Alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency

By introducing a slag cleaning wheel and belt system into the alcohol-based fuel pretreatment dewaterer, as well as a cleaning mechanism for the adjustment rod and nozzle, the problems of raw material accumulation and debris residue after dehydration are solved, and the distillation efficiency and the cleaning convenience of the equipment are improved.

CN222688744UActive Publication Date: 2025-03-28MALIPO CHUANGWEI BIOENERGY CO LTD
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Patent Information

Application Number
CN202421030373.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2025-03-28
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

After the fuel raw materials are dehydrated, the existing alcohol-based fuel pretreatment dehydrators can easily lead to raw material accumulation and debris residue, affecting the distillation efficiency.

Method used

An auxiliary slag cleaning mechanism including a slag cleaning wheel, a pulley and a belt body, and a dehydrator with a cleaning mechanism composed of an adjustment rod, a adjustment block and a spray head are designed to assist in cleaning the dehydrated raw materials and a water outlet base.

Benefits of technology

It effectively avoids accumulation and debris residue after dehydration of fuel raw materials, improves distillation efficiency, and simplifies the cleaning process of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The alcohol-based fuel pretreatment dehydrator capable of improving the distillation efficiency comprises a feeding port, a slag outlet and a water outlet base, and a dehydrator body is fixed below the feeding port; the slag outlet is formed in the left side of the dehydrator body, an auxiliary slag removal mechanism is arranged above the slag outlet and comprises slag removal wheels, belt wheels and a belt body, the slag removal wheels are symmetrically distributed front and back, and the longitudinal section of each slag removal wheel is of a claw-shaped structure; the water outlet base is fixed to the lower portion of the dehydrator body, the longitudinal section of the upper portion of the water outlet base is obliquely arranged, and a cleaning mechanism is arranged above the water outlet base. According to the alcohol-based fuel pretreatment dehydrator capable of improving the distillation efficiency, fuel raw materials can be prevented from being stacked together after being dehydrated, slag removal can be assisted, the water outlet base can be conveniently cleaned, raw material chippings can easily fall onto the water outlet base along with dehydrated water, and chipping residues can be effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of alcohol-based fuels, in particular to an alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency. Background Art

[0002] Alcohol-based fuel is a fuel processed from biomass. Biomass needs to be pre-treated before processing, including crushing and dehydration. Dehydration of biomass can improve the distillation efficiency. There are many alcohol-based fuel pretreatment dehydrators on the market that can improve the distillation efficiency, but there are still some disadvantages;

[0003] For example, fuel raw materials tend to pile up when discharged after dehydration, and raw material debris tends to fall onto the water outlet base along with the discharged water, and debris tends to remain. Therefore, we propose an alcohol-based fuel pretreatment dehydrator that can improve distillation efficiency in order to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide an alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency, so as to solve the problem that the fuel raw materials are easily piled up when discharged after dehydration, and the raw material debris is easy to fall onto the water outlet base along with the discharged water, and the debris is easy to remain.

[0005] To achieve the above object, the utility model provides the following technical solution: an alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency, comprising:

[0006] A feeding port, below which a dehydrator body is fixed;

[0007] Also includes:

[0008] A slag outlet, the slag outlet is arranged on the left side of the dehydrator body, and an auxiliary slag cleaning mechanism is arranged above the slag outlet, wherein the auxiliary slag cleaning mechanism comprises a slag cleaning wheel, a pulley and a belt body, the slag cleaning wheels are symmetrically distributed front and back, and the longitudinal section of the slag cleaning wheel is a claw-shaped structure;

[0009] A water outlet base is fixed at the bottom of the dehydrator body, and the upper longitudinal section of the water outlet base is inclined. A cleaning mechanism is arranged above the water outlet base, wherein the cleaning mechanism comprises a fixed plate, an adjusting rod, an adjusting block and a nozzle. The longitudinal section of the fixed plate is an "L"-shaped structure, and the adjusting rod and the adjusting block are threadedly connected. A juice collecting box is arranged below the water outlet base.

[0010] Preferably, a guide groove is fixed on the lower left side of the loading port, and a slag receiving box is provided below the guide groove.

[0011] Preferably, a spiral column is rotatably connected inside the dehydrator body, and a first motor is installed above the dehydrator body, and a slag cleaning wheel is installed at the output end of the first motor.

[0012] Preferably, a pulley is fixed on the left side of the slag cleaning wheel, and a belt body is tightly fitted on the outer side of the pulley, and the longitudinal section of the belt body is an "∞"-shaped structure.

[0013] Preferably, the fixing plate is fixed below the inner wall of the feeding port, and the fixing plate is symmetrically distributed front to back, the internal slot of the fixing plate is connected to an adjusting block, and a nozzle is installed below the adjusting block.

[0014] Preferably, a second motor is installed at the right end of the adjusting rod, and the adjusting rod is rotatably connected in the feeding port, and the adjusting rod is connected to the fixing plate slot.

[0015] Compared with the prior art, the utility model has the following beneficial effects: the alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency can prevent fuel raw materials from piling up after dehydration, can assist in slag removal, and is convenient for cleaning the water outlet base. Raw material debris can easily fall onto the water outlet base along with the dewatered water, which can effectively prevent debris residue from remaining.

[0016] 1. A slag cleaning wheel, a pulley and a belt body are provided. The slag cleaning wheel is symmetrically distributed front and back, the pulley and the belt body are closely fitted, and the pulley drives the slag cleaning wheel to rotate at the same time, which can prevent the fuel raw materials from piling up after dehydration and assist in slag cleaning;

[0017] 2. An adjusting rod, an adjusting block and a nozzle are provided. The adjusting rod and the adjusting block are threadedly connected. The adjusting rod rotates to drive the adjusting block and the nozzle to move, which is convenient for cleaning the water outlet base. The raw material debris can easily fall onto the water outlet base with the escaped water, which can effectively avoid debris residue;

[0018] 3. A fixed plate, a water outlet base and a second motor are provided. The fixing plate is used to shield the adjusting rod to prevent sewage from falling on the adjusting rod. The upper longitudinal section of the water outlet base is inclined, which can effectively guide sewage and debris and facilitate maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0020] Figure 2 This is a side view structural diagram of the auxiliary slag cleaning mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the side cross-sectional structure of the cleaning mechanism of the utility model;

[0022] Figure 4This is a schematic diagram of the overall structure of the adjustment rod and the adjustment block connected in the utility model.

[0023] In the figure: 1. feeding port; 2. dehydrator body; 3. spiral column; 4. slag outlet; 5. first motor; 6. slag cleaning wheel; 7. pulley; 8. belt body; 9. fixing plate; 10. adjusting rod; 11. adjusting block; 12. nozzle; 13. second motor; 14. juice collecting box; 15. guide groove; 16. slag collecting box; 17. water outlet base. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 The utility model provides a technical solution: an alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency, comprising: a feed port 1, a dehydrator body 2, a spiral column 3, a slag outlet 4, a first motor 5, a slag cleaning wheel 6, a pulley 7, a belt body 8, a fixing plate 9, an adjusting rod 10, an adjusting block 11, a nozzle 12, a second motor 13, a juice receiving box 14, a guide groove 15, a slag receiving box 16 and a water outlet base 17;

[0026] First, as attached Figure 1 As shown in the figure, the raw materials to be dehydrated are poured into the dehydrator body 2 from the feeding port 1, the spiral column 3 rotates in the dehydrator body 2 to squeeze the raw materials to dehydrate the raw materials, and the dehydrated water is discharged from the bottom of the dehydrator body 2, and the dehydrated raw materials are discharged from the slag outlet 4 under the guidance of the water outlet base 17. The slag cleaning wheel 6, the pulley 7 and the belt body 8 are combined to form an auxiliary slag cleaning mechanism to assist the raw material discharge, and the cleaning mechanism composed of the fixed plate 9, the adjusting rod 10, the adjusting block 11 and the nozzle 12 is used to clean the raw material debris remaining on the water outlet base 17;

[0027] As attached Figure 1 and attached Figure 2 As shown in the figure, the first motor 5 is turned on, and the first motor 5 drives the slag cleaning wheel 6 installed at its output end to rotate. A pulley 7 is fixed on the left side of the slag cleaning wheel 6. The belt body 8 tightly fitted on the outside of the pulley 7 drives the pulleys 7 symmetrically distributed front and back to rotate at the same time. The pulley 7 drives the slag cleaning wheel 6 fixed on the right to rotate at the same time. The slag cleaning wheels 6 symmetrically arranged front and back rotate in opposite directions at the same time, scraping the raw materials discharged from the slag outlet 4 to avoid raw material accumulation. The raw materials are guided by the guide groove 15 and fall into the slag receiving box 16;

[0028] As attached Figure 1 , Attachment Figure 3 and attached Figure 4 As shown in the figure, the second motor 13 is turned on, and the second motor 13 drives the adjusting rod 10 installed at its output end to rotate, and the adjusting rod 10 drives the adjusting block 11 connected to its outer side with a thread to move, so that the adjusting block 11 slides in the fixing plate 9 connected to the slot therewith, and the adjusting block 11 drives the nozzle 12 installed below to move, and the nozzle 12 sprays clean water to clean the raw material debris and wastewater remaining on the water outlet base 17, and the fixing plate 9 and the adjusting rod 10 are connected by the slot to shield the adjusting rod 10 to prevent the wastewater from splashing onto the adjusting rod 10, and the wastewater and debris are guided by the water outlet base 17 and concentrated in the juice receiving box 14.

[0029] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. The standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the records in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency, comprising: A feeding port (1), a dehydrator body (2) being fixed below the feeding port (1); It is characterized by further comprising: A slag outlet (4), the slag outlet (4) being arranged on the left side of the dehydrator body (2), and an auxiliary slag cleaning mechanism being arranged above the slag outlet (4), wherein the auxiliary slag cleaning mechanism comprises a slag cleaning wheel (6), a belt pulley (7) and a belt body (8), the slag cleaning wheel (6) being symmetrically distributed front and back, and the longitudinal section of the slag cleaning wheel (6) being a claw-shaped structure; A water outlet base (17) is fixed below the dehydrator body (2), and the upper longitudinal section of the water outlet base (17) is inclined. A cleaning mechanism is arranged above the water outlet base (17), wherein the cleaning mechanism comprises a fixing plate (9), an adjusting rod (10), an adjusting block (11) and a nozzle (12). The longitudinal section of the fixing plate (9) is an "L"-shaped structure, and the adjusting rod (10) and the adjusting block (11) are threadedly connected. A juice receiving box (14) is arranged below the water outlet base (17).

2. The alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency according to claim 1, characterized in that: A guide groove (15) is fixed on the left side below the loading port (1), and a slag receiving box (16) is provided below the guide groove (15).

3. The alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency according to claim 1, characterized in that: The interior of the dehydrator body (2) is rotatably connected to a spiral column (3), and a first motor (5) is installed above the dehydrator body (2), and a slag cleaning wheel (6) is installed at the output end of the first motor (5).

4. The alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency according to claim 3, characterized in that: A belt pulley (7) is fixed on the left side of the slag cleaning wheel (6), and a belt body (8) is tightly fitted on the outer side of the belt pulley (7), and the longitudinal section of the belt body (8) is in an "∞"-shaped structure.

5. The alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency according to claim 1, characterized in that: The fixing plate (9) is fixed below the inner wall of the feeding port (1), and the fixing plate (9) is symmetrically distributed front to back, the internal slot of the fixing plate (9) is connected to an adjusting block (11), and a nozzle (12) is installed below the adjusting block (11).

6. The alcohol-based fuel pretreatment dehydrator capable of improving distillation efficiency according to claim 1, characterized in that: A second motor (13) is installed at the right end of the adjusting rod (10), and the adjusting rod (10) is rotatably connected in the feeding port (1), and the adjusting rod (10) and the fixing plate (9) are connected by a slot.