Online monitoring system for mechanical equipment

Abstract

The utility model discloses an on-line monitoring system for mechanical equipment, belongs to the field of intelligent detection of working conditions of mechanical equipment, and solves the problem that faults cannot be quickly corrected and remotely repaired in the prior art. The system mainly comprises mechanical equipment, the mechanical equipment is provided with an integrated device, the integrated device comprises a sensor module, a controller and a wireless communication module, the sensor module is connected with the controller, and the controller communicates with a service management platform of an internet cloud through the wireless communication module. The service management platform comprises a data processing module and a storage module. According to the utility model, a highly integrated design is mainly adopted, and various sensors, a data processing module and a communication module are integrated in a compact device, so that the device is convenient to install and use.

Description

Technical Field

[0001] The utility model relates to the field of intelligent detection of working conditions of mechanical equipment, and in particular to an online monitoring system for mechanical equipment. Background Art

[0002] The equipment life cycle monitoring system is a technical system used to manage the equipment throughout its life cycle, mainly involving the planning, procurement, use, maintenance and disposal of the equipment. At present, this technology has been widely used and continuously developed. In the prior art, the application with announcement number CN208754331U discloses a remote operation and maintenance system for textile machinery based on the Internet of Things and industrial cloud, which includes a textile machinery Internet of Things sensing system, a data transmission system, a cloud platform system and an application system. However, its wired transmission method has cumbersome wiring and data transmission limitations, and a cumbersome structure; currently, there is a lack of an integrated wireless transmission online monitoring device. Summary of the invention

[0003] The purpose of the utility model is to provide an online monitoring system for mechanical equipment to solve the problem that the prior art cannot quickly correct faults and perform remote repairs.

[0004] The utility model is realized by the following technical solutions:

[0005] A mechanical equipment online monitoring system includes mechanical equipment. The mechanical equipment is provided with an integrated device, the integrated device includes a sensor module, a controller and a wireless communication module. The sensor module is connected to the controller. The controller communicates with an Internet cloud service management platform through the wireless communication module. The service management platform includes a data processing module and a storage module. The storage module is electrically connected to the data processing module, and the data processing module is connected to a display.

[0006] Furthermore, a power supply and a relay module are provided in the integrated device, and the sensor module and the power supply are electrically connected via the relay module.

[0007] Furthermore, the sensor module includes a temperature sensor and a vibration sensor.

[0008] Furthermore, the controller is connected to an alarm module, which is a plurality of sound and light alarms connected in parallel.

[0009] Furthermore, the controller includes a processing chip connected to the wireless communication module. The processing chip is used to send a monitoring signal to the service management platform through the communication module when processing the collected data.

[0010] Furthermore, the wireless communication module adopts a 4G-LTE communication module.

[0011] Furthermore, the controller is provided with an analog signal input interface; the temperature sensor and the vibration sensor are both provided with an analog output interface, and the analog output interface and the analog signal input interface are electrically connected.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model adopts a highly integrated design, integrating multiple sensors, data processing modules and communication modules into a compact device, which is convenient for installation and use.

[0014] 2. The utility model adopts a wireless communication module to realize real-time transmission of equipment operation status data, avoiding the problems of cumbersome wiring and data transmission limitations of traditional wired transmission methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a principle block diagram of the utility model. DETAILED DESCRIPTION

[0016] In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution of the present invention is clearly and completely described below in conjunction with the drawings of the present invention. Based on the embodiments in this application, other similar embodiments obtained by ordinary technicians in this field without making creative work should all fall within the scope of protection of this application. In addition, the directional words mentioned in the following embodiments, such as "up", "down", "left", "right", etc., are only referenced to the directions of the drawings. Therefore, the directional words used are used to illustrate rather than limit the creation of the present invention.

[0017] The utility model is further described below in conjunction with the accompanying drawings.

[0018] like Figure 1 As shown, embodiment 1, an online monitoring system for mechanical equipment, including mechanical equipment, the mechanical equipment including a centrifuge, a vibrator and a motor, the mechanical equipment is provided with an integrated device, the integrated device includes a sensor module, a controller and a wireless communication module, the sensor module is connected to the controller, the controller communicates with the service management platform on the Internet cloud through the wireless communication module, the service management platform includes a data processing module and a storage module, the storage module is electrically connected to the data processing module, and the data processing module is connected to a display. The device of the present application can monitor the equipment in real time, detect equipment failures and abnormal conditions in time, and avoid downtime and production losses caused by equipment failures.

[0019] Embodiment 2: A mechanical equipment online monitoring system, wherein the integrated device is provided with a power supply and a relay module, the sensor module and the power supply are electrically connected through the relay module; the sensor module includes a temperature sensor and a vibration sensor; the controller is connected with an alarm module, and the alarm module is a plurality of parallel sound and light alarms; the controller includes a processing chip, and the processing chip is connected to a wireless communication module. The processing chip is used to send a monitoring signal to a service management platform through the communication module when processing the collected data; the wireless communication module adopts a 4G-LTE communication module; the controller is provided with an analog signal input interface; the temperature sensor and the vibration sensor are both provided with an analog output interface, and the analog output interface is electrically connected to the analog signal input interface.

[0020] The rest is the same as Example 1.

[0021] The sensor module collects information such as the operating status and environmental parameters of the mechanical equipment, and transmits the data to the service management platform through the controller. The processing chip in the controller will perform simple processing and analysis on the mechanical status data of the mechanical equipment, make judgments based on whether the data exceeds the threshold, and issue warnings and reminders for mechanical failures of the equipment through the alarm module. The 4G-LTE communication module communicates with the service management platform through three-way TCP to upload measurement data parameters. The storage module stores the data. The data collected is analyzed by the data processing module to obtain the operating status of the equipment. The operating status of the mechanical equipment, the collected operating parameters and the configuration screen are displayed on the display. The display also serves as the customer's human-computer interaction interface. As an existing technology, the Internet cloud service management platform realizes remote monitoring, storage and analysis of equipment data, making it convenient for users to view and manage equipment anytime and anywhere, and use mobile phone APP, WeChat and other clients to realize cloud services such as real-time data viewing, data recording, operation and maintenance management and fault diagnosis.

[0022] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made within the scope of this application should still fall within the scope of the present invention.

Claims

1. A mechanical equipment online monitoring system, comprising mechanical equipment, characterized in that: The mechanical equipment is provided with an integrated device, which includes a sensor module, a controller and a wireless communication module. The sensor module is connected to the controller, and the controller communicates with the service management platform on the Internet cloud through the wireless communication module. The service management platform includes a data processing module and a storage module. The storage module is electrically connected to the data processing module, and the data processing module is connected to a display. The integrated device is provided with a power supply and a relay module. The sensor module and the power supply are electrically connected through the relay module. The sensor module includes a temperature sensor and a vibration sensor.

2. The mechanical equipment online monitoring system according to claim 1 is characterized in that: The controller is connected with an alarm module, which is a plurality of sound and light alarms connected in parallel.

3. The online monitoring system for mechanical equipment according to claim 1 is characterized in that: The controller includes a processing chip, and the processing chip is connected to the wireless communication module.

4. The online monitoring system for mechanical equipment according to claim 1 is characterized in that: The wireless communication module adopts a 4G-LTE communication module.

5. The mechanical equipment online monitoring system according to claim 1 is characterized in that: The controller is provided with an analog signal input interface; the temperature sensor and the vibration sensor are both provided with analog output interfaces, and the analog output interface is electrically connected to the analog signal input interface.

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