are provided with sponge sleeves, the plurality of sponge sleeves are in contact with the plurality of vibrating rod bodies, and the plurality of springs are provided with limiting telescopic rods.