Device for measuring inner diameter of steel wire ring
By designing a wire ring inner diameter measuring device including a lighting plate, a CCD lens and an automatic adjustment and gathering assembly, the problem of low measurement efficiency in the prior art is solved, automated measurement is realized, and measurement accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202421426567.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the prior art, the inner diameter measuring device of the wire ring cannot automatically adjust the position of the wire ring, resulting in low measurement efficiency.
A wire ring inner diameter measuring device is designed, including a lighting panel, a CCD lens and a gathering assembly. The squatting assembly automatically adjusts the position of the wire ring on the light plate by adjusting blocks and drive components such as cylinders and piston rods, while the CCD lens automatically extracts the obstructed light source to calculate the inner diameter of the wire ring.
The measurement of the inner diameter of the steel wire ring is automated, the measurement efficiency is improved, and the error of manual adjustment and the deformation of the steel wire ring is avoided.
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Figure CN222689107U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tire wire ring measurement, in particular to a device for measuring the inner diameter of a wire ring. Background Art
[0002] When producing tires, the inner circumference of the wire ring needs to be determined based on the size of the inner diameter of the tire mold. However, mass-produced wire rings are prone to errors during the production and processing process, which directly affects the quality of the finished tire. Therefore, it is necessary to measure the inner circumference of the wire ring again before using it to confirm whether it is within the allowable error range. At present, measuring the inner circumference of the wire ring requires a special measuring instrument, which is not only expensive, but also requires measurement by stretching and fixing the wire ring from the inside. The pressure applied during the stretching process will cause the wire ring to deform and the inner diameter to increase, affecting the measurement results.
[0003] In order to improve the accuracy of wire ring measurement, a method has emerged on the market that uses a CCD lens to obtain a picture of the wire ring, converts the image pixels of the wire ring into digital signals, and combines with a computer system to calculate the inner diameter of the wire ring. However, when the wire ring is manually placed at a designated light source, it is easy to cause a deviation from the recognition range of the CCD lens, and it often takes multiple adjustments to reach the designated position.
[0004] Therefore, the prior art needs to be further developed. Utility Model Content
[0005] The purpose of the utility model is to overcome the above technical deficiencies and provide a wire ring inner diameter measuring device to solve the technical problems in the related art that the inner diameter measuring equipment cannot automatically adjust the position of the wire ring and the measuring efficiency is low.
[0006] In order to achieve the above technical objectives, the utility model adopts the following technical solutions: a device for measuring the inner diameter of a wire ring is provided, comprising: a light board, the light board is used to provide a light source; a CCD lens, the CCD lens is located directly above the light board, and the CCD lens is used to extract the inner diameter information of the wire ring on the light board; a gathering component, there are at least two gathering components, each gathering component is arranged around the light board, each gathering component is spaced apart from the light board, the gathering component comprises an adjustment block, the adjustment block is telescopically arranged relative to the gathering component, and the position of the wire ring on the light board is adjusted by the extension and retraction of the adjustment block.
[0007] Furthermore, the wire ring inner diameter measuring device also includes a measuring platform, which is located below the CCD lens, and the light board and the focusing assembly are both fixed on the measuring platform, and the light board is parallel to the measuring platform.
[0008] Furthermore, the gathering component also includes a driving component, which is connected to the adjusting block, and the driving component drives the adjusting block to move.
[0009] Furthermore, the driving assembly includes a cylinder and a piston rod. The cylinder drives the piston rod to move. The piston rod is connected to the adjusting block, thereby driving the adjusting block to move.
[0010] Furthermore, the gathering assembly also includes a fixed seat, which includes a base and a bearing plate. One end of the base is connected to the bearing plate, and the other end of the base is connected to the measuring table. The base is perpendicular to the measuring table, and the bearing plate is parallel to the measuring table. The cylinder is arranged on the fixed seat, and the piston rod is parallel to the bearing plate.
[0011] Furthermore, the fixing seat also includes a reinforcing plate, which is respectively connected to the base and the bearing plate.
[0012] Furthermore, the lighting panel is connected to the measuring platform via a column, there are a plurality of columns, each column is arranged at intervals, and each column is perpendicular to the measuring platform.
[0013] Furthermore, a side of the adjusting block away from the piston rod has an arc-shaped surface, and the arc-shaped surface abuts against the wire ring.
[0014] Furthermore, the lighting panel has a square structure, and has four gathering components, which are respectively arranged around four sides of the lighting panel.
[0015] Furthermore, the wire ring inner diameter measuring device also includes a bracket, the bracket is located above the light board, and the CCD lens is fixed on the bracket.
[0016] Beneficial effects:
[0017] By means of the wire ring inner diameter measuring device of the utility model, when the wire ring is placed on the lighting board, the adjusting block of the gathering component is extended and retracted to push the wire ring to the designated position of the lighting board, the light source corresponding to the wire ring is blocked, and the CCD lens automatically extracts the blocked light source to quickly and accurately find out the maximum inner diameter of the wire ring, the measuring operation is convenient, and the measuring efficiency is greatly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of a wire ring inner diameter measuring device used in an embodiment of the utility model;
[0019] Figure 2 It is a structural schematic diagram of a gathering component of a wire ring inner diameter measuring device adopted in an embodiment of the utility model.
[0020] The above drawings include the following reference numerals:
[0021] 1. Light board; 11. Column; 2. CCD lens; 3. Wire ring; 4. Gathering assembly; 41. Adjustment block; 42. Driving assembly; 421. Cylinder; 422. Piston rod; 43. Fixed seat; 431. Base; 432. Loading plate; 433. Reinforcement plate; 5. Measuring table; 6. Bracket. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0023] According to an embodiment of the utility model, a device for measuring the inner diameter of a wire ring is provided. Figure 1 to Figure 2 , including: a lighting board 1, the lighting board 1 is used to provide a light source; a CCD lens 2, the CCD lens 2 is located directly above the lighting board 1, and the CCD lens 2 is used to extract the inner diameter information of the wire ring 3 on the lighting board 1; a gathering component 4, there are at least two gathering components 4, each gathering component 4 is arranged around the lighting board 1, and each gathering component 4 is arranged at a distance from the lighting board 1, and the gathering component 4 includes an adjustment block 41, and the adjustment block 41 is retractably arranged relative to the gathering component 4, and the position of the wire ring 3 on the lighting board 1 is adjusted by the extension and retraction of the adjustment block 41. The lighting board 1 can emit light, and when the wire ring 3 is placed on the lighting board 1, the adjustment block 41 of the gathering component 4 is extended and retracted to push the wire ring 3 to the specified position of the lighting board 1, and the light source corresponding to the wire ring 3 is blocked. The CCD lens 2 above the lighting board 1 automatically extracts the blocked light source to quickly and accurately find the maximum inner diameter of the wire ring, and the measurement operation is convenient, which greatly improves the measurement efficiency. The wire ring inner diameter measuring device of this embodiment solves the technical problem that the inner diameter measuring equipment in the related art cannot automatically adjust the position of the wire ring and has low measurement efficiency.
[0024] See also Figure 1 The wire ring inner diameter measuring device of this embodiment further includes a measuring platform 5, which is located below the CCD lens 2. The light board 1 and the gathering component 4 are both fixed on the measuring platform 5, and the light board 1 is parallel to the measuring platform 5. The CCD lens 2 faces downward to identify and measure the light source of the wire ring 3 on the light board 1 that is blocked. The light board 1 and the gathering component 4 are both fixed on the measuring platform 5, which is conducive to synchronously adjusting the position of the wire ring 3.
[0025] See also Figure 1In the wire ring inner diameter measuring device of this embodiment, the gathering component 4 also includes a driving component 42, and the driving component 42 is connected to the adjusting block 41, and the driving component 42 drives the adjusting block 41 to move.
[0026] See also Figure 2 In the wire ring inner diameter measuring device of this embodiment, the driving assembly 42 includes a cylinder 421 and a piston rod 422. The cylinder 421 drives the piston rod 422 to move. The piston rod 422 is connected to the adjustment block 41, thereby driving the adjustment block 41 to move. After defining the identification position of the wire ring 3, the cylinder 421 is adjusted in the system to push the telescopic movement range of the piston rod 422, thereby pushing the wire ring 3 to the specified position.
[0027] See also Figure 2 In the wire ring inner diameter measuring device of this embodiment, the gathering component 4 also includes a fixed seat 43, and the fixed seat 43 includes a base 431 and a bearing plate 432. One end of the base 431 is connected to the bearing plate 432, and the other end of the base 431 is connected to the measuring platform 5. The base 431 is perpendicular to the measuring platform 5, and the bearing plate 432 is parallel to the measuring platform 5. The cylinder 421 is arranged on the fixed seat 43, and the piston rod 422 is parallel to the bearing plate 432. The lighting board 1 is arranged horizontally, and the lighting board 1 and the bearing plate 432 are both parallel to the measuring platform 5. The piston rod 422 is parallel to the bearing plate 432. The piston rod 422 telescopes and moves, driving the adjustment block 41 to move horizontally, thereby pushing the wire ring 3 to move horizontally on the lighting board 1.
[0028] See also Figure 2 In the wire ring inner diameter measuring device of this embodiment, the fixed seat 43 also includes a reinforcing plate 433, which is respectively connected to the base 431 and the bearing plate 432 to strengthen the firmness of the fixed seat 43 and ensure the stability of the cylinder 421 and the piston rod 422 on the fixed seat 43.
[0029] See also Figure 1 In the wire ring inner diameter measuring device of this embodiment, the light board 1 is connected to the measuring platform 5 through the column 11. There are multiple columns 11, each column 11 is arranged at intervals, and each column 11 is perpendicular to the measuring platform 5. A light source is arranged in the light board 1, and the light source can be an electric lamp or a flame lamp, etc. By arranging the column 11, a gap is provided between the light board 1 and the measuring platform 5, so as to facilitate the placement or replacement of the light source equipment.
[0030] See also Figure 1 In the wire ring inner diameter measuring device of this embodiment, the side of the adjusting block 41 away from the piston rod 422 has an arc surface, and the arc surface abuts against the wire ring 3. When the adjusting block 41 pushes the wire ring 3 to move, the arc surface of the adjusting block 41 abuts against the wire ring 3, so as to limit the moving range of the wire ring 3.
[0031] See also Figure 1In the wire ring inner diameter measuring device of this embodiment, the lighting board 1 is a square structure, and there are four gathering components 4, which are respectively arranged around the four sides of the lighting board 1. The four gathering components 4 are arranged on each side of the square lighting board 1, so as to surround the wire ring 3 on four sides and push the wire ring 3 to the center of the lighting board 1, so as to facilitate the CCD lens 2 directly above the lighting board 1 to identify and measure.
[0032] See also Figure 1 The wire ring inner diameter measuring device of this embodiment further includes a bracket 6, which is located above the light board 1, and the CCD lens 2 is fixed on the bracket 6 to prevent the CCD lens 2 from shaking.
[0033] Compared with the existing wire ring inner circumference measuring device, the wire ring inner diameter measuring device of this embodiment will neither cause the wire ring to deform nor affect the measurement accuracy due to changes in ambient temperature and humidity. The CCD lens 2 is used to illuminate the light board 1, and the area blocked by the wire ring 3 on the light board 1 is collected. The internal system of the CCD lens 2 automatically finds the edge, and the maximum diameter can be quickly and accurately found, thereby measuring the inner diameter and inner circumference of the wire ring. The operation is simple and convenient, and the measurement efficiency is high.
[0034] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0035] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.
[0036] The serial numbers of the above-mentioned embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.
[0037] In the above embodiments of the present application, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0038] The above is only a preferred implementation of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A wire ring inner diameter measuring device, characterized in that: include: A light panel (1), the light panel (1) being used to provide a light source; A CCD lens (2), the CCD lens (2) being located directly above the lighting board (1), and the CCD lens (2) being used to extract the inner diameter information of the wire ring (3) on the lighting board (1); A gathering component (4), wherein there are at least two gathering components (4), each of which is arranged around the lighting panel (1), and each of which is arranged at a distance from the lighting panel (1). The gathering component (4) comprises an adjustment block (41), and the adjustment block (41) is arranged telescopically relative to the gathering component (4). The position of the wire ring (3) on the lighting panel (1) is adjusted by the extension and retraction of the adjustment block (41).
2. The wire ring inner diameter measuring device according to claim 1, characterized in that: The wire ring inner diameter measuring device also includes a measuring platform (5), wherein the measuring platform (5) is located below the CCD lens (2), the light panel (1) and the gathering component (4) are both fixed on the measuring platform (5), and the light panel (1) is parallel to the measuring platform (5).
3. The wire ring inner diameter measuring device according to claim 2, characterized in that: The gathering component (4) further comprises a driving component (42), wherein the driving component (42) is connected to the adjusting block (41), and the driving component (42) drives the adjusting block (41) to move.
4. The wire ring inner diameter measuring device according to claim 3, characterized in that: The driving assembly (42) comprises a cylinder (421) and a piston rod (422); the cylinder (421) drives the piston rod (422) to move; the piston rod (422) is connected to the adjusting block (41), thereby driving the adjusting block (41) to move.
5. The wire ring inner diameter measuring device according to claim 4, characterized in that: The gathering assembly (4) also includes a fixed seat (43), and the fixed seat (43) includes a base (431) and a bearing plate (432), one end of the base (431) is connected to the bearing plate (432), and the other end of the base (431) is connected to the measuring platform (5), the base (431) is perpendicular to the measuring platform (5), and the bearing plate (432) is parallel to the measuring platform (5), the cylinder (421) is arranged on the fixed seat (43), and the piston rod (422) is parallel to the bearing plate (432).
6. The wire ring inner diameter measuring device according to claim 5, characterized in that: The fixing seat (43) further comprises a reinforcing plate (433), wherein the reinforcing plate (433) is respectively connected to the base (431) and the bearing plate (432).
7. The wire ring inner diameter measuring device according to claim 2, characterized in that: The lighting panel (1) is connected to the measuring platform (5) via a column (11). There are a plurality of columns (11), each of which is arranged at intervals and is perpendicular to the measuring platform (5).
8. The wire ring inner diameter measuring device according to claim 4, characterized in that: The side of the adjustment block (41) away from the piston rod (422) has an arc-shaped surface, and the arc-shaped surface abuts against the wire ring (3).
9. The wire ring inner diameter measuring device according to claim 1, characterized in that: The lighting panel (1) is of a square structure, and there are four gathering components (4). The four gathering components (4) are respectively arranged around the four sides of the lighting panel (1).
10. The wire ring inner diameter measuring device according to claim 1, characterized in that: The wire ring inner diameter measuring device further comprises a bracket (6), wherein the bracket (6) is located above the light panel (1), and the CCD lens (2) is fixed on the bracket (6).