A disc blade replacement device for a turret type slitting shear

Abstract

The utility model relates to the field of disc blade replacement devices, and discloses a disc blade replacement device for a turret-type slitting shear, comprising a base, a rotating frame fixedly connected to one side of the upper surface of the base, a lower cutter shaft fixedly connected to one side of the rotating frame, and a single-row tapered roller bearing and a cylindrical roller bearing fixedly connected to the middle of the upper surface of the base. In the utility model, a shearing assembly that needs to be replaced is rotated from a working position to an offline position by rotating a slewing mechanism installed on a slewing support, including a rotating frame, a fixed lower cutter shaft, an upper cutter shaft that can move up and down along the rotating frame, and a lifting mechanism that adjusts the overlap of the shearing blades, and is replaced offline, and the shearing assembly assembled in standby at the offline position is rotated to the working position, so as to achieve functions such as wear replacement and process specification change operation, and the main transmission device can move along the axial direction of the cutter shaft to meet the operation requirements of the rotation of the slewing mechanism.

Description

Technical Field

[0001] The utility model relates to the field of disc blade replacement devices, in particular to a disc blade replacement device for a turret type slitting shear. Background Art

[0002] Turret slitting shears are usually used in automated equipment to cut metal sheets into multiple thin sheets. The disc blade is one of the frequently used and vulnerable parts. The traditional replacement method requires disassembling the machine and then replacing the blades one by one, which is time-consuming and labor-intensive. Therefore, a more convenient disc blade replacement device is needed. A quick disassembly device is set at the connection between the disc blade and the shearing machine to facilitate users to replace the disc blade. The disc blade is locked to the shearing machine through a rotary mounting mechanism, and the angle change of the center of the disc blade is fully utilized to adjust the cutting angle.

[0003] However, when the longitudinal cutting unit is changing the tool during the process, the tool change time is long and the equipment occupies a large area due to the large structure of the main disc shear and the large space for auxiliary operation of the tooling. The design and manufacture of this disc blade changing device requires the use of high-precision parts and special process requirements, so the cost is relatively high. There are multiple components and connecting parts, and regular inspection and maintenance are required to ensure its normal operation. The disc blade changing device speeds up the speed of blade replacement, but the machine still needs to be suspended during the replacement process, which will result in longer production downtime.

[0004] Therefore, those skilled in the art provide a disc blade replacement device for a turret-type slitting shear to solve the problems raised in the above-mentioned background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art, and a disc blade replacement device for a turret-type slitting shear is proposed. The shearing component to be replaced is rotated from the working position to the offline position by rotating a swivel mechanism installed on a swivel support, including a swivel frame, a fixed lower knife shaft, an upper knife shaft that can move up and down along the swivel frame, and a lifting mechanism that adjusts the overlapping amount of the shear blades. The replacement is performed offline, and the shearing component assembled in the offline position is rotated to the working position to achieve functions such as wear replacement and variable process specification operation. The main transmission device can move along the axial direction of the knife shaft to meet the operational requirements of the rotation of the swivel mechanism.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A disc blade replacement device for a turret-type slitting shear comprises a base, a rotating frame is fixedly connected to one side of the upper surface of the base, a lower knife shaft is fixedly connected to one side of the rotating frame, a single-row tapered roller bearing and a cylindrical roller bearing are respectively fixedly connected to the middle of the upper surface of the base, the outer walls of the single-row tapered roller bearing and the cylindrical roller bearing are both sleeved with a first spacer, the upper ends of the single-row tapered roller bearing and the cylindrical roller bearing are respectively fixedly connected to a first bearing cap and a second bearing cap, the upper end of the rotating frame is fixedly connected There is a first skeleton oil seal, the outer wall of one side of the rotating frame is provided with an outer spacer sleeve, the upper end of the single-row tapered roller bearing is respectively fixedly connected with a turbine, a shield and a spring, the upper end of the rotating frame is respectively fixedly connected with a one-way thrust ball bearing and a third bearing cover, the upper end of the single-row tapered roller bearing is respectively fixedly connected with a lead screw, the upper end of the rotating frame is respectively fixedly connected with a screw, a pressure cover and a worm, the inside of the base is respectively fixedly connected with a tapered roller bearing and an end cover, and the outer wall of one side of the rotating frame is fixedly connected with an upper cutter shaft.

[0008] Through the above technical scheme, the shearing component that needs to be replaced is rotated from the working position to the offline position by rotating the slewing mechanism installed on the slewing support, which includes a rotating frame, a fixed lower knife shaft, an upper knife shaft that can move up and down along the rotating frame, and a lifting mechanism that adjusts the overlapping amount of the shear blades. The replacement is performed offline, and the assembled shearing component in the offline position is rotated to the working position to achieve functions such as wear replacement and variable process specification operation. The main transmission device can move along the axial direction of the knife shaft to meet the operational requirements of the rotation of the slewing mechanism.

[0009] Furthermore, a first slide seat is fixedly connected to one side of the upper portion of the rotating frame, and a fourth bearing cap is fixedly connected to the upper end of the single-row tapered roller bearing;

[0010] Through the above technical solution, the first slide seat is fixedly connected to one side of the upper part of the rotating frame and the fourth bearing cover is fixedly connected to the upper end of the single-row tapered roller bearing, thereby improving the coordination between the devices.

[0011] Furthermore, a fifth bearing cap is fixedly connected to the upper end of the rotating frame, and a single-row four-point contact ball slewing support is fixedly connected to the lower end of the rotating frame;

[0012] Through the above technical solution, the fifth bearing cap is fixedly connected to the upper end of the rotating frame and the single-row four-point contact ball slewing support is fixedly connected to the lower end of the rotating frame, thereby improving the coordination between the devices.

[0013] Furthermore, a reference ring is sleeved on the outer wall of one side of the upper cutter shaft, and a movable frame is fixedly connected to the upper end of the single-row tapered roller bearing;

[0014] Through the above technical solution, a reference ring is sleeved on the outer wall of one side of the upper cutter shaft and the upper end of the single-row tapered roller bearing is fixedly connected to the movable frame, thereby improving the coordination between the devices.

[0015] Furthermore, a shaft sleeve is provided at the lower end of the movable frame, and a sixth bearing cap, a second spacer sleeve, a linear guide rail and a second skeleton oil seal are fixedly connected to the lower end of the single-row tapered roller bearing respectively;

[0016] Through the above technical solution, a shaft sleeve is provided through the lower end sleeve of the movable frame, and the lower end of the single-row tapered roller bearing is respectively fixedly connected with the sixth bearing cover, the second spacer sleeve, the linear guide rail and the second skeleton oil seal to improve the coordination between the devices.

[0017] Furthermore, a second sliding seat is fixedly connected to the top of the single-row tapered roller bearing;

[0018] Through the above technical solution, the second sliding seat is fixedly connected to the top of the single-row tapered roller bearing, thereby improving the coordination between the devices.

[0019] Furthermore, a universal coupling is fixedly connected to the outer wall of one side of the single-row tapered roller bearing, and a gear coupling is fixedly connected to the outer wall of one side of the universal coupling;

[0020] Through the above technical solution, the outer wall of one side of the single-row tapered roller bearing is fixedly connected to the universal coupling and the outer wall of one side of the universal coupling is fixedly connected to the gear coupling, thereby improving the coordination between the devices.

[0021] Furthermore, a hydraulic cylinder is fixedly connected to the middle of the upper surface of the base, and a gear motor is fixedly connected to the outer wall of one side of the gear coupling;

[0022] Through the above technical solution, the hydraulic cylinder is fixedly connected to the middle of the upper surface of the base and the gear motor is fixedly connected to the outer wall of one side of the gear coupling, thereby improving the coordination between the devices.

[0023] The utility model has the following beneficial effects:

[0024] 1. The utility model proposes a disc blade replacement device for a turret type slitting shear. Compared with the existing disc blade replacement device for a turret type slitting shear, the device rotates the shearing component to be replaced from the working position to the offline position through a swivel mechanism installed on a swivel support, including a swivel frame, a fixed lower knife shaft, an upper knife shaft that can move up and down along the swivel frame, and a lifting mechanism that adjusts the overlap of the shear blades. The replacement is performed offline, and the assembled shearing component in the offline position is rotated to the working position, so as to achieve functions such as wear replacement and change of process specification operation. The main transmission device can move along the axial direction of the knife shaft to meet the operational requirements of the rotation of the swivel mechanism.

[0025] 2. The utility model proposes a disc blade replacement device for a turret type slitting shear. Compared with the existing disc blade replacement device for a turret type slitting shear, the device can quickly and easily replace the disc blade of the slitting shear, thereby improving the operation efficiency and production capacity of the machine, making the machine more stable, and thus reducing the maintenance cost of the machine, and avoiding accidental injuries to workers when replacing blades. Because it can quickly replace the disc blade and does not require a large amount of machine operation, the time for replacing the disc blade will be greatly shortened, thereby reducing the machine downtime.

[0026] 3. The utility model proposes a disc blade replacement device for a turret-type slitting shear. Compared with the existing disc blade replacement device for a turret-type slitting shear, the device can accurately replace the disc blade and adjust the cutting angle and position, thereby improving the cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a partial cross-sectional view of a disc blade replacement device of a turret type slitting shear proposed by the utility model;

[0028] Figure 2 It is a side view of a disc blade replacement device of a turret type slitting shear proposed by the utility model;

[0029] Figure 3 A cross-sectional view of a disc blade replacement device for a turret-type slitting shear proposed by the utility model;

[0030] Figure 4 for Figure 1 Enlarged view of point A in the middle.

[0031] Legend:

[0032] 1. Base; 2. Rotating frame; 3. Lower knife shaft; 4. Single-row tapered roller bearing; 5. Cylindrical roller bearing; 6. First spacer; 7. First bearing cover; 8. Second bearing cover; 9. First skeleton oil seal; 10. Outer spacer; 11. Turbine; 12. One-way thrust ball bearing; 13. Third bearing cover; 14. Shield; 15. Spring; 16. Lead screw; 17. Screw; 18. Gland; 19. Worm; 20. Tapered roller bearing; 2 1. End cover; 22. Upper knife shaft; 23. First slide seat; 24. Fourth bearing cover; 25. Fifth bearing cover; 26. Single-row four-point contact ball slewing support; 27. Reference ring; 28. Moving frame; 29. ​​Bushing; 30. Sixth bearing cover; 31. Second spacer; 32. Second skeleton oil seal; 33. Second slide seat; 34. Linear guide; 35. Universal coupling; 36. Gear coupling; 37. Hydraulic cylinder; 38. Gear motor. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1-4 The utility model provides an embodiment: a disc blade replacement device for a turret-type slitting shear, comprising a base 1, a rotating frame 2 is fixedly connected to one side of the upper surface of the base 1, a lower knife shaft 3 is fixedly connected to one side of the rotating frame 2, a single-row tapered roller bearing 4 and a cylindrical roller bearing 5 are respectively fixedly connected to the middle of the upper surface of the base 1, the outer walls of the single-row tapered roller bearing 4 and the cylindrical roller bearing 5 are both sleeved with a first spacer 6, the upper ends of the single-row tapered roller bearing 4 and the cylindrical roller bearing 5 are respectively fixedly connected to a first bearing cap 7 and a second bearing cap 8, the upper end of the rotating frame 2 is fixedly connected There is a first skeleton oil seal 9, an outer spacer sleeve 10 is provided on the outer wall of one side of the rotating frame 2, a turbine 11, a shield 14 and a spring 15 are fixedly connected to the upper end of the single-row tapered roller bearing 4, a one-way thrust ball bearing 12 and a third bearing cover 13 are fixedly connected to the upper end of the rotating frame 2, a lead screw 16 is fixedly connected to the upper end of the single-row tapered roller bearing 4, a screw 17, a pressure cover 18 and a worm 19 are fixedly connected to the upper end of the rotating frame 2, a tapered roller bearing 20 and an end cover 21 are fixedly connected to the inside of the base 1, and an upper cutter shaft 22 is fixedly connected to the outer wall of one side of the rotating frame 2;

[0035] By rotating the slewing mechanism installed on the slewing support, which includes a slewing frame 2, a fixed lower knife shaft 3, an upper knife shaft 22 that can move up and down along the slewing frame 2, and a lifting mechanism for adjusting the overlapping amount of the shear blades, the shearing component that needs to be replaced is rotated from the working position to the offline position, and replaced offline, and the shearing component assembled in the offline position is rotated to the working position, so as to achieve functions such as wear replacement and variable process specification operation. The main transmission device can move along the axial direction of the knife shaft to meet the operational requirements of the rotation of the slewing mechanism.

[0036] A first slide seat 23 is fixedly connected to one side of the upper part of the rotating frame 2, and a fourth bearing cover 24 is fixedly connected to the upper end of the single-row tapered roller bearing 4. The first slide seat 23 is fixedly connected to one side of the upper part of the rotating frame 2 and the fourth bearing cover 24 is fixedly connected to the upper end of the single-row tapered roller bearing 4, thereby improving the coordination between the devices. A fifth bearing cover 25 is fixedly connected to the upper end of the rotating frame 2, and a single-row four-point contact ball slewing support 26 is fixedly connected to the lower end of the rotating frame 2. The fifth bearing cover 25 is fixedly connected to the upper end of the rotating frame 2 and the rotating frame 2 The lower end is fixedly connected with a single-row four-point contact ball slewing support 26 to improve the coordination between the devices. A reference ring 27 is sleeved on the outer wall of one side of the upper cutter shaft 22. The upper end of the single-row tapered roller bearing 4 is fixedly connected with a mobile frame 28. The reference ring 27 is sleeved on the outer wall of one side of the upper cutter shaft 22 and the upper end of the single-row tapered roller bearing 4 is fixedly connected with the mobile frame 28 to improve the coordination between the devices. The lower end of the mobile frame 28 is sleeved with a shaft sleeve 29. The lower end of the single-row tapered roller bearing 4 is respectively fixedly connected with a sixth bearing cap 30, a second spacer sleeve 31, and a linear guide rail. 34 and the second skeleton oil seal 32, a shaft sleeve 29 is provided through the lower end sleeve of the mobile frame 28, the lower end of the single-row tapered roller bearing 4 is respectively fixedly connected with the sixth bearing cover 30, the second spacer 31, the linear guide 34 and the second skeleton oil seal 32 to improve the coordination between the devices, the top of the single-row tapered roller bearing 4 is fixedly connected with the second slide seat 33, the top of the single-row tapered roller bearing 4 is fixedly connected with the second slide seat 33 to improve the coordination between the devices, the outer wall of one side of the single-row tapered roller bearing 4 is fixedly connected with a universal coupling 35, the universal coupling A gear coupling 36 is fixedly connected to the outer wall on one side of 35, a universal coupling 35 is fixedly connected to the outer wall on one side of the single-row tapered roller bearing 4, and a gear coupling 36 is fixedly connected to the outer wall on one side of the universal coupling 35, thereby improving the coordination between the devices, a hydraulic cylinder 37 is fixedly connected to the middle of the upper surface of the base 1, a gear motor 38 is fixedly connected to the outer wall on one side of the gear coupling 36, a hydraulic cylinder 37 is fixedly connected to the middle of the upper surface of the base 1, and a gear motor 38 is fixedly connected to the outer wall on one side of the gear coupling 36, thereby improving the coordination between the devices.

[0037] Working principle: When the device needs to be used, the shearing component that needs to be replaced is rotated from the working position to the offline position by rotating the slewing mechanism installed on the slewing support, which includes a rotating frame 2, a fixed lower knife shaft 3, an upper knife shaft 22 that can move up and down along the rotating frame 2, and a lifting mechanism that adjusts the overlapping amount of the shear blades. The shearing component that needs to be replaced is rotated from the working position to the offline position, and replaced offline. The assembled shearing component in the offline position is rotated to the working position to achieve functions such as wear replacement and variable process specification operation. The main transmission device can move along the axial direction of the knife shaft to meet the operational requirements of the rotation of the slewing mechanism. Through the disc blade replacement device, the disc blade of the slitting shear can be replaced quickly and easily, thereby improving the operating efficiency and production capacity of the machine and making the machine more stable. Therefore, the maintenance cost of the machine can be reduced, and accidental injuries to workers can be avoided when replacing the blades. Because it can quickly replace the disc blades and does not require a lot of machine manipulation, the time for replacing the disc blades will be greatly shortened, thereby reducing the machine downtime.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A disc blade replacement device for a turret type slitting shear, comprising a base (1), characterized in that: A rotating frame (2) is fixedly connected to one side of the upper surface of the base (1), a lower cutter shaft (3) is fixedly connected to one side of the rotating frame (2), a single-row tapered roller bearing (4) and a cylindrical roller bearing (5) are respectively fixedly connected to the middle of the upper surface of the base (1), the outer walls of the single-row tapered roller bearing (4) and the cylindrical roller bearing (5) are both sleeved with a first spacer sleeve (6), the upper ends of the single-row tapered roller bearing (4) and the cylindrical roller bearing (5) are respectively fixedly connected with a first bearing cover (7) and a second bearing cover (8), the upper end of the rotating frame (2) is fixedly connected with a first skeleton oil seal (9), and the outer wall of one side of the rotating frame (2) is sleeved with a An outer spacer (10) is provided, the upper end of the single-row tapered roller bearing (4) is respectively fixedly connected with a turbine (11), a shield (14) and a spring (15), the upper end of the rotating frame (2) is respectively fixedly connected with a one-way thrust ball bearing (12) and a third bearing cover (13), the upper end of the single-row tapered roller bearing (4) is respectively fixedly connected with a lead screw (16), the upper end of the rotating frame (2) is respectively fixedly connected with a screw (17), a pressure cover (18) and a worm (19), the interior of the base (1) is respectively fixedly connected with a tapered roller bearing (20) and an end cover (21), and the outer wall of one side of the rotating frame (2) is fixedly connected with an upper cutter shaft (22).

2. The disc blade replacement device of a turret type slitting shear according to claim 1 is characterized in that: A first sliding seat (23) is fixedly connected to one side of the upper portion of the rotating frame (2), and a fourth bearing cover (24) is fixedly connected to the upper end of the single-row tapered roller bearing (4).

3. The disc blade replacement device of a turret type slitting shear according to claim 1 is characterized in that: The upper end of the rotating frame (2) is fixedly connected to a fifth bearing cover (25), and the lower end of the rotating frame (2) is fixedly connected to a single-row four-point contact ball-type slewing support (26).

4. The disc blade replacement device of a turret type slitting shear according to claim 1, characterized in that: A reference ring (27) is sleeved on the outer wall of one side of the upper cutter shaft (22), and a movable frame (28) is fixedly connected to the upper end of the single-row tapered roller bearing (4).

5. The disc blade replacement device of a turret type slitting shear according to claim 4, characterized in that: The lower end of the movable frame (28) is sleeved with a shaft sleeve (29), and the lower end of the single-row tapered roller bearing (4) is respectively fixedly connected with a sixth bearing cover (30), a second spacer sleeve (31), a linear guide rail (34) and a second skeleton oil seal (32).

6. The disc blade replacement device of a turret type slitting shear according to claim 1, characterized in that: A second sliding seat (33) is fixedly connected to the top of the single-row tapered roller bearing (4).

7. The disc blade replacement device of a turret type slitting shear according to claim 1, characterized in that: A universal coupling (35) is fixedly connected to the outer wall of one side of the single-row tapered roller bearing (4), a gear coupling (36) is fixedly connected to the outer wall of one side of the universal coupling (35), and a gear motor (38) is fixedly connected to the outer wall of one side of the gear coupling (36).

8. The disc blade replacement device of a turret type slitting shear according to claim 1, characterized in that: A hydraulic cylinder (37) is fixedly connected to the middle portion of the upper surface of the base (1).

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