A capacity-adaptive bottled liquid filling machine
By adopting the liquid level adjustment structure and semi-automated filling process in the bottled liquid filling machine, the problem that the existing filling machine cannot adapt to different bottle sizes is solved, and efficient and accurate filling operations are achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202420720908.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-09
AI Technical Summary
The existing bottled liquid filling machines cannot adjust the filling quantity in real time to adapt to different bottle sizes, resulting in uneven filling and affecting product quality.
A capacity-adaptive bottled liquid filling machine is designed, which adopts the liquid level adjustment structure and filling structure in the storage tank, and combines the liquid extraction pump, hose and liquid level sensor to achieve semi-automated filling operation.
The liquid level adjustment structure prevents the liquid level from being too low, and achieves precise filling; the semi-automated filling process improves production efficiency and reduces labor costs.
Smart Images

Figure CN222715081U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a filling machine, in particular to a capacity self-adaptive bottled liquid filling machine. Background Art
[0002] In the current field of bottled liquid filling machines, most equipment relies on fixed filling speeds and filling volumes, which not only limits the flexible use of different types and specifications of bottles, but may also affect product quality due to overfilling or underfilling. To overcome these problems, the filling machine needs to be able to adjust the filling volume in real time to accommodate different bottle sizes while maintaining an efficient filling process. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a capacity adaptive bottled liquid filling machine to solve the problems existing in the background technology.
[0004] The utility model capacity adaptive bottled liquid filling machine is realized by the following technical solutions, including:
[0005] A material storage tank, wherein the interior of the material storage tank is hollow to form a material storage cavity, and a liquid level regulating structure is arranged in the material storage cavity;
[0006] An annular conveyor belt, which is arranged on the outer side of the storage tank and has a mounting groove for placing the bottle body;
[0007] The filling structure is arranged on the front side of the storage tank, and the filling end of the filling structure corresponds to the position of the bottle on the circular conveyor belt.
[0008] As a preferred technical solution, the liquid level adjustment structure includes an electric telescopic rod and a liquid level adjustment plate;
[0009] The electric telescopic rod is fixed to the bottom of the storage tank through a mounting seat, and the liquid level adjustment plate is arranged in the storage cavity; the output shaft of the electric telescopic rod passes through the storage tank and is connected to the liquid level adjustment plate, and the electric telescopic rod is extended and retracted to drive the liquid level adjustment plate to adjust up and down, thereby adjusting the liquid level of the storage tank.
[0010] As a preferred technical solution, the filling structure includes a linear guide rail and a mounting bar arranged on the storage tank;
[0011] The mounting bar is arranged on the output shaft of the linear guide rail, and a liquid injection tube is arranged on the mounting bar, and the position of the liquid injection tube corresponds to the position of the bottle body;
[0012] A liquid pump is arranged on the top of the storage tank, and a hose is connected to the output end of the liquid pump, and the hose is connected to the liquid injection pipe on the mounting bar;
[0013] A valve is arranged between the liquid injection pipe and the hose; a liquid level sensor is arranged below the liquid injection pipe, and the liquid position in the bottle body is sensed by the liquid level sensor.
[0014] As a preferred technical solution, a control panel is provided on one side of the ring conveyor belt, and the operation of the ring conveyor belt, the electric telescopic rod, the linear guide rail, the liquid pump and the valve is controlled by the control panel.
[0015] As a preferred technical solution, an observation window for viewing the liquid level is provided on the storage tank.
[0016] As a preferred technical solution, a support rod is provided at the bottom of the storage tank, and the storage tank is supported by the support rod.
[0017] The beneficial effects of the utility model are:
[0018] 1. The utility model adjusts the liquid level in the storage tank through the liquid level regulating structure to prevent the liquid level in the storage tank from being too low, which makes it difficult to infuse the bottom liquid.
[0019] 2. The utility model realizes semi-automatic filling operation by coordinating the filling structure with a liquid pump, a hose and a valve, and sensing the liquid level through a liquid level sensor and controlling the valve to close, thereby improving production efficiency and reducing labor costs.
[0020] 3. The utility model is provided with an observation window for the operator to observe the liquid level in the storage tank at any time, and the control panel is convenient for real-time monitoring and control of the entire filling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0023] Figure 2 It is a cross-sectional structural schematic diagram of the utility model;
[0024] Figure 3 It is a schematic diagram of the filling structure of the utility model;
[0025] Figure 4 This is a schematic diagram of the valve installation of the utility model.
[0026] Description of reference numerals:
[0027] 1. Storage tank; 2. Annular conveyor belt; 3. Filling structure; 4. Storage chamber; 5. Mounting slot; 6. Bottle body; 7. Electric telescopic rod; 8. Liquid level adjustment plate; 9. Linear guide rail; 10. Mounting strip; 11. Liquid injection pipe; 12. Liquid pump; 13. Hose; 14. Valve; 15. Support rod. DETAILED DESCRIPTION
[0028] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.
[0029] like Figure 1 and Figure 2 As shown, the utility model is a capacity adaptive bottled liquid filling machine, comprising:
[0030] A material storage tank 1, wherein the interior of the material storage tank 1 is hollow to form a material storage cavity 4, and a liquid level regulating structure is provided in the material storage cavity 4;
[0031] It also includes an annular conveyor belt 2, which is arranged on the outer side of the storage tank 1, and the annular conveyor belt 2 is provided with a mounting groove 5 for placing the bottle body 6;
[0032] The filling structure 3 is arranged on the front side of the storage tank 1 , and the filling end of the filling structure 3 corresponds to the position of the bottle body 6 on the circular conveyor belt 2 .
[0033] Wherein, the liquid level adjustment structure includes an electric telescopic rod 7 and a liquid level adjustment plate 8;
[0034] The electric telescopic rod 7 is fixed to the bottom of the storage tank 1 through a mounting seat, and the liquid level regulating plate 8 is arranged in the storage cavity 4; the output shaft of the electric telescopic rod 7 passes through the storage tank 1 and is connected to the liquid level regulating plate 8, and the electric telescopic rod 7 is extended and retracted to drive the liquid level regulating plate 8 to adjust up and down, thereby adjusting the liquid level of the storage tank 1; the upper and lower positions of the liquid level regulating plate 8 can be easily adjusted, thereby realizing precise control of the liquid level in the storage tank 1.
[0035] In this embodiment, the filling structure 3 includes a linear guide rail 9 and a mounting bar 10 arranged on the storage tank 1;
[0036] The mounting bar 10 is arranged on the output shaft of the linear guide rail 9, and a liquid injection pipe 11 is arranged on the mounting bar 10, and the position of the liquid injection pipe 11 corresponds to the position of the bottle body 6;
[0037] like Figure 3 and Figure 4As shown, a liquid pump 12 is provided on the top of the storage tank 1, and a hose 13 is connected to the output end of the liquid pump 12, and the hose 13 is connected to the injection pipe 11 on the mounting bar 10; a valve 14 is provided between the injection pipe 11 and the hose 13;
[0038] A liquid level sensor is provided below the liquid filling tube 11 , and the liquid level sensor senses the liquid position in the bottle body 6 ; the liquid position in the bottle body 6 can be accurately sensed, providing important reference data for subsequent filling operations.
[0039] A control panel is provided on one side of the endless conveyor belt 2, and the endless conveyor belt 2, the electric telescopic rod 7, the linear guide rail 9, the liquid pump 12 and the valve 14 are controlled by the control panel.
[0040] In addition, the storage tank 1 is provided with an observation window for viewing the liquid level, so that the liquid level in the tank can be observed at any time.
[0041] In this embodiment, a support rod 15 is provided at the bottom of the storage tank 1, and the storage tank 1 is supported by the support rod 15, so as to stably support the entire storage tank and ensure its stability during operation.
[0042] The utility model adjusts the liquid level in the storage tank through the liquid level adjustment structure to prevent the liquid level in the storage tank from being too low, which makes it difficult to infuse the bottom liquid.
[0043] The filling structure is matched with a liquid pump, a hose and a valve, and the liquid level sensor is used to sense the liquid level and control the valve to close, thereby realizing semi-automatic filling operation, improving production efficiency and reducing labor costs;
[0044] The utility model is provided with an observation window for operators to observe the liquid level in the storage tank at any time, and a control panel is convenient for real-time monitoring and control of the entire filling process.
[0045] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.
Claims
1. A capacity adaptive bottled liquid filling machine, characterized in that: include: A material storage tank (1), wherein the interior of the material storage tank (1) is hollow to form a material storage cavity (4), and a liquid level adjustment structure is provided in the material storage cavity (4); An annular conveyor belt (2), the annular conveyor belt (2) being arranged on the outer side of the storage tank (1), and a mounting groove (5) for placing the bottle body (6) being arranged on the annular conveyor belt (2); A filling structure (3) is arranged on the front side of the material storage tank (1), and the filling end of the filling structure (3) corresponds to the position of the bottle body (6) on the circular conveyor belt (2).
2. The capacity adaptive bottled liquid filling machine according to claim 1 is characterized in that: The liquid level adjustment structure comprises an electric telescopic rod (7) and a liquid level adjustment plate (8); The electric telescopic rod (7) is fixed to the bottom of the material storage tank (1) via a mounting seat, and the liquid level adjustment plate (8) is arranged in the material storage cavity (4); The output shaft of the electric telescopic rod (7) passes through the material storage tank (1) and is connected to the liquid level adjustment plate (8). The electric telescopic rod (7) is extended and retracted to drive the liquid level adjustment plate (8) to adjust up and down, thereby adjusting the liquid level of the material storage tank (1).
3. The capacity adaptive bottled liquid filling machine according to claim 1 is characterized in that: The filling structure (3) comprises a linear guide rail (9) and a mounting bar (10) arranged on the material storage tank (1); The mounting bar (10) is arranged on the output shaft of the linear guide rail (9), and a liquid injection pipe (11) is arranged on the mounting bar (10), and the position of the liquid injection pipe (11) corresponds to the position of the bottle body (6); A liquid extraction pump (12) is arranged on the top of the storage tank (1), and a hose (13) is connected to the output end of the liquid extraction pump (12), and the hose (13) is connected to the liquid injection pipe (11) on the mounting bar (10); A valve (14) is provided between the liquid injection pipe (11) and the hose (13); A liquid level sensor is provided below the liquid injection pipe (11), and the liquid position in the bottle body (6) is sensed by the liquid level sensor.
4. The capacity adaptive bottled liquid filling machine according to claim 1 is characterized in that: A control panel is provided on one side of the annular conveyor belt (2), and the operation of the annular conveyor belt (2), the electric telescopic rod (7), the linear guide rail (9), the liquid pump (12) and the valve (14) is controlled by the control panel.
5. The capacity adaptive bottled liquid filling machine according to claim 1 is characterized in that: The storage tank (1) is provided with an observation window for viewing the liquid level.
6. The capacity adaptive bottled liquid filling machine according to claim 1, characterized in that: A support rod (15) is provided at the bottom of the material storage tank (1), and the material storage tank (1) is supported by the support rod (15).