Automatic lubricating oil filling machine
By adopting a fixed oil suction pipe and a moving oil conduit pipe in the lubricant automatic filling machine and connecting it with the filling height adjustment mechanism, the problem that the conduit structure fixation in the prior art cannot adapt to bottles of different specifications and heights is solved, and a more efficient and accurate automatic filling effect is achieved.
Patent Information
- Application Number
- CN202420961585.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-05-07
AI Technical Summary
In existing automatic lubricant filling machines, the conduit structure is fixed and cannot adapt to filling bottles of different specifications and heights, resulting in low automatic filling efficiency and lubricant spilling problems.
An automatic lubricating oil filling machine is designed, adopting a fixed oil suction pipe and a two-end structure of the moving oil conduit pipe, which is connected through a telescopic hose, and the oil conduit pipe is connected with the filling height adjustment mechanism to realize the height adjustment of the oil conduit pipe and the filling head.
This design reduces usage limitations and can adapt to more highly specification filling bottles, improves the efficiency and accuracy of automatic filling and reduces the possibility of lubricant spilling.
Smart Images

Figure CN222699992U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lubricating oil production, in particular to an automatic lubricating oil filling machine. Background Art
[0002] Lubricating oil generally consists of two parts: base oil and additives. Base oil is the main component of lubricating oil and determines the basic properties of lubricating oil. Additives can make up for and improve the deficiencies in the performance of base oil and give it certain new properties. They are an important component of lubricating oil. During production, after the lubricating oil is stirred and blended, it needs to be filled in bottles for sealing. Existing lubricating oil filling machines generally use pure manual or semi-automatic filling. However, the working efficiency of such filling machines with a low degree of automation is difficult to improve, and the labor cost invested is relatively high, and the functional practicality is relatively poor. For this reason, the application number: CN201922459876.3 discloses an automatic lubricating oil filling machine, including a main body, a base welded to the bottom of the main body, and the four corners of the bottom wall of the base are welded by A supporting foot is connected by assembly screws, an inner warehouse door is hinged in the middle of the front outer wall of the main body, a handle is connected to the front outer wall of the main body by assembly screws, an inner warehouse chamber is fixedly provided inside the main body, a storage barrel is fixedly provided inside the inner warehouse chamber, a machine table is hinged on the top wall of the main body, a feeder is fixedly provided on the front side of the top wall of the machine table, a stand is fixedly provided on the rear side of the top wall of the machine table, an in-position sensor is fixedly installed in the middle of the front outer wall of the stand, a machine head is hinged on the top wall of the stand, a PLC control panel is embedded in the front outer wall of the machine head, an external oil pipe is clamped in the middle of the bottom wall of the machine head, the overall structural design is relatively simple, the degree of automation is relatively high, and it has certain use value and promotion value.
[0003] However, the above scheme still has certain defects. The inventor has found through research that the first conduit and the second conduit used for extracting and delivering oil in the above scheme are both fixed structures, so the position of the oil outlet is relatively fixed relative to the height of the feeder. There are many specifications of bottles for filling lubricating oil. When the height of the oil outlet is fixed, there will be certain limitations when filling bottles of different specifications and heights. There is a possibility that the bottle is too high to be automatically filled or the bottle is too low and the lubricating oil may spill.
[0004] How to invent an automatic lubricating oil filling machine to improve these problems has become an urgent problem to be solved by technicians in this field. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides an automatic lubricating oil filling machine, which aims to improve the first conduit and the second conduit used for extracting and delivering oil, which are both fixed structures, so the position of the oil outlet is relatively fixed relative to the height of the feeder, and there are many specifications of filled lubricating oil bottles. When the height of the oil outlet is fixed, it will lead to certain limitations when filling bottles of different specifications and heights.
[0006] The utility model is implemented as follows: an automatic lubricating oil filling machine comprises a filling cabinet, the filling cabinet comprises a cabinet body, a filling channel is arranged in the middle of the cabinet body, a mounting cavity is arranged on one side of the filling channel and inside the cabinet body, a filling device is arranged in the mounting cavity, the filling device comprises an oil storage tank, the oil storage tank is fixedly mounted on the inner wall at the bottom of the mounting cavity, a through hole is arranged on one side of the upper surface of the oil storage tank and an oil extraction pipe is fixedly connected in the through hole, one end of the oil extraction pipe extends into the oil storage tank, the oil extraction pipe is connected to an oil pump, the other end of the oil extraction pipe is connected to one end of a telescopic hose, the other end of the telescopic hose is connected to one end of an oil guide pipe, the oil guide pipe is fixedly mounted on a filling height adjusting mechanism, the other end of the oil guide pipe is connected to a filling head, a conveying device is arranged in the filling channel, and a position sensor is fixedly mounted on the inner wall of one side of the filling channel at a position corresponding to the filling head.
[0007] In a preferred technical solution of the utility model, symmetrically distributed operating doors are rotatably mounted on both ends of one side surface of the cabinet, and a visual window is provided on one side surface of each operating door.
[0008] In a preferred technical solution of the utility model, the filling height adjustment mechanism includes a guide groove opened on the inner wall of one side of the light-filling channel, a slider is slidably installed in the guide groove, a through groove is opened on the surface of one end of the slider, the oil guide pipe is fixedly installed in the through groove, and the slider is connected to the lifting mechanism.
[0009] In a preferred technical solution of the present utility model, the lifting mechanism includes a connecting block, which is fixedly mounted on one side surface of the slider, and a threaded hole is penetrated through the top surface of the connecting block, and an adjusting screw is threadedly connected in the threaded hole, and the bottom end of the adjusting screw is rotatably mounted on the upper surface of the oil storage tank, and the top end of the adjusting screw is fixedly connected to one end of the output shaft of the driving motor, and the driving motor is fixedly mounted on the top surface of the cabinet, and one end of its output shaft extends to the inside of the mounting cavity through the extension hole.
[0010] In a preferred technical solution of the utility model, a flow meter and a solenoid valve are sequentially connected between one end of the oil guide pipe and the filling head.
[0011] In a preferred technical solution of the utility model, a heat-conducting cover is provided on the outer fixed sleeve of the oil-conducting pipe, and electric heating plates are fixedly connected to the top, bottom and both side surfaces of the heat-conducting cover.
[0012] In a preferred technical solution of the utility model, an oil filling port is provided on the other side of the top surface of the oil storage tank, a guide slope is provided on the bottom inner wall of the oil storage tank, and the lower end of the guide slope is close to the bottom end of the oil extraction pipe.
[0013] The beneficial effect of the utility model is that the utility model obtains an automatic lubricating oil filling machine through the above design. When in use, the oil delivery pipeline is set as a fixed oil extraction pipe and a movable oil guide pipe two-end structure, and the two are connected by a telescopic hose, and the oil guide pipe is connected to the filling height adjustment mechanism. This can reduce the use limitations when performing lubricating oil filling work and can adapt to filling bottles of more height specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a schematic three-dimensional diagram of the overall structure provided by the embodiment of the utility model;
[0016] Figure 2 A schematic three-dimensional diagram of the overall cross-sectional structure provided for an embodiment of the utility model;
[0017] Figure 3 A schematic three-dimensional diagram of the overall cross-sectional structure of the filling device and the filling height adjustment mechanism provided in the embodiment of the utility model;
[0018] Figure 4 A schematic three-dimensional diagram of the overall cross-sectional structure of the other side filling device and the filling height adjustment mechanism provided in an embodiment of the utility model;
[0019] Figure 5 This is a schematic three-dimensional diagram of the overall structure of the filling device provided in an embodiment of the utility model.
[0020] In the figure: 1-filling cabinet; 2-filling device; 3-filling height adjustment mechanism; 4-conveying device; 101-cabinet; 102-operating door; 103-visible window; 201-oil storage tank; 202-oil extraction pipe; 203-oil pump; 204-telescopic hose; 205-oil guide pipe; 206-filling head; 207-flow meter; 208-solenoid valve; 209-heat conductive cover; 210-electric heating plate; 211-oil filling port; 212-flow guide slope; 301-guide slide; 302-sliding block; 303-connecting block; 304-adjusting screw; 305-driving motor. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figures 1 to 5 The utility model provides a technical solution: an automatic lubricating oil filling machine, including a filling cabinet 1, the filling cabinet 1 includes a cabinet body 101, a filling channel is arranged in the middle of the cabinet body 101, one side of the filling channel is located inside the cabinet body 101 and an installation cavity is arranged, a filling device 2 is arranged in the installation cavity, the filling device 2 includes an oil storage tank 201, the oil storage tank 201 is fixedly installed on the inner wall of the bottom of the installation cavity, a through hole is arranged on one side of the upper surface of the oil storage tank 201, and an oil extraction pipe 202 is fixedly connected to the through hole, and one end of the oil extraction pipe 202 Extending to the inside of the oil storage tank 201, the oil extraction pipe 202 is connected to the oil pump 203, the other end of the oil extraction pipe 202 is connected to one end of the telescopic hose 204, the other end of the telescopic hose 204 is connected to one end of the oil guide pipe 205, the oil guide pipe 205 is fixedly installed on the filling height adjustment mechanism 3, the other end of the oil guide pipe 205 is connected to the filling head 206, a conveying device 4 is provided in the filling channel, and a position sensor is fixedly installed on the inner wall of one side of the filling channel at a position corresponding to the filling head 206.
[0023] See also Figure 1 The cabinet body 101 has symmetrically distributed operating doors 102 rotatably mounted on both ends of one side surface, and each operating door 102 has a visual window 103 disposed on one side surface.
[0024] By arranging the filling device 2 and the conveying device 4 in a semi-enclosed filling channel, the noise and splashing oil stains generated during the operation of the equipment can be relatively reduced, and the situation where external dust enters the filling bottle can also be relatively reduced.
[0025] See also Figures 2 to 5 The filling height adjustment mechanism 3 includes a guide slot 301 provided on the inner wall of one side of the light-filling channel, a slider 302 is slidably installed in the guide slot 301, a through slot is provided on the surface of one end of the slider 302, the oil guide pipe 205 is fixedly installed in the through slot, and the slider 302 is connected to the lifting mechanism.
[0026] The lifting mechanism drives the slider 302 to slide up and down in the guide slot 301, so that the height of the oil guide pipe 205 and the filling head 206 can be adjusted, so that the height can be flexibly adjusted according to the actual height of the filling bottle, reducing limitations in use.
[0027] Furthermore, the lifting mechanism includes a connecting block 303, which is fixedly mounted on one side surface of the slider 302. A threaded hole is penetrated through the top surface of the connecting block 303, in which an adjusting screw 304 is threadedly connected. The bottom end of the adjusting screw 304 is rotatably mounted on the upper surface of the oil storage tank 201, and the top end of the adjusting screw 304 is fixedly connected to one end of the output shaft of the driving motor 305. The driving motor 305 is fixedly mounted on the top surface of the cabinet 101, and one end of its output shaft extends to the inside of the mounting cavity through the extension hole.
[0028] When the driving motor 305 is started to drive the adjusting screw 304 to rotate, since the connecting block 303 is threadedly connected to the adjusting screw 304 through the threaded hole and is fixedly connected to the slider 302 at the same time, the slider 302 can slide upward or downward in the guide groove 301 according to the rotation direction of the adjusting screw 304, thereby driving the oil guide pipe 205 and the filling head 206 to adjust the height.
[0029] Furthermore, a flow meter 207 and a solenoid valve 208 are connected in sequence between one end of the oil guide pipe 205 and the filling head 206 .
[0030] The filling capacity can be precisely controlled by providing the flow meter 207 and the solenoid valve 208 to ensure the accuracy of the capacity during automatic filling of the lubricating oil.
[0031] Furthermore, a heat-conducting cover 209 is fixedly sleeved outside the oil-conducting pipe 205 , and electric heating plates 210 are fixedly connected to the top, bottom and both side surfaces of the heat-conducting cover 209 .
[0032] By starting the electric heating plate 210 to heat the electric heating plate 210 from all sides, the electric heating plate 210 transfers the heat to the oil guide pipe 205 inside it, thereby heating the lubricating oil inside the oil guide pipe 205, thereby improving the fluidity of the lubricating oil by increasing the temperature of the lubricating oil, thereby improving the efficiency of automatic filling.
[0033] Furthermore, an oil filling port 211 is provided on the other side of the top surface of the oil storage tank 201 , and a guide slope 212 is provided on the bottom inner wall of the oil storage tank 201 , and the lower end of the guide slope 212 is close to the bottom end of the oil extraction pipe 202 .
[0034] Lubricating oil can be added to the oil storage tank 201 through the oil filling port 211, and the guide slope 212 provided at the bottom of the oil storage tank 201 can make the internal lubricating oil flow to the bottom end of the oil extraction pipe 202 to ensure the stability of oil supply.
[0035] Working principle: add lubricating oil into the oil storage tank 201, start the driving motor 305 according to the height of the filling bottle, drive the slider 302 to slide in the guide slot 301 by adjusting the rotation of the screw 304 to adjust the height of the oil guide pipe 205 and the filling head 206, place the filling bottles on the conveying device 4 at a predetermined interval and convey them to the filling channel, and when the filling bottles reach the bottom of the filling head 206, the position sensor is triggered, and the position sensor converts the signal into an electrical signal to start the oil pump 203 to extract the lubricating oil inside the oil storage tank 201 through the oil extraction pipe 202, and the lubricating oil enters the telescopic hose 204 through the oil extraction pipe 202, and enters the oil guide pipe 205 through the telescopic hose 204, and the oil guide pipe 205 and the filling head 206 are connected to the flow meter 207 The solenoid valve 208 can calculate the flow rate of the passing lubricating oil. When the flow rate reaches the preset filling capacity, the solenoid valve 208 closes the oil circuit. After completing a filling work, the conveying device 4 transports the subsequent empty filling bottles to the bottom of the filling head 206 for filling. The heat conductive cover 209 and the electric heating plate 210 arranged outside the oil guide pipe 205 can heat the lubricating oil in the oil guide pipe 205 to improve its fluidity and improve the filling efficiency. By setting the oil delivery pipeline as a fixed oil extraction pipe 202 and a movable oil guide pipe 205 two-end structure, and connecting the two through a telescopic hose 204, and connecting the oil guide pipe 205 to the filling height adjustment mechanism 3, the use limitations can be reduced during the lubricating oil filling work, and more filling bottles of different height specifications can be adapted.
[0036] It should be noted that the specific models and specifications of the position sensor, oil pump 203, flow meter 207, solenoid valve 208, electric heating plate 210, drive motor 305 and conveying device 4 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0037] The power supply and principles of the position sensor, oil pump 203, flow meter 207, solenoid valve 208, electric heating plate 210, drive motor 305 and conveying device 4 are clear to those skilled in the art and will not be described in detail herein.
[0038] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. An automatic lubricating oil filling machine, characterized in that: The filling cabinet comprises a filling cabinet, which comprises a cabinet body, a filling channel is arranged in the middle of the cabinet body, an installation cavity is arranged on one side of the filling channel and located inside the cabinet body, a filling device is arranged in the installation cavity, the filling device comprises an oil storage tank, the oil storage tank is fixedly mounted on the inner wall of the bottom of the installation cavity, a through hole is arranged on one side of the upper surface of the oil storage tank, and an oil extraction pipe is fixedly connected in the through hole, one end of the oil extraction pipe extends into the inside of the oil storage tank, the oil extraction pipe is connected to an oil pump, the other end of the oil extraction pipe is connected to one end of a telescopic hose, the other end of the telescopic hose is connected to one end of an oil guide pipe, the oil guide pipe is fixedly mounted on a filling height adjusting mechanism, the other end of the oil guide pipe is connected to a filling head, a conveying device is arranged in the filling channel, and a position sensor is fixedly mounted on the inner wall of one side of the filling channel at a position corresponding to the filling head.
2. The automatic lubricating oil filling machine according to claim 1, characterized in that: The two ends of one side surface of the cabinet body are rotatably mounted with symmetrically distributed operating doors, and a visual window is arranged on one side surface of each operating door.
3. The automatic lubricating oil filling machine according to claim 1, characterized in that: The filling height adjustment mechanism includes a guide slot opened on the inner wall of one side of the optical channel, a slider is slidably installed in the guide slot, a through slot is opened on the surface of one end of the slider, the oil guide pipe is fixedly installed in the through slot, and the slider is connected to the lifting mechanism.
4. The automatic lubricating oil filling machine according to claim 3, characterized in that: The lifting mechanism includes a connecting block, which is fixedly installed on one side surface of the slider. A threaded hole is penetrated through the top surface of the connecting block. An adjusting screw is threadedly connected in the threaded hole. The bottom end of the adjusting screw is rotatably installed on the upper surface of the oil storage tank. The top end of the adjusting screw is fixedly connected to one end of the output shaft of the driving motor. The driving motor is fixedly installed on the top surface of the cabinet, and one end of its output shaft extends to the inside of the installation cavity through the extension hole.
5. The automatic lubricating oil filling machine according to claim 1, characterized in that: A flow meter and a solenoid valve are sequentially connected between one end of the oil guide pipe and the filling head.
6. The automatic lubricating oil filling machine according to claim 1, characterized in that: The outer fixed sleeve of the oil guide pipe is provided with a heat-conducting cover, and the top, bottom and both side surfaces of the heat-conducting cover are fixedly connected with electric heating plates.
7. The automatic lubricating oil filling machine according to claim 1, characterized in that: An oil filling port is arranged on the other side of the top surface of the oil storage tank, and a guide slope is arranged on the inner wall of the bottom of the oil storage tank, and the lower end of the guide slope is close to the bottom end of the oil extraction pipe.
Citation Information
Patent Citations
Automatic lubricating oil filling machine
CN211733814U