A device for mixing and bottling fermented bean curd ingredients

By designing an automated bottling device integrating raw material crushing and seasoning mixing, the problems of manual bottling in existing equipment increase labor intensity and complex production process are solved, and an efficient and automated fermented bean curd production process is achieved, which improves production efficiency and product quality.

CN222715087UActive Publication Date: 2025-04-04HUNAN HUAKANG FOOD
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Patent Information

Application Number
CN202421495082.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-04-04
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

The existing fermented bean curd production equipment needs to be bottled manually or additional mechanical equipment after the seasoning mixing is completed, which increases labor intensity and production time. The raw material crushing and seasoning mixing are set to two independent processes, resulting in complex production processes, inefficient efficiency and high risk of material loss.

Method used

A fermented bean curd ingredients mixed and bottling device is designed. Through the combination of the inner concave arc plate and the adjustment arc plate, the automatic operation of seasoning from mixing to bottling is realized, integrating raw material crushing and seasoning mixing in one device to reduce the material transfer process.

Benefits of technology

It realizes automatic bottling of seasonings, simplifies production processes, improves production efficiency and convenience of bottling, reduces material loss and pollution risks, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fermented bean curd ingredient mixing and bottling device, which relates to the technical field of food processing and comprises a base, wherein an integrated box is fixed on the base, the integrated box comprises an upper mixing box and a lower loading box, the upper mixing box is fixed to the base through a connecting beam, an inner concave arc plate is fixed to the bottom of the upper mixing box, an adjusting arc plate which is tightly attached to the inner concave arc plate is rotatably connected between the upper mixing box and the lower loading box, a plurality of discharge holes are penetrated and opened on the inner concave arc plate and the adjusting arc plate, and the discharge holes of the inner concave arc plate and the adjusting arc plate can be connected one by one; a rotating rod is rotatably connected in the upper mixing box, a mixing roller is fixed on the outer side of the rotating rod which is in the upper mixing box, a crushing box is fixed above the upper mixing box, the crushing box and the upper mixing box are separated by a screen plate, the rotating rod extends to the upper part of the crushing box, and a crushing cutter is fixed on the outer side of the rotating rod which is in the crushing box; manual operation and the intervention of secondary equipment are simplified, and production efficiency and bottling convenience are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a device for mixing and bottling fermented bean curd ingredients. Background Art

[0002] In the food processing industry, fermented bean curd is a traditional and popular fermented food. Its production process includes multiple steps such as raw material crushing, seasoning mixing, and final bottling. However, existing fermented bean curd production equipment has several significant design deficiencies.

[0003] First, traditional equipment often requires manual labor or additional machinery to perform bottling operations after seasoning mixing. This not only increases labor intensity but also affects production efficiency and bottling accuracy. Second, current equipment typically separates raw material crushing and seasoning mixing into two separate processes. This means the mixed seasoning needs to be transferred from one device to another for bottling, increasing material transfer steps, complicating the production process, reducing efficiency, and increasing the risk of material loss and contamination. Utility Model Content

[0004] The discharging opening that stirs cage connects with the delivery chute charging aperture, and the delivery chute discharging opening is erected at bin top, bin be arranged on the supporting tractor of the present invention on the supporting tractor, and the delivery chute discharging opening is erected at bin top, bin be arranged on the supporting tractor of the present invention on the supporting tractor.

[0005] Furthermore, a servo motor is installed on the top of the crushing box, and the output end of the servo motor is connected to a driving rod, and the driving rod and the rotating rod are connected through a sprocket and a chain.

[0006] Furthermore, an open window is provided on the outer side of the lower loading box, a bottle placing plate is inserted into the interior of the lower loading box, a plurality of bottle placing grooves are provided on the top of the bottle placing plate corresponding to the discharge holes of the concave arc plate, and the packaging bottles are placed on the bottle placing grooves, and a collecting hopper is fixed to the bottom of the adjusting arc plate on the outside of the discharge hole.

[0007] Furthermore, positioning plates are fixed to the outer side wall of the lower loading box on the front and rear sides of the rotating handle. When the rotating handle is rotated to the two positioning plates respectively, the discharge holes of the concave arc plate and the adjustment arc plate are in a connected and non-connected state respectively.

[0008] Furthermore, a brush plate is fixed to the outer wall of the lower end of the rotating rod, and bristles are installed on the bottom of the brush plate, and the bristles are in contact with the inner concave arc plate.

[0009] The beneficial effects of the utility model are as follows: through the coordinated design of the concave arc plate and the adjusting arc plate, the automated operation from mixing to bottling of seasonings is realized, manual operation and intervention of secondary equipment are simplified, and production efficiency and convenience of bottling are greatly improved; the crushing of raw materials and mixing of seasonings are integrated into one device, without the need for additional material transfer links, simplifying the production process, reducing material loss and contamination risks during the transfer process, and improving production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the internal structure of the utility model;

[0011] Figure 2 for Figure 1 Schematic diagram of the structure of the middle adjustment arc plate.

[0012] The accompanying drawings are marked as follows: 1. Base; 201. Mixing upper box; 202. Loading lower box; 3. Concave arc plate; 4. Adjusting arc plate; 5. Discharge hole; 6. Turning handle; 7. Turning rod; 8. Mixing roller; 9. Crumb box; 10. Screen plate; 11. Crumb cutter; 12. Dry hopper; 13. Wet hopper; 14. Spice hopper; 15. Servo motor; 16. Drive rod; 17. Chain; 18. Bottle placing plate; 19. Collecting hopper; 20. Positioning plate; 21. Brush plate; 22. Brush hairs. DETAILED DESCRIPTION

[0013] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0014] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0015] The present invention will be further described below with reference to the accompanying drawings:

[0016] A device for mixing and bottling fermented bean curd ingredients, such as Figure 1 and Figure 2 As shown, it includes a base 1, on which an integrated box is fixed, and the integrated box includes a mixing upper box 201 and a loading lower box 202. The mixing upper box 201 is fixed to the base 1 through a connecting beam, and a concave arc plate 3 is fixed to the bottom of the mixing upper box 201. An adjusting arc plate 4 tightly attached to the concave arc plate 3 is rotatably connected between the mixing upper box 201 and the loading lower box 202. A plurality of discharge holes 5 are penetrated through the concave arc plate 3 and the adjusting arc plate 4. The discharge holes 5 of the concave arc plate 3 and the adjusting arc plate 4 can be connected one by one. A rotating handle 6 is fixed to the outer wall of the adjusting arc plate 4, and a positioning plate 20 is fixed to the outer wall of the loading lower box 202 on the front and rear sides of the rotating handle 6. When the rotating handle 6 is rotated to the two positioning plates 20 respectively, the discharge holes 5 of the concave arc plate 3 and the adjusting arc plate 4 are respectively in a connected and non-connected state.

[0017] like Figure 1 As shown, in this embodiment, a rotating rod 7 is rotatably connected in the mixing upper box 201, and a mixing roller 8 is fixed to the outer side surface of the rotating rod 7 in the mixing upper box 201, and a brush plate 21 is fixed to the outer wall of the lower end of the rotating rod 7. The bottom of the brush plate 21 is equipped with bristles 22, and the bristles 22 are in contact with the inner concave arc plate 3; a crushed material box 9 is fixed above the mixing upper box 201, and the crushed material box 9 and the mixing upper box 201 are separated by a sieve plate 10, and the rotating rod 7 extends to the top of the crushed material box 9, and a crushed material cutter 11 is fixed to the outer side surface of the rotating rod 7 in the crushed material box 9, a dry hopper 12 and a wet hopper 13 are installed on the top of the mixing upper box 201, and a spice hopper 14 is installed on the top of the crushed material box 9; a servo motor 15 is installed on the top of the crushed material box 9, and the output end of the servo motor 15 is connected to a drive rod 16, and the drive rod 16 and the rotating rod 7 are connected by a sprocket and a chain 17.

[0018] like Figure 1As shown, in this embodiment, an open window is provided on the outer side of the loading lower box 202, and a bottle placing plate 18 is inserted into the interior of the loading lower box 202. A plurality of bottle placing grooves are provided on the top of the bottle placing plate 18 corresponding to the discharge hole 5 of the concave arc plate 3, and the packaging bottles are placed on the bottle placing grooves. A collecting hopper 19 is fixed to the outside of the discharge hole 5 at the bottom of the adjusting arc plate 4.

[0019] The working principle of this utility model is as follows:

[0020] Raw materials such as Sichuan pepper, chili pepper and cumin that need to be crushed are added to the crushing box 9 through the spice hopper 14, and the servo motor 15 is started to drive the driving rod 16 to rotate, and then the chain 17 drives the rotating rod 7 to rotate. During the rotation of the rotating rod 7, the crushing cutter 11 is driven to rotate. The crushing cutter 11 cuts and crushes the raw materials in the crushing box 9. During the crushing process, the fine raw materials fall through the sieve plate 10 into the mixing upper box 201.

[0021] Dry seasonings such as salt, sugar and MSG are added to the mixing upper box 201 through the dry hopper 12, and wet seasonings such as edible oil (for preservation and increasing the smooth taste of fermented bean curd) and high-proof liquor (for sterilization and increasing flavor) are added to the mixing upper box 201 through the wet hopper 13. During the rotation of the rotating rod 7, the mixing roller 8 rotates together with the rotating rod 7 to mix the various seasonings in the mixing upper box 201. A brush plate 21 and bristles 22 are provided to rotate together with the rotating rod 7 to prevent the seasonings from sticking to the bottom of the mixing upper box 201; during the mixing process, the adjusting arc plate 4 needs to be rotated to a position where its discharge hole 5 is misaligned and non-connected with the discharge hole 5 of the concave arc plate 3, that is, the seasoning will not pass through the adjusting arc plate 4 at this time.

[0022] After the mixing is completed, the handle 6 is turned to rotate the adjusting arc plate 4 so that the adjusting arc plate 4 rotates to a position where its discharge hole 5 is connected to the discharge hole 5 of the concave arc plate 3. The seasoning in the mixed upper box 201 falls through the discharge hole 5 of the concave arc plate 3 and the adjusting arc plate 4, and the seasoning falls into each packaging bottle on the bottle plate 18 through each corresponding collecting hopper 19, thereby realizing the discharge and bottling of the seasoning.

[0023] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A device for mixing and bottling fermented bean curd ingredients, comprising a base (1), on which an integrated box is fixed, characterized in that: The integrated box comprises a mixing upper box (201) and a loading lower box (202); the mixing upper box (201) is fixed to a base (1) via a connecting beam; an inner concave arc plate (3) is fixed to the bottom of the mixing upper box (201); an adjusting arc plate (4) in close contact with the inner concave arc plate (3) is rotatably connected between the mixing upper box (201) and the loading lower box (202); a plurality of discharge holes (5) are penetrated through the inner concave arc plate (3) and the adjusting arc plate (4); the discharge holes (5) of the inner concave arc plate (3) and the adjusting arc plate (4) can be connected one by one; and a rotating handle (6) is fixed to the outer wall of the adjusting arc plate (4); A rotating rod (7) is rotatably connected inside the mixing upper box (201); a mixing roller (8) is fixed to the outer side surface of the rotating rod (7) located inside the mixing upper box (201); a crushing box (9) is fixed above the mixing upper box (201); the crushing box (9) and the mixing upper box (201) are separated by a sieve plate (10); the rotating rod (7) extends above the crushing box (9); a crushing cutter (11) is fixed to the outer side surface of the rotating rod (7) located inside the crushing box (9); a dry material hopper (12) and a wet material hopper (13) are installed on the top of the mixing upper box (201); and a spice hopper (14) is installed on the top of the crushing box (9).

2. The device for mixing and bottling fermented bean curd ingredients according to claim 1, characterized in that: A servo motor (15) is installed on the top of the crushing box (9), and the output end of the servo motor (15) is connected to a driving rod (16), and the driving rod (16) and the rotating rod (7) are connected via a sprocket and a chain (17).

3. The fermented bean curd ingredient mixing and bottling device according to claim 1, characterized in that: An open window is provided on the outer side of the loading lower box (202), a bottle placing plate (18) is inserted into the interior of the loading lower box (202), a plurality of bottle placing grooves are provided on the top of the bottle placing plate (18) corresponding to the discharge holes (5) of the concave arc plate (3), and packaging bottles are placed on the bottle placing grooves, and a collecting hopper (19) is fixed on the bottom of the adjusting arc plate (4) outside the discharge hole (5).

4. The device for mixing and bottling fermented bean curd ingredients according to claim 1, characterized in that: Positioning plates (20) are fixed to the outer wall of the loading lower box (202) at both the front and rear sides of the rotating handle (6); when the rotating handle (6) is rotated to the two positioning plates (20), the discharge holes (5) of the inner concave arc plate (3) and the adjusting arc plate (4) are respectively in a connected state and a non-connected state.

5. The device for mixing and bottling fermented bean curd ingredients according to claim 1, characterized in that: A brush plate (21) is fixed to the outer wall of the lower end of the rotating rod (7), and bristles (22) are installed on the bottom of the brush plate (21), and the bristles (22) are in contact with the inner concave arc plate (3).