A kind of impurity removal device for metal material processing

By using airflow disturbance in the metal impurity removal device instead of water washing, combined with the design of fan, dust collector and electromagnet, the problems of water corrosion and low removal efficiency caused by water washing are solved, and more efficient impurity removal and resource recovery are achieved.

CN222710222UActive Publication Date: 2025-04-04TIANJIN JIAYUAN TECH DEV CO LTD
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Patent Information

Application Number
CN202420974375.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-04-04
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Existing metal debris removal devices can easily lead to water corrosion during the water washing process, reducing impurity removal efficiency, and metal particles and dirt in the wastewater can easily clog the pipeline, increasing the difficulty of cleaning.

Method used

Airflow disturbance is used instead of water washing. By setting up a fan and a dust collector, the airflow is used to remove dust and impurities from the metal surface, and magnetic substances are adsorbed through electromagnets to separate and remove impurities.

Benefits of technology

Effectively prevent water corrosion, improve impurity removal efficiency, reduce cleaning difficulty, and save resources and improve recycling efficiency by separating magnetic substances.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222710222U_ABST
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Abstract

The utility model provides an impurity removal device for metal material processing, characterized in that it comprises a conveying impurity removal mechanism and a filtering impurity removal mechanism, the conveying impurity removal mechanism is in contact with the filtering impurity removal mechanism, the conveying impurity removal mechanism comprises a bracket, one side of the bracket is fixedly connected to a fixing frame, the fixing frame is fixedly connected to a material discharge trough, the other side of the bracket is fixedly connected to a material guide trough, the upper end of the bracket close to one side of the material discharge trough is fixedly connected to a connecting cover, the top of the connecting cover is plugged with an electromagnet, the middle part of the bracket is connected to a conveyor belt, and a driving motor is arranged beside the conveyor belt; by changing the water-washing metal mode to air flow disturbance, water corrosion can be prevented; by separately arranging various functional mechanisms, the efficiency of separation and impurity removal can be improved; by arranging an electromagnet, magnetic substances in metal fragments can be adsorbed so as to be recovered for other uses, thereby saving resources.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal impurity removal, in particular to an impurity removal device for metal material processing. Background Art

[0002] At present, the pollution of metal impurities in industrial production is a very serious problem, especially in the production process of metal materials such as steel and non-ferrous metals. Since these materials often need to go through complex processing techniques to form products for practical application, these metal materials often contain metal impurities. These metal impurities not only affect the quality and performance of the products, but also pollute the environment. Therefore, the impurity removal process is particularly important in the process of processing metal materials.

[0003] Patent No. CN218854540U provides a metal debris removal device for metal debris recovery, including a storage frame, a chute, a shell, a support leg, a cover plate, a storage bottom plate, an electric control valve, a water tank, a valve switch, a valve body, a valve core, a vibration motor, a fan blade and a connecting column. The storage frame is connected to the storage bottom plate, the four corners of the storage frame are connected to the limit block and the slide on the shell for sliding connection, the electric control valve is inserted into the shell and connected to the shell, the electric control valve is connected to the water tank, the shell is connected to the water tank, the valve switch is connected to the valve body for rotation, the valve body is connected to the through hole on the bottom of the shell, the valve core is connected to the valve body in the through hole of the valve body for sliding connection, the valve core surface is provided with a through hole, the bottom surface of the vibration motor is connected to the bottom surface of the shell, the top of the vibration motor is detachably connected to the storage bottom plate, the bottom surface of the connecting column is rotatably connected to the bottom surface of the shell, the fan blade is connected to the connecting column, and the connecting column is connected to the first motor. The device removes large-particle soluble impurities by water washing and finally removes solid insoluble impurities by vibration, thereby improving the impurity removal efficiency of the device.

[0004] However, this patented technology still has the following defects: First, during the metal processing, a large amount of dust and metal particles will adhere to the metal surface. In this patented technology, the fan blades are used to rotate the liquid to accelerate the water washing and then directly discharge the wastewater through the pipe. However, the metal particles and dirt mixed in the wastewater will adhere to the storage bottom plate, resulting in a decrease in the filtration rate of the storage bottom plate and a decrease in the impurity removal efficiency. At the same time, the discharged particles and dirt are also easily blocked at the pipe outlet, increasing the difficulty of cleaning the device. In addition, the fan blades and the motor are integrated inside the entire shell, and the metal is washed to remove impurities, which causes the sewage to cause water corrosion to the fan blades and the motor, accelerates the damage to the fan blades and the motor, and increases the number of maintenance times. Utility Model Content

[0005] In view of the above technical problems, the utility model provides an impurity removal device for metal material processing which accelerates the impurity removal efficiency.

[0006] The utility model provides an impurity removal device for metal material processing, which is characterized by comprising a conveying impurity removal mechanism and a filtering impurity removal mechanism, the conveying impurity removal mechanism is in contact with the filtering impurity removal mechanism, the conveying impurity removal mechanism comprises a bracket, one side of the bracket is fixedly connected to a fixing frame, the fixing frame is fixedly connected to a material discharge trough, the other side of the bracket is fixedly connected to a material guide trough, the upper end of the bracket close to one side of the material discharge trough is fixedly connected to a connecting cover, the top of the connecting cover is plugged with an electromagnet, the middle part of the bracket is connected to a conveyor belt, and a driving motor is arranged beside the conveyor belt.

[0007] The filtering and impurity removal mechanism includes a box body, the top of the box body is penetrated by an air supply pipe, the air supply pipe is connected to a fan, the fan is connected to a dust collecting box, the inside of the box body is plug-connected with a filter residue plate, a residue collecting trough is arranged at the bottom of the box body, and an observation door is arranged on the top of the residue collecting trough.

[0008] A drawing groove is arranged on the top of the inner side of the connection cover.

[0009] A strip through hole is provided on the surface of the box body near the material guide trough, another strip through hole is provided on the surface of the box body near the filter plate, a slot is arranged inside the box body, and a vibration motor is installed at the rear side of the box body.

[0010] An air outlet pipe is arranged on the top of the dust collecting box, and a dust filter is arranged inside the dust collecting box.

[0011] The beneficial effects of the utility model are as follows: the utility model is an impurity removal device for metal material processing, which can prevent water corrosion by changing the water-washing method of metal to airflow disturbance; the efficiency of separation and impurity removal can be improved by separately arranging various functional mechanisms; by arranging electromagnets, magnetic substances in metal fragments can be adsorbed so as to be recovered for other uses, thereby saving resources; by arranging components such as fans and dust collecting boxes, when metal fragments fall from the material guide chute, dust on the metal fragments can be pumped out, thereby cleaning the metal fragments; by arranging a vibration motor on one side of the box body, the filtering rate can be accelerated; by arranging a slag collecting chute, it is convenient for staff to collect metal slag. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the utility model from a side view;

[0013] Figure 2 It is a schematic diagram of the structure of the utility model from top to side;

[0014] Figure 3 This is a schematic diagram of the structure of the dust collection box of the utility model;

[0015] Figure 4 It is a schematic diagram of the structure of the utility model from the rear side.

[0016] Figure numerals: 1- bracket; 2- connecting cover; 3- electromagnet; 4- fixing frame; 5- material discharge chute; 6- driving motor; 7- box body; 8- air supply pipe; 9- fan; 10- dust collecting box; 11- observation door; 12- slag collecting trough; 13- air outlet pipe; 14- conveyor belt; 15- slag filter plate; 16- material guide chute; 17- dust filter net; 18- vibration motor. DETAILED DESCRIPTION

[0017] Example 1

[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the present invention.

[0019] like Figure 1 As shown, the utility model provides an impurity removal device for metal material processing, which is characterized in that it includes a conveying impurity removal mechanism and a filtering impurity removal mechanism. The conveying impurity removal mechanism is in contact with the filtering impurity removal mechanism. The conveying impurity removal mechanism includes a bracket 1, one side of the bracket 1 is fixedly connected to a fixing frame 4, the fixing frame 4 is fixedly connected to a material discharge chute 5, and the other side of the bracket 1 is fixedly connected to a material guide chute 16. The upper end of the bracket 1 close to the material discharge chute 16 is fixedly connected to a connecting cover 2, the top of the connecting cover 2 is plugged into an electromagnet 3, the middle of the bracket 1 is connected to a conveyor belt 14, and a driving motor 6 is arranged beside the conveyor belt 14.

[0020] The filtering and impurity removal mechanism includes a box body 7, an air supply pipe 8 is connected to the top of the box body 7, the air supply pipe 8 is connected to the fan 9, the fan 9 is connected to the dust collecting box 10, the inside of the box body 7 is plugged and connected to the filter residue plate 15, a residue collecting trough 12 is arranged at the bottom of the box body 7, and an observation door 11 is arranged on the upper part of the residue collecting trough 12.

[0021] A drawing groove is arranged on the top of the inner side of the connection cover 2.

[0022] A strip-shaped through hole is provided on the surface of the box body 7 near the material guide trough 16 , another strip-shaped through hole is provided on the surface of the box body 7 near the filter plate 15 , a slot is provided inside the box body 7 , and a vibration motor 18 is provided at the rear side of the box body 7 .

[0023] An air outlet pipe 13 is arranged at the top of the dust collecting box 10 , and a dust filter 17 is arranged inside the dust collecting box 10 .

[0024] Example 2

[0025] When the utility model is in use: first, the metal material is moved to the material discharge trough 5 by an external device, and slowly falls onto the conveyor belt 14 through the material discharge trough 5. The conveyor belt 14 is driven by the driving motor 6. When the metal material is transported to the connecting cover 2, the electromagnet 3 at the connecting cover 2 will adsorb the magnetic material in the metal material, so as to separate the magnetic material. The separated magnetic impurities can be used for other purposes. Then, the metal material will continue to be transported by the conveyor belt 14, and fall into the box body 7 through the guide trough 16. In the process of the metal material falling, the dust particles on the surface of the metal material will spread. At this time, the fan 9 can move the box body The gas in the body 7 is extracted, and after being extracted, the dust is filtered through the dust filter 17 in the dust collecting box 10, and finally the cleaner gas is discharged through the outlet pipe 13. The falling metal material will fall on the filter residue plate 15, and the vibration of the vibration motor 18 will accelerate the screening process. A part of the metal material will remain on the filter residue plate 15, and the other part will fall into the slag collecting tank 12. The observation door 11 is a transparent window, and the situation on the filter residue plate 15 can be observed at any time. When there is too much metal material on the filter residue plate 15, the observation door 11 can be opened, the filter residue plate 15 can be extracted and cleaned, and then installed back to continue working. At the same time, the slag collecting tank 12 can also be extracted, which is convenient for the staff to deal with the internal metal impurities.

[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. The various components mentioned in the utility model are common technologies in the existing field. The technicians in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A metal material processing impurity removal device, characterized in that It includes a conveying and impurity removing mechanism and a filtering and impurity removing mechanism, which are in contact with the filtering and impurity removing mechanism, and the conveying and impurity removing mechanism includes a bracket, one side of the bracket is fixedly connected to a fixing frame, the fixing frame is fixedly connected to a material discharge chute, the other side of the bracket is fixedly connected to a material guide chute, the upper end of the bracket close to the material discharge chute is fixedly connected to a connecting cover, the top of the connecting cover is plugged with an electromagnet, the middle of the bracket is connected to a conveyor belt, a driving motor is arranged beside the conveyor belt, and the filtering and impurity removing mechanism includes a box body, the top of the box body is penetrated by an air supply pipe, the air supply pipe is connected to a fan, the fan is connected to a dust collecting box, the inside of the box body is plugged with a filter residue plate, a residue collecting trough is arranged at the bottom of the box body, and an observation door is arranged at the top of the residue collecting trough.

2. The impurity removal device for metal material processing according to claim 1, characterized in that A drawing groove is arranged on the top of the inner side of the connection cover.

3. The impurity removal device for metal material processing according to claim 1, characterized in that A strip through hole is provided on the surface of the box body near the material guide trough, another strip through hole is provided on the surface of the box body near the filter plate, a slot is arranged inside the box body, and a vibration motor is installed at the rear side of the box body.

4. The impurity removal device for metal material processing according to claim 1, characterized in that An air outlet pipe is arranged on the top of the dust collecting box, and a dust filter is arranged inside the dust collecting box.

Citation Information

Patent Citations

  • A metal scrap removal device for metal scrap recycling

    CN218854540U