Photovoltaic module box cover installation device

Abstract

The utility model provides a photovoltaic module box cover installation device, including a frame, a transmission component for transmitting photovoltaic modules is arranged on the frame, a corner-cutting component is arranged at the end of the frame, a detection component is arranged at the upper end of the frame, the detection component includes an image acquisition component, and a box cover installation component is arranged at one end of the frame. The photovoltaic module transmitted into the device is corner-cut by the corner-cutting component and then the box cover is installed. The beneficial effects of the utility model are embodied in that the utility model can quickly realize the corner-cutting action on the end of the photovoltaic module, and when installing the box cover for photovoltaic modules of different specifications, the image acquisition and positioning of the junction box can be completed without adjusting the position of the image acquisition component, which greatly improves the efficiency of box cover assembly.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic components, and in particular relates to a photovoltaic component box cover installation device. Background Art

[0002] Photovoltaic modules are an important part of realizing solar photovoltaic power generation, and the junction box of photovoltaic modules is one of the most important components in the solar power generation system. It is usually installed in the central position of the back of the photovoltaic module, so that the junction box and the module frame can be closely combined, which is conducive to the firmness and stability of the entire wiring system. The function of the junction box is to connect the cables on the module frame to the solar panel, and to connect the internal cables and the external DC cables. Correct installation of the junction box is essential for the safe and stable operation of the solar power generation system. At present, there are many types of junction boxes on the market, including glue-filled and non-glue-filled types. The glue-filled junction box is small in size and low in cost, and the proportion of component failure replacement is not high, so it has gradually become the mainstream in the market. After the installation is completed, it is usually necessary to perform positioning detection such as the accuracy of the installation position. The existing photovoltaic module image acquisition mechanism is set on the back of the product on one side. When targeting photovoltaic modules of different specifications, due to the different positions of the junction box, it is necessary to manually adjust the image acquisition component to ensure that the required image is collected, resulting in low efficiency in junction box assembly. Utility Model Content

[0003] In order to address the deficiencies of the prior art, the utility model provides a photovoltaic module box cover installation device, which can perform positioning detection of the box cover installation position for photovoltaic modules of different specifications without adjusting the position of the image acquisition component, thereby greatly improving the installation efficiency of the junction box.

[0004] The purpose of the utility model is achieved through the following technical solutions:

[0005] A photovoltaic module box cover installation device comprises a frame, on which a transmission component for transmitting photovoltaic modules is arranged, a corner-cutting component is arranged at the end of the frame, a detection component is arranged at the upper end of the frame, the detection component comprises an image acquisition component, and a box cover installation component is arranged at one end of the frame, and the photovoltaic module transmitted into the device is installed with a box cover after being corner-cut by the corner-cutting component.

[0006] Preferably, the image acquisition component is arranged in the middle of the rack, and the image acquisition component includes at least two acquisition cameras distributed in a straight line, and the number of the acquisition cameras is equal to the number of junction boxes.

[0007] Preferably, the box cover installation assembly includes a silo arranged at the end of the frame, the discharge end of the silo is connected to the vibration plate assembly, and the discharge end of the vibration plate assembly is provided with a robot assembly for installing the box cover.

[0008] Preferably, the box cover mounting assembly is arranged above the corner chamfer assembly.

[0009] Preferably, the detection component also includes a glue detection component arranged below the image acquisition component, the glue detection component includes a cylinder arranged on a frame and a probe connected to the cylinder, and the probe is arranged above the junction box.

[0010] Preferably, the corner-rolling assembly is arranged at the four end corners of the frame, and the corner-rolling assembly is connected to a dust collection assembly arranged outside the frame.

[0011] Preferably, the bottom of the corner cutting assembly is mounted on the frame via a slider.

[0012] The beneficial effects of the utility model are embodied in that the utility model can quickly realize the angle rounding action on the end of the photovoltaic component. When installing the box cover of photovoltaic components of different specifications, the position of the junction box can be positioned by image acquisition without adjusting the position of the image acquisition component, thereby greatly improving the efficiency of the box cover assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 : A three-dimensional structural schematic diagram of the utility model.

[0014] Figure 2 :The utility model Figure 1 Top view of the .

[0015] Figure 3 : Schematic diagram of the structure of the corner chamfering component of the utility model. DETAILED DESCRIPTION

[0016] In order to make the purpose, technical solutions and advantages of the present invention more clear, the following Figure 1-3 It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0017] The utility model discloses a photovoltaic module box cover installation device, comprising a frame 1, on which a transmission component for transmitting photovoltaic modules is arranged. The transmission component is a conventional belt transmission.

[0018] The end of the frame is provided with a corner-cutting assembly 2. Usually, the four ends of the photovoltaic module need to be cut. Therefore, in this embodiment, there are 4 corner-cutting assemblies, which are respectively arranged at the four ends of the frame, and a slider 24 is arranged at the bottom. The slider 24 is mounted on the frame 1, and the corner-cutting assembly 2 can reciprocate along the frame. The corner-cutting assembly 2 is connected to the dust collection assembly 3 arranged outside the frame. The corners of the photovoltaic module ends are cut by the corner-cutting assembly 2, and the dust generated is adsorbed and collected by the dust collection assembly 3.

[0019] Specifically, the corner reduction assembly includes a grinding belt wheel 21 disposed on a machine base, and tensioning wheels 22 disposed on both sides of the grinding belt wheel 21. The grinding belt wheel 21 is connected to a driving mechanism, and the grinding belt wheel 21 and the tensioning wheel 22 are arranged in a triangular shape, and the grinding belt wheel 21 and the tensioning wheel 22 are connected by a grinding belt 23. The corner reduction area is between the tensioning wheels 22, and the angle between the grinding belt and the horizontal direction between the tensioning wheels 22 is the same as the angle of the end of the photovoltaic module to be reduced. In this embodiment, the angle between the grinding belt and the horizontal direction between the tensioning wheels 22 is 45°. An opening connected to the dust collection assembly 3 is provided below the corner reduction area.

[0020] A box cover mounting assembly is disposed at one end of the frame 1, and the box cover mounting assembly is disposed above the corner chamfer assembly 2 at one end.

[0021] The box cover installation assembly includes a silo 51 disposed at the end of the frame, the discharge end of the silo 51 is connected to a vibration plate assembly 52, and a robot assembly 53 for installing the box cover is disposed at the discharge end of the vibration plate assembly 52. ​​The photovoltaic assembly transmitted into the device is cornered by the cornering assembly and then installed by the box cover installation assembly.

[0022] The upper end of the frame 1 is provided with a detection component for detecting whether the position of the junction box meets the requirements, and the detection component includes an image acquisition component 11, and a glue detection component 13 arranged below the image acquisition component 11 for detecting whether the glue filling and curing are completed during the installation of the box cover. The glue detection component 13 includes a cylinder arranged on the frame 1 and a probe connected to the cylinder, and the probe is movably arranged above the junction box by being driven by the cylinder.

[0023] The image acquisition component 11 is arranged in the middle of the rack 1, and the image acquisition component includes at least two acquisition cameras distributed in a straight line, and the number of the acquisition cameras is equivalent to the number of junction boxes. The acquisition camera is electrically connected to the image analysis control host. In this embodiment, three acquisition cameras are arranged side by side. By arranging the acquisition camera in the middle of the upper end of the rack, the image can be directly acquired after the photovoltaic component is straightened.

[0024] In order to better understand the present invention, the following is an explanation of the implementation principle of the present invention:

[0025] The photovoltaic module to be installed is transported into the device with the back facing upward through the transmission component. After the photovoltaic module is corrected, the image acquisition component performs image acquisition to confirm the position of the junction box. The probe in the glue detection component extends into the junction box under the action of the cylinder to detect whether the glue filling and curing are completed. After completion, the robot component grabs the box cover in the vibration plate component and installs it on the junction box. At the same time, the corner reduction component works to reduce the corners of the ends of the photovoltaic module. Among them, the cover-fastening action and the corner reduction action are completed by different mechanisms, and the two do not affect each other. Therefore, they can be performed simultaneously, thereby improving efficiency.

[0026] Finally, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. that appear in the text indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0027] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. Photovoltaic module box cover installation device, characterized in that: It comprises a frame, on which a transmission component for transmitting photovoltaic components is arranged, a corner-cutting component is arranged at the end of the frame, a detection component is arranged at the upper end of the frame, the detection component comprises an image acquisition component, and a box cover installation component is arranged at one end of the frame, and the photovoltaic components transmitted into the device are installed with the box cover after being corner-cut by the corner-cutting component.

2. The photovoltaic module cover installation device according to claim 1, characterized in that: The image acquisition component is arranged in the middle of the frame, and the image acquisition component includes at least two acquisition cameras distributed in a straight line, and the number of the acquisition cameras is equal to the number of the junction boxes.

3. The photovoltaic module cover installation device according to claim 2, characterized in that: The box cover installation assembly includes a silo arranged at the end of the frame, the discharge end of the silo is connected to the vibration plate assembly, and the discharge end of the vibration plate assembly is provided with a robot assembly for installing the box cover.

4. The photovoltaic module cover installation device according to claim 3, characterized in that: The box cover mounting assembly is arranged above the corner chamfer assembly.

5. The photovoltaic module cover installation device according to claim 4, characterized in that: The detection component also includes a glue detection component arranged below the image acquisition component, and the glue detection component includes a cylinder arranged on a frame and a probe connected to the cylinder, and the probe is arranged above the junction box.

6. The photovoltaic module cover installation device according to claim 5, characterized in that: The corner-rolling components are arranged at the four end corners of the frame, and the corner-rolling components are communicated with the dust collection components arranged outside the frame.

7. The photovoltaic module cover installation device according to claim 6, characterized in that: The bottom of the corner chamfering assembly is mounted on the frame via a sliding block.

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