A sawtooth filter shaping device
By designing a sawtooth filter screen setting device including limit blocks, heating plates and push rod cylinders, the tooth shape problem caused by insufficient setting, long time or excessive thrust in the prior art is solved, and the rapid and uniform setting of the material is achieved, and the filter quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420962208.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the prior art, the thermal setting process of the sawtooth filter has problems such as insufficient setting, too long setting time or too tight thrust leading to uneven tooth shape and tooth deformation.
A sawtooth filter shaping device is designed, including a frame, a fixed heating plate, a limit block, a movable and fixed upper pressure plate, a cylinder bracket and a push rod cylinder. The width of the heat setting channel is defined by the limiting block, the fixed upper pressure plate provides an upper plane limit, and the push rod cylinder pushes the material to move and press it to achieve sufficient heating setting of the material.
The device can achieve sufficient shaping of materials, shorten the shaping time, avoid uneven tooth shape and deformation problems, improve the quality and efficiency of the humidified filter, and reduce material loss and employee labor intensity.
Smart Images
Figure CN222712613U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sawtooth filter screen production device, in particular to a sawtooth filter screen shaping device. Background Art
[0002] With the advancement of air-conditioning technology and the improvement of people's living standards, people's requirements for air quality have also increased. Air cleanliness, air humidity and air temperature are all important factors that constitute air quality. It is of great significance to people's living environment, working environment, and industrial production.
[0003] At present, indoor air purification is mainly achieved by air purifiers, which can filter, adsorb, decompose or transform various pollutants in the air. (Generally including PM2.5, dust, pollen, second-hand smoke, etc.) Effectively improve air cleanliness. The filtration function of air purifiers is mainly achieved through filter materials, which are mainly divided into primary efficiency, medium efficiency, high efficiency and super high efficiency. The primary efficiency mainly filters suspended particles, dust, etc. in the air. The primary efficiency is achieved through various folding nets. The folding net mainly increases the filtration area to extend the service life of the filter material.
[0004] At present, the folding mesh is mainly formed by rolling the material into teeth, then heating it and manually operating it with a special fixture. Manual operation has problems such as insufficient shaping, too long shaping time, or too tight thrust, resulting in uneven tooth shape and tooth deformation. Summary of the invention
[0005] In order to solve the technical problems of uneven tooth shape and tooth deformation caused by insufficient shaping or too long shaping time or too tight thrust in the existing heat shaping method, the utility model provides a sawtooth filter shaping device with sufficient shaping and short shaping time.
[0006] The utility model provides the following technical solutions:
[0007] A sawtooth filter shaping device comprises a frame, a fixed heating plate is connected to the top of the frame, the fixed heating plate is connected to two parallel limit blocks, a movable upper pressure plate and a fixed upper pressure plate are arranged above the limit blocks, one end of the movable upper pressure plate is movably connected to the fixed upper pressure plate, a cylinder bracket is installed on the fixed upper pressure plate, a pressure plate cylinder is installed on the cylinder bracket, the piston rod of the pressure plate cylinder is movably connected to a pressure plate connecting seat, the pressure plate connecting seat is fixed on the movable upper pressure plate, and a push rod cylinder is fixedly connected to one side of the upper side of the frame, and the push rod cylinder is connected to the push rod.
[0008] Furthermore, the fixed heating plate is an iron plate, an aluminum plate, or a stainless steel plate.
[0009] Furthermore, a heat setting channel is located between the two parallel limit blocks.
[0010] Furthermore, the fixed upper pressure plate is an iron plate, an aluminum plate, or a stainless steel plate.
[0011] Furthermore, the cylinder bracket is hinged to the pressure plate cylinder.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: the limit block of the utility model can limit the width of the heat setting channel, the fixed upper pressure plate provides an upper plane limit for the channel of the material to be set, and then the material is pushed to move by the push rod cylinder, thereby achieving material compression and pushing the material into the heat setting channel, thereby achieving material setting. This device can solve the problem of uneven tooth shape and tooth deformation caused by insufficient setting or too long setting time, or too tight thrust. The quality and efficiency of the produced humidification filter are greatly improved, reducing material loss and employee labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the front view of the utility model.
[0014] Figure 2 It is a top view of the utility model.
[0015] Figure 3 It is a stereogram of the utility model.
[0016] In the figure: 1. frame; 2. push rod cylinder; 3. fixed heating plate; 4. push rod; 5. limit block; 6. cylinder bracket; 7. movable upper pressure plate; 8. pressure plate cylinder; 9. pressure plate connecting seat; 10. fixed upper pressure plate; 11. heat setting channel. Implementation
[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-3The utility model is a sawtooth filter shaping device, comprising a frame 1, a fixed heating plate 3 is connected above the frame 1, two parallel limit blocks 5 are connected to the fixed heating plate 3, a movable upper pressing plate 7 and a fixed upper pressing plate 10 are installed above the limit blocks 5, one end of the movable upper pressing plate 7 is movably connected to the fixed upper pressing plate 10, and the other end of the movable upper pressing plate 7 can be opened or closed, a cylinder bracket 6 is installed on the fixed upper pressing plate 10, a pressing plate cylinder 8 is installed on the cylinder bracket 6, a piston rod of the pressing plate cylinder 8 is movably connected to a pressing plate connecting seat 9, and the pressing plate connecting seat 9 is fixed on the movable upper pressing plate 7, and a push rod cylinder 2 is fixedly connected to one side of the upper side of the frame 1, and the push rod cylinder 2 is connected to the push rod 4.
[0019] The frame 1 is made of processed metal material, and its main function is to support and fix the entire device.
[0020] The fixed heating plate 3 is an iron plate, an aluminum plate, or a stainless steel plate. Its main function is to provide a plane support for the material to be shaped and to heat the material, and the heating temperature can be adjusted as needed.
[0021] The main function of the limit block 5 is to ensure the thickness of the shaping material. The heat-setting channel is between the two parallel limit blocks 5. The limit block 5 can also limit the width of the heat-setting channel. The push rod 4 is aligned with the heat-setting channel.
[0022] The fixed upper pressing plate 10 is an iron plate, an aluminum plate, or a stainless steel plate, and its main function is to provide an upper plane limit for the channel of the material to be shaped.
[0023] The cylinder bracket 6 is hinged to the pressure plate cylinder 8. The main function of the cylinder bracket 6 is to support the pressure plate cylinder 8 and ensure that the cylinder can rotate.
[0024] The push rod cylinder 2 is mainly used to push the material to move through the push rod 4 after the material is put in, so as to achieve material compaction, and push the material into the heat setting channel to achieve material setting.
[0025] After manually placing the sawtooth material to be shaped into the designated position, the start switch is pressed, the movable upper pressing plate 7 moves downward to press the material, the push rod 4 moves forward, and the material is pushed into the shaping channel for shaping. After the shaping time is completed, the movable upper pressing plate 7 moves upward and the push rod 4 moves backward. Repeat the above actions, so that the sawtooth material passes through the heat shaping channel in sequence under the pressed state, thereby achieving heat shaping.
[0026] Compared with the original shaping device, the heat shaping device of the utility model can solve the problems of uneven tooth shape and tooth deformation caused by insufficient shaping, too long shaping time, or too tight thrust. The quality and efficiency of the produced humidification filter are greatly improved, and the loss of materials and the labor intensity of employees are reduced.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A sawtooth filter shaping device, characterized in that: The invention comprises a frame (1), a fixed heating plate (3) is connected to the top of the frame (1), the fixed heating plate (3) is connected to two parallel limit blocks (5), a movable upper pressure plate (7) and a fixed upper pressure plate (10) are arranged above the limit blocks (5), one end of the movable upper pressure plate (7) is movably connected to the fixed upper pressure plate (10), a cylinder bracket (6) is installed on the fixed upper pressure plate (10), a pressure plate cylinder (8) is installed on the cylinder bracket (6), a piston rod of the pressure plate cylinder (8) is movably connected to a pressure plate connecting seat (9), and the pressure plate connecting seat (9) is fixed on the movable upper pressure plate (7), and a push rod cylinder (2) is fixedly connected to one side of the top of the frame (1), and the push rod cylinder (2) is connected to the push rod (4).
2. A sawtooth filter shaping device according to claim 1, characterized in that: The fixed heating plate (3) is an iron plate, an aluminum plate, or a stainless steel plate.
3. The sawtooth filter shaping device according to claim 1, characterized in that: A heat setting channel is located between the two parallel limit blocks (5).
4. A sawtooth filter shaping device according to claim 1, characterized in that: The fixed upper pressing plate (10) is an iron plate, an aluminum plate, or a stainless steel plate.
5. The sawtooth filter screen shaping device according to claim 1, characterized in that: The cylinder bracket (6) is hinged to the pressure plate cylinder (8).