A strap feeding device

By designing a strap loading device including a storage component, the problems of excessive pressure and lack of buffering mechanism of the traditional strap loading method in high speed and high load environments are solved, and efficient storage and stable supply of straps are achieved in a limited space, improving the stability and continuity of the production line.

CN222714381UActive Publication Date: 2025-04-04JIANGSU HANYOUNG AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421547201.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-04
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The traditional strap feeding method can easily lead to excessive pressure on the feed assembly in a high speed and high load production environment, affecting the stability and efficiency of the production line, and lacking a buffering mechanism, which can easily cause the production line to be shut down due to the failure or delay of the feed assembly.

Method used

A strap feeding device is designed, including a feeding assembly and a storage assembly. The storage assembly consists of vertically arranged support guide rails, gravity blocks and winding pulleys. The straps bypass the pulleys by forming a U-shaped storage structure to reduce the pressure of the feed assembly, and slowly rise and fall through the gravity block when the feed is interrupted, and continue to supply the straps.

Benefits of technology

Improve the storage efficiency of straps in a limited space, reduce the pressure of feed components, improve the stability and reliability of the system, ensure the continuity of the production line, and reduce downtime caused by feed interruptions.

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Abstract

The utility model relates to the technical field of strap production, and specifically to a strap feeding device. In the strap feeding device of the present application, after the strap enters from the feed port, the gravity block is driven to descend under the action of gravity, and at the same time, it bypasses the belt winding wheel to form a U-shaped storage structure. This design can store longer straps in a limited space, thereby improving storage efficiency. At the same time, it can reduce the pressure of the feeding component and improve the stability and reliability of the system. When the feeding is briefly interrupted, the straps in the storage component can continue to be supplied, and the gravity block will slowly rise. After the feeding is resumed, the gravity block will slowly descend again to replenish the stored straps. It is beneficial to improve the continuity of the production line and reduce the downtime caused by feeding interruptions.
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Description

Technical Field

[0001] The utility model relates to the technical field of binding strap production, in particular to a binding strap feeding device. Background Art

[0002] As a common connection, fixing or packaging material, strapping is widely used in the packaging and transportation of various products. With the development of automation technology, the requirements for the continuity and stability of strapping supply are becoming higher and higher. However, the traditional strapping feeding method often has problems such as unstable feeding and low efficiency, which makes it difficult to meet the needs of efficient production.

[0003] In the current related technology, the strapping is usually directly transferred from the feed assembly to the point of use without intermediate storage and buffering. This method can easily lead to excessive pressure on the feed assembly in a high-speed, high-load production environment, thus affecting the stability and efficiency of the entire production line. In addition, due to the lack of a buffer mechanism, once the feed assembly fails or is delayed, the entire production line may face the risk of shutdown. Utility Model Content

[0004] In order to solve the above problems, the utility model discloses a strap feeding device.

[0005] In order to achieve the above purpose, the present application discloses a strap feeding device, comprising a feeding assembly and a storage assembly, wherein the storage assembly comprises a vertically arranged support rail and a gravity block slidably arranged on the support rail in a vertical direction, a belt winding wheel is rotatably mounted on the gravity block, and a feed port and a discharge port are respectively arranged on both sides of the top end of the support rail;

[0006] The feeding assembly is located at one side of the feeding port and is used to convey the strap to the feeding port. The strap passes downward from the feeding port around the belt winding wheel and is then led out through the discharging port to feed the material.

[0007] In a specific embodiment, the feeding assembly includes two conveying rollers arranged vertically, and a feeding space allowing the strap to pass through is formed between the two conveying rollers. The conveying rollers are driven to rotate by a rotary drive mechanism to convey the strap in the feeding space to the feeding port.

[0008] A guide roller is installed at the discharge port.

[0009] Furthermore, the guide roller and the belt winding wheel are respectively installed in a limiting groove, and a limiting space is formed between the limiting groove and the guide roller and the belt winding wheel respectively. During operation, the binding belt is inserted into the limiting space.

[0010] In addition, a counterweight block is detachably mounted on the bottom end of the gravity block.

[0011] The surface of the conveying roller is provided with a plurality of anti-skid protrusions.

[0012] In the solution of the present application, after the straps enter from the feed port, the gravity drives the gravity block to descend, and at the same time, it bypasses the belt winding wheel to form a U-shaped storage structure. This design can store longer straps in a limited space, improving storage efficiency. At the same time, it can reduce the pressure of the feeding component and improve the stability and reliability of the system. When the feeding is briefly interrupted, the straps in the storage component can continue to be supplied, and the gravity block will slowly rise. After the feeding is resumed, the gravity block will slowly descend again to replenish the stored straps. It is beneficial to improve the continuity of the production line and reduce the downtime caused by feeding interruptions. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional diagram of a strap feeding device in an embodiment of the present application;

[0014] Figure 2 It is a plan view of the strap feeding device in the embodiment of the present application;

[0015] Figure 3 for Figure 2 A partial enlarged schematic diagram in the middle. DETAILED DESCRIPTION

[0016] The present invention is further explained below in conjunction with specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the accompanying drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0017] Example 1: Figure 1-3 As shown, a strap feeding device includes a feeding assembly and a storage assembly, the storage assembly includes a vertically arranged support rail 200 and a weight block 201 slidably arranged on the support rail 200 in a vertical direction, a belt winding wheel 202 is rotatably installed on the weight block 201, and a feed port 203 and a discharge port 204 are respectively arranged on both sides of the top of the support rail 200;

[0018] Specifically, the support rail 200 can adopt a standard linear rail, and the gravity block 201 is a matching slider therefor; in addition, the support rail 200 can also adopt two parallel cylindrical rails, and the sliders matching the two parallel cylindrical rails are used as the gravity block 201. The gravity block 201 adopts linear bearings or bushings, which are mounted on the two rails, so that the gravity block 201 can slide vertically on the two parallel rails; the double-rod structure can provide better support and guidance, and reduce shaking and deviation.

[0019] The feeding assembly is located at one side of the feeding port 203 and is used to feed the strap to the feeding port 203. The strap goes down from the feeding port 203 around the belt winding wheel 202 and then is led out through the discharging port 204. In a possible embodiment, the feeding assembly may include an electric feeding roller and a tension control device.

[0020] After the strap enters from the feed port 203, it drives the gravity block 201 downward under the action of gravity, and at the same time, it passes around the belt winding wheel 202 to form a U-shaped storage structure. This design can store longer straps in a limited space, improving storage efficiency. At the same time, it can reduce the pressure of the feed assembly and improve the stability and reliability of the system.

[0021] When the feeding is interrupted briefly, the straps in the storage assembly can continue to be supplied, and the gravity block 201 will slowly rise. After the feeding is resumed, the gravity block 201 will slowly descend again to replenish the stored straps. This is beneficial to improving the continuity of the production line and reducing the downtime caused by feeding interruption.

[0022] In another possible embodiment, the feeding assembly includes two conveying rollers 100 arranged vertically, a feeding space for allowing the strap to pass through is formed between the two conveying rollers 100, and the conveying rollers 100 are driven to rotate by a rotary drive mechanism 101, so as to convey the strap in the feeding space to the feeding port 203. A plurality of anti-slip protrusions are provided on the surface of the conveying rollers 100.

[0023] A guide roller 205 is installed at the discharge port 204 .

[0024] The conveying roller 100 may be made of high-strength rubber or polyurethane material. The conveying roller 100 may be provided with spiral or herringbone patterns with a protrusion height of 1-2 mm to increase friction.

[0025] The rotation driving mechanism 101 may be a stepper motor or a servo motor in combination with a reducer.

[0026] The rotary drive mechanism 101 is connected to one of the two conveying rollers 100, so that one of the two conveying rollers 100 is used as a driving wheel and the other is used as a driven wheel. At the same time, the existing pressure adjustment mechanism can be used to adjust the spacing between the two conveying rollers 100. For example, an adjustable support frame is installed to allow the distance between the upper and lower rollers to be adjustable. 0.5-5mm, to adapt to different thicknesses of straps. And the upper conveying roller 100 is equipped with an elastic clamping device, such as a pneumatic cylinder or a spring. Its pressure can be adjusted to adapt to different thicknesses of straps.

[0027] Furthermore, the guide roller 205 and the belt winding wheel 202 are respectively installed in a limiting groove 207, and the limiting groove 207 forms a limiting space with the guide roller 205 and the belt winding wheel 202 respectively. During operation, the strap is inserted into the limiting space. Specifically, the limiting groove 207 can be set as a U-shaped groove, and the groove width is slightly larger than the strap width by 2-3mm. The limiting groove 207 provides a precise movement track for the strap, and cooperates with the guide roller 205 and the belt winding wheel 202 to form a closed guide system. It can improve the stability and accuracy of the strap movement and reduce the risk of deviation, distortion or derailment of the strap during movement.

[0028] Embodiment 2: A counterweight block 208 is detachably mounted on the bottom end of the gravity block 201 .

[0029] In this embodiment, the gravity block 201 can be made of high-density materials, such as cast iron, stainless steel or tungsten alloy, to provide sufficient weight in a limited space. It can be a flat rectangular parallelepiped or a cylinder. A plurality of counterweights of different weights are designed, such as 0.5kg, 1kg, 2kg, etc., for easy combination. The detachable connection is made by bolts. The total weight of the gravity block 201 can be adjusted by adding or reducing the counterweight 208. To adapt to different types and strengths of straps, the most suitable tension is provided, and the scope of application and flexibility of the device are increased.

[0030] The technical means disclosed in the solution of the utility model are not limited to the technical means disclosed in the above-mentioned implementation mode, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model, and these improvements and modifications are also regarded as the protection scope of the utility model.

Claims

1. A strap feeding device, characterized in that: It comprises a feeding assembly and a storage assembly, wherein the storage assembly comprises a vertically arranged support rail (200) and a weight block (201) slidably arranged on the support rail (200) in a vertical direction, a belt winding wheel (202) is rotatably mounted on the weight block (201), and a feeding port (203) and a discharging port (204) are respectively arranged on both sides of the top end of the support rail (200); The feeding assembly is located at one side of the feeding port (203) and is used to convey a strap to the feeding port (203); the strap passes downward from the feeding port (203), around the belt winding wheel (202), and then is led out through the discharging port (204) to thereby feed the material.

2. A strap feeding device according to claim 1, characterized in that: The feeding assembly comprises two conveying rollers (100) arranged one above the other, a feeding space allowing a strap to pass through is formed between the two conveying rollers (100), and the conveying rollers (100) are driven to rotate by a rotary drive mechanism (101), thereby conveying the strap in the feeding space to a feeding port (203).

3. A strap feeding device according to claim 2, characterized in that: A guide roller (205) is installed at the discharge port (204).

4. A strap feeding device according to claim 3, characterized in that: The guide roller (205) and the belt winding wheel (202) are respectively installed in a limiting groove (207), and a limiting space is formed between the limiting groove (207) and the guide roller (205) and the belt winding wheel (202). During operation, the binding belt is inserted into the limiting space.

5. A strap feeding device according to claim 1, characterized in that: A counterweight block (208) is detachably mounted on the bottom end of the gravity block (201).

6. A strap feeding device according to claim 2, characterized in that: The surface of the conveying roller (100) is provided with a plurality of anti-slip protrusions.

Citation Information

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