Electric spark detection device for anticorrosive coating
By designing an anti-corrosion layer electric spark detection device including movable sleeves, movable rods, pull rods and other components, the problem of inability to adapt to the detection of pipes of different diameters in the prior art is solved, and efficient detection of pipes of various sizes is achieved.
Patent Information
- Application Number
- CN202421038757.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing pipeline anti-corrosion layer detection device cannot adapt to pipelines of different diameters for inspection. The traditional point-based detection device can only be used for inspection on a single area, resulting in excessive detection volume.
An anti-corrosion layer electric spark detection device is designed, including a detection device main body, which is composed of components such as movable sleeve, movable rod, pull rod, reset spring column, movable disc, movable shaft seat, deflection axis, connecting rod, movable shaft, detection bracket, support rod and electric spark detection rod. The electric spark detection rod can move in longitudinal and transverse directions, adapting to pipes of different sizes for inspection.
The device can adapt to various pipes of different sizes for detection, and determine the missing parts of the anti-corrosion layer through electric spark detection, improving detection efficiency and accuracy.
Smart Images

Figure CN222689691U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline anti-corrosion layer detection, in particular to an anti-corrosion layer electric spark detection device. Background Art
[0002] The use of pipelines is extremely common. According to the needs of the conveying medium, some steel pipes need to be treated with internal and external anti-corrosion before being put into use. High-quality anti-corrosion layers are crucial to extending the service life of pipelines and achieving safe operation. Pipeline internal patching is the key and difficulty in the application technology of pipeline anti-corrosion layers. Due to improper internal anti-corrosion patching, the coating at the weld is destroyed prematurely, and pipeline corrosion and perforation accidents will often occur. my country has relatively mature technology and special instruments and equipment for the detection of anti-corrosion layers.
[0003] However, the existing pipeline anti-corrosion layer detection device still has the following problems during specific use: due to the different diameters of pipelines, the existing pipeline anti-corrosion layer detection mechanism cannot adapt to the changes in pipeline diameters and cannot perform detection on different pipeline diameters. The traditional point-and-needle detection device can only detect a single area alone, and the detection volume is too large. Utility Model Content
[0004] In order to solve the technical problems that the existing pipeline anti-corrosion layer detection mechanism cannot adapt to the change of pipeline diameter and cannot detect different pipeline diameters, the traditional point needle type detection device can only detect a single area alone and the detection amount is too large, the utility model provides an anti-corrosion layer electric spark detection device.
[0005] The utility model is implemented by the following technical scheme: an anti-corrosion layer electric spark detection device, characterized in that it includes a detection device body, the detection device body includes a movable sleeve, one end of the movable sleeve is connected to a movable rod, the outer side of the movable rod is provided with a handle, the movable rod passes through the movable sleeve, the top of the movable rod is connected to a pulling rod, the top of the pulling rod is connected to a reset spring column, a connecting seat is installed on the outer side of the top of the pulling rod, and the top of the reset spring column is connected to a movable disk;
[0006] The outer side of the movable disk is movably connected to a movable shaft seat, the outer side of the movable shaft seat is movably connected to a deflection axis, the outer side of the deflection axis is connected to a connecting rod, one end of the connecting rod is connected to the deflection axis, and the other end is connected to the movable axis, the outer side of the movable axis is connected to a detection bracket, one end of the detection bracket is connected to the movable axis, and the other end is connected to the adjustment axis, the adjustment axis is connected to the outer side of the connecting seat, the top end of the detection bracket is connected to a support rod, the top end of the support rod is sleeved with an electric spark detection rod, and the inner side of the electric spark detection rod is clamped with a detection pipe.
[0007] When in use, the staff holds the movable sleeve with his hand and then pulls the handle, which drives the movable rod to be pulled outward synchronously, and the movable rod then drives the pulling rod connected to its top to move synchronously, and the pulling rod then pulls the reset spring column connected to it, and the reset spring column is compressed, and the reset spring column then pulls the movable disk connected to its top, and the movable disk then moves toward the direction of the connecting seat, and the movable shaft seat connected to the outside of the movable disk moves synchronously, and the movable shaft seat drives the deflection axis and the connecting rod to deflect, so that the connecting rod deflects an angle and pulls the movable axis connected to its top to move, and the movable axis then synchronously pulls the connected detection bracket to move, and the detection bracket drives the support rod to shrink synchronously, and the electric spark detection rod connected to the top of the support rod shrinks synchronously, so that the electric spark detection rod contacts the surface of the detection pipe (both longitudinal and transverse detection are possible here, such as Figure 2 as well as Figure 3 status shown).
[0008] As a further improvement of the above solution, three groups of support rods are provided, and three groups of spark detection rods are also provided. The three groups of spark detection rods are connected to the top of the support rods.
[0009] As a further improvement of the above scheme, the spark detection rod is connected to a spark detector with an external wire. The spark detector is an existing product with a product model of British PTES4001. By turning on the spark detector, the staff manually controls the movement of the detection device body, and the spark detection rod moves on the surface of the detection pipeline. When the spark detection rod contacts the part where the anti-corrosion layer of the detection pipeline is missing, sparks will be generated (here is the working principle of the prior art spark detector), so that the missing part of the anti-corrosion layer of the detection pipeline can be determined, and it can adapt to the detection of pipelines of various sizes.
[0010] As a further improvement of the above solution, the movable shaft seat and the connecting rod are connected via a deflection axis, and the deflection axis realizes relative movement between the connecting rod and the movable shaft seat;
[0011] The connecting rod and the detection bracket are connected via a movable axis, and the movable axis realizes relative movement between the connecting rod and the detection bracket.
[0012] As a further improvement of the above solution, the top end of the pull rod is connected to the reset spring column, the bottom end of the pull rod is connected to the movable rod, the pull rod is connected to the inner side of the movable sleeve, and the pull rod moves inside the movable sleeve.
[0013] Compared with the prior art, the beneficial effect of the utility model is that: the utility model works through the point spark detector, the staff manually controls the movement of the detection device body, the spark detection rod moves on the surface of the detection pipeline, and when the spark detection rod contacts the part where the anti-corrosion layer of the detection pipeline is missing, sparks will be generated (here is the working principle of the prior art spark detector), so as to determine the part where the anti-corrosion layer of the detection pipeline is missing, and it can adapt to the detection of pipelines of various sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the longitudinal detection of pipelines according to the utility model;
[0016] Figure 3 This is a schematic diagram of the pipeline transverse detection structure of the utility model.
[0017] Description of main symbols:
[0018] 1. Detection device body; 2. Movable sleeve; 3. Movable rod; 4. Handle; 5. Pull rod; 6. Reset spring column; 7. Connecting seat; 8. Movable disk; 9. Movable shaft seat; 10. Deflection axis; 11. Connecting rod; 12. Movable axis; 13. Detection bracket; 14. Adjustment axis; 15. Support rod; 16. Spark detection rod; 17. Detection pipeline; 18. Spark detector. DETAILED DESCRIPTION
[0019] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0020] Embodiment 1:
[0021] Please combine Figure 1-Figure 3 The present embodiment proposes an anti-corrosion layer electric spark detection device, including a detection device body 1, the detection device body 1 includes a movable sleeve 2, one end of the movable sleeve 2 is connected to a movable rod 3, the outer side of the movable rod 3 is provided with a handle 4, the movable rod 3 passes through the movable sleeve 2, the top of the movable rod 3 is connected to a pulling rod 5, the top of the pulling rod 5 is connected to a reset spring column 6, a connecting seat 7 is installed on the outer side of the top of the pulling rod 5, and the top of the reset spring column 6 is connected to a movable disk 8; the top of the pulling rod 5 is connected to the reset spring column 6, the bottom end of the pulling rod 5 is connected to the movable rod 3, the pulling rod 5 is connected to the inner side of the movable sleeve 2, and the pulling rod 5 moves inside the movable sleeve 2.
[0022] The outer side of the movable disk 8 is movably connected to a movable shaft seat 9, and the outer side of the movable shaft seat 9 is movably connected to a deflection axis 10. The outer side of the deflection axis 10 is connected to a connecting rod 11, one end of the connecting rod 11 is connected to the deflection axis 10, and the other end is connected to the movable axis 12. The movable shaft seat 9 and the connecting rod 11 are connected through the deflection axis 10, and the deflection axis 10 realizes the relative movement between the connecting rod 11 and the movable shaft seat 9;
[0023] The connecting rod 11 and the detection bracket 13 are connected via a movable axis 12 , and the movable axis 12 enables relative movement between the connecting rod 11 and the detection bracket 13 .
[0024] The outer side of the movable axis 12 is connected to a detection bracket 13, one end of the detection bracket 13 is connected to the movable axis 12, and the other end is connected to an adjustment axis 14, and the adjustment axis 14 is connected to the outer side of the connection seat 7. The top of the detection bracket 13 is connected to a support rod 15, and the top of the support rod 15 is sleeved with a spark detection rod 16. The support rod 15 is provided with three groups, and the spark detection rod 16 is also provided with three groups. The three groups of spark detection rods 16 are connected to the top of the support rod 15. The inner side of the spark detection rod 16 is clamped with a detection pipe 17. The spark detection rod 16 is connected to a spark detector 18 with an external wire. The spark detector 18 is an existing product, and the product model is British PTES4001.
[0025] In the utility model, when the spark detection rod 16 contacts the surface of the detection pipe 17 (here both longitudinal detection and transverse detection are possible, such as Figure 2 as well as Figure 3 In the state shown), by working the spark detector 18, the staff manually controls the movement of the detection device body 1, and the spark detection rod 16 moves on the surface of the detection pipe 17. When the spark detection rod 16 contacts the part where the anti-corrosion layer of the detection pipe 17 is missing, sparks will be generated (here is the working principle of the spark detector in the prior art), so as to determine the part where the anti-corrosion layer of the detection pipe 17 is missing, and it can adapt to the detection of pipelines of various sizes.
[0026] The specific implementation steps of this utility model are as follows:
[0027] When in use, the staff holds the movable sleeve 2 with his hand and then pulls the handle 4, which drives the movable rod 3 to be pulled outward synchronously, and the movable rod 3 then drives the pulling rod 5 connected to its top to move synchronously, and the pulling rod 5 then pulls the reset spring column 6 connected thereto, and the reset spring column 6 is compressed, and the reset spring column 6 then pulls the movable disk 8 connected to its top, and the movable disk 8 then moves toward the direction of the connecting seat 7, and the movable shaft seat 9 connected to the outside of the movable disk 8 then moves synchronously, and the movable shaft seat 9 drives the deflection axis 10 and the connecting rod 11 to deflect, and the connecting rod 11 thereby deflects an angle and pulls the movable axis 12 connected to its top to move, and the movable axis 12 then synchronously pulls the detection bracket 13 connected thereto to move, and the detection bracket 13 thereby drives the support rod 15 to contract synchronously, and the electric spark detection rod 16 connected to the top of the support rod 15 performs a synchronous contraction movement, and the electric spark detection rod 16 thereby contacts the surface of the detection pipe 17 (both longitudinal and transverse detection are possible here, such as Figure 2 as well as Figure 3 In the state shown), by working the spark detector 18, the staff manually controls the movement of the detection device body 1, and the spark detection rod 16 moves on the surface of the detection pipe 17. When the spark detection rod 16 contacts the part where the anti-corrosion layer of the detection pipe 17 is missing, sparks will be generated (here is the working principle of the spark detector in the prior art), so as to determine the part where the anti-corrosion layer of the detection pipe 17 is missing, and it can adapt to the detection of pipelines of various sizes.
[0028] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. An anti-corrosion layer spark detection device, characterized in that: The detection device body includes a movable sleeve, one end of the movable sleeve is connected to a movable rod, a handle is provided on the outside of the movable rod, the movable rod passes through the movable sleeve, the top of the movable rod is connected to a pulling rod, the top of the pulling rod is connected to a reset spring column, a connecting seat is installed on the outside of the top of the pulling rod, and the top of the reset spring column is connected to a movable disk; The outer side of the movable disk is movably connected to a movable shaft seat, the outer side of the movable shaft seat is movably connected to a deflection axis, the outer side of the deflection axis is connected to a connecting rod, one end of the connecting rod is connected to the deflection axis, and the other end is connected to the movable axis, the outer side of the movable axis is connected to a detection bracket, one end of the detection bracket is connected to the movable axis, and the other end is connected to an adjustment axis, the adjustment axis is connected to the outer side of the connecting seat, the top end of the detection bracket is connected to a support rod, the top end of the support rod is sleeved with an electric spark detection rod, and the inner side of the electric spark detection rod clamps a detection pipe.
2. The anti-corrosion layer electric spark detection device according to claim 1, characterized in that: The support rods are provided in three groups, and the spark detection rods are also provided in three groups. The three groups of spark detection rods are connected to the top ends of the support rods.
3. The anti-corrosion layer electric spark detection device according to claim 1, characterized in that: The top end of the pulling rod is connected to the reset spring column, the bottom end of the pulling rod is connected to the movable rod, the pulling rod is connected to the inner side of the movable sleeve, and the pulling rod moves inside the movable sleeve.
4. The anti-corrosion layer electric spark detection device according to claim 1, characterized in that: The movable shaft seat and the connecting rod are connected via the deflection axis, and the deflection axis enables relative movement between the connecting rod and the movable shaft seat; The connecting rod and the detection bracket are connected via the movable axis, and the movable axis realizes relative movement between the connecting rod and the detection bracket.
5. The anti-corrosion layer electric spark detection device according to claim 1, characterized in that: Said The external wire of the spark detection rod is connected to a spark detector, which is an existing product. The product model is British PTES4001.