Bionic cutting pick for crushing deep sea ores

By applying bionic principles to the crushing teeth of deep-sea ore and combining prismatic and convex structures, the existing crushing teeth are seriously worn, and the effect of reducing resistance and improving crushing efficiency is achieved.

CN222716899UActive Publication Date: 2025-04-04QINGDAO UNIV OF SCI & TECH
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Patent Information

Application Number
CN202421675492.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-16
Publication Date
2025-04-04
Estimated Expiration
2034-07-16

AI Technical Summary

Technical Problem

The existing deep-sea ore crushing tooth structure is simple, and the smooth surface contacts with ore causes serious wear, which increases energy consumption and reduces the service life of the tooth.

Method used

Using bionic principles, combining the prismatic and convex non-smooth surface structures, a bionic truncated teeth including conical truncated heads and conical truncated structures is designed. Through the structure composed of elliptical protrusions and M-shaped concave protrusions, the movement of ore particles is changed and wear is reduced.

Benefits of technology

By changing the movement mode of abrasive particles, it changes from sliding to rolling, reducing wear, and reducing impact force through rebound and collision kinetic energy, achieving resistance reduction and wear resistance, improving crushing efficiency, reducing energy consumption, and extending the service life of the teeth cutter.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of deep-sea mining, in particular to a bionic cutting pick for crushing deep-sea ores. Comprising a cutting pick head and a conical structure, five rows of first oval protrusions and five rows of second oval protrusions are sequentially and evenly arranged on the peripheral face of the cutting pick head from top to bottom, and the protruding height of the second oval protrusions is larger than that of the first oval protrusions; the upper part of the cutting tooth body is of a cone frustum structure, and the lower part is provided with a cutting tooth rod; two rows of third oval protrusions, a row of fourth oval protrusions, a row of fifth oval protrusions, a row of sixth oval protrusions and a row of seventh oval protrusions are sequentially and evenly arranged on the peripheral face of the upper cone frustum structure from top to bottom. The protruding heights of the third oval protrusion, the fourth oval protrusion, the fifth oval protrusion, the sixth oval protrusion and the seventh oval protrusion are sequentially increased. And the tooth sleeve is sleeved on the cutting tooth rod and is embedded and fixed in the tooth holder. The purposes of reducing resistance, resisting wear and improving the crushing efficiency are achieved, and meanwhile energy consumption is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of deep-sea mining, in particular to a bionic pick for crushing deep-sea ores. Background Art

[0002] Deep-sea metal mineral resources in the ocean deserve our special attention. They are rich in various rare and precious metal elements such as cobalt, manganese, iron, nickel, copper and titanium. As the exploitable metal mineral resources on land, especially on the shallow surface, are gradually exhausted, the deep-buried deposits at the bottom of the ocean provide a better choice for the shortage of land metal supply. Deep-sea ore crushing picks are cutting tools on deep-sea ore mining equipment. Their performance directly affects the production capacity, energy consumption, working stability and service life of other related parts of the mining robot.

[0003] The existing deep-sea ore crushing pick structure design is simple, and its smooth surface structure is in surface contact with the rock, which not only increases the contact area between the pick and the ore, but also aggravates the wear of the pick, resulting in increased energy consumption during mining and reduced service life of the pick. Therefore, reducing the resistance and wear of the pick during operation will greatly improve the mining efficiency and life of the mining robot. Utility Model Content

[0004] The utility model provides a bionic pick for crushing deep-sea ore, aiming to solve the problems of poor drag reduction and wear resistance and low mining efficiency of the existing pick.

[0005] To achieve the above purpose, the technical solution of the utility model is:

[0006] The utility model provides a bionic pick for crushing deep-sea ore, comprising:

[0007] The pick head has a conical structure, and its outer circumference is evenly provided with five rows of No. 1 elliptical protrusions and five rows of No. 2 elliptical protrusions from top to bottom, and the protrusion height of the No. 2 elliptical protrusion is greater than the protrusion height of the No. 1 elliptical protrusion;

[0008] A pick tooth body, wherein the pick tooth head is arranged at the top thereof; the upper part thereof is a truncated cone structure, and the lower part thereof is provided with a pick tooth rod; the outer circumferential surface of the upper truncated cone structure is evenly provided with two rows of No. 3 elliptical protrusions, one row of No. 4 elliptical protrusions, one row of No. 5 elliptical protrusions, one row of No. 6 elliptical protrusions and one row of No. 7 elliptical protrusions from top to bottom, and the protrusion heights of the No. 3 elliptical protrusion, the No. 4 elliptical protrusion, the No. 5 elliptical protrusion, the No. 6 elliptical protrusion and the No. 7 elliptical protrusion are increased in sequence;

[0009] The tooth sleeve is sleeved on the pick tooth rod and embedded and fixed in the tooth seat.

[0010] Furthermore, the protrusion height of the second elliptical protrusion is equal to 1.5 times the protrusion height of the first elliptical protrusion.

[0011] Furthermore, an M-shaped concave surface is provided at the center of the bottom surface of the pick head.

[0012] Furthermore, an M-shaped convex surface is provided at the center of the top of the pick tooth body, which fits with the M-shaped concave surface on the bottom surface of the pick head.

[0013] Furthermore, a retaining groove is provided at the lower part of the pick tooth rod for installing a retaining spring.

[0014] Furthermore, a semicircular groove is provided at the bottom of the truncated cone structure of the pick tooth body.

[0015] Furthermore, a semicircular convex ring is provided on the top of the gear sleeve, and the semicircular convex ring is in contact and fit with the semicircular groove.

[0016] Furthermore, a gear sleeve mounting hole is provided along the axis of the gear seat.

[0017] Furthermore, the gear sleeve is embedded in the gear sleeve mounting hole of the gear seat and can rotate relatively.

[0018] Further, the first elliptical protrusion, the second elliptical protrusion, the third elliptical protrusion, the fourth elliptical protrusion, the fifth elliptical protrusion, the sixth elliptical protrusion and the seventh elliptical protrusion are combined into a prismatic structure.

[0019] The beneficial effects achieved by the utility model are:

[0020] When ordinary picks are used to crush deep-sea ores, the crushed ore particles will continuously rub against the surface of the tooth body, causing greater wear. The utility model utilizes the principle of bionics to combine two non-smooth surface structures, prismatic and convex, and applies them to the surface of deep-sea ore crushing picks. When the pick is crushing ore, the convex surface structure can change the abrasive particles between the pick and the ore from sliding to rolling, thereby reducing wear by changing the movement of the abrasive particles. It also causes the ore particles to change their direction of movement and leave the tooth surface, reducing wear. A plurality of rib-shaped structures composed of a plurality of elliptical protrusions can cause the ore particles to rebound in the rib grooves and collide with subsequent ore particles, thereby reducing their kinetic energy and weakening their impact force. At the same time, the movement state of the ore particles on the pick surface changes, thereby achieving the purpose of reducing drag and wear resistance, and improving crushing efficiency, while also reducing energy consumption.

[0021] The M-shaped concave surface at the bottom of the pick head of the utility model matches with the M-shaped convex surface at the top of the pick tooth body, thereby increasing their contact area and making the pick head more secure when brazing with the pick tooth body;

[0022] The semicircular groove of the pick tooth body of the utility model fits with the semicircular convex ring on the tooth sleeve, increasing their contact area, so that the main force bearing part of the tooth sleeve is on the semicircular convex ring, thereby reducing the deformation of the tooth sleeve and the wear of the pick, and improving the service life of the pick and the mining efficiency;

[0023] The clamping spring of the utility model clamps the tooth sleeve and the tooth body of the pick together on the tooth seat, so when the tooth body of the pick or the tooth sleeve is damaged, it is convenient to replace and repair. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0026] Figure 2 It is a front view of a pick head of the utility model.

[0027] Figure 3 yes Figure 2 Middle AA section view.

[0028] Figure 4 It is a three-dimensional diagram of the pick head of the utility model.

[0029] Figure 5 It is a front view of the pick tooth body of the utility model.

[0030] Figure 6 yes Figure 5 Middle BB section view.

[0031] Figure 7 The utility model is a three-dimensional Figure 1 .

[0032] Figure 8 The utility model is a three-dimensional Figure 2 .

[0033] Fig. 9 It is a front view of the gear sleeve of the present utility model.

[0034] Fig.10 yes Fig. 9 Middle AA section view.

[0035] Fig.11 It is a stereoscopic diagram of the gear sleeve of the present utility model.

[0036] Fig.12 It is a three-dimensional diagram of the gear seat of the present utility model.

[0037] Fig.13 It is a top view of the retaining spring of the utility model.

[0038] In the figure, 10, bionic pick; 100, pick head; 101, elliptical protrusion No. 1; 102, elliptical protrusion No. 2; 103, M-shaped concave surface; 110, pick body; 111, elliptical protrusion No. 3; 112, elliptical protrusion No. 4; 113, elliptical protrusion No. 5; 114, elliptical protrusion No. 6; 115, M-shaped convex surface; 116, semicircular groove; 117, slot; 118, elliptical protrusion No. 7; 119, pick rod; 120, tooth sleeve; 121, semicircular convex ring; 130, tooth seat; 131, tooth sleeve mounting hole; 140, retaining spring. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0040] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0041] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if the meaning of "and / or" appearing in the full text is to include three parallel schemes, taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0042] According to long-term bionics research, the convex structure on the surface of soil organisms and the prismatic structure on the shell surface of marine shellfish have good drag reduction and wear resistance. For this reason, this patent combines the two structures of prismatic and convex shapes and applies them to the surface of deep-sea ore crushing picks to change the contact mode between the surface of the crushing picks and deep-sea ore mud and other materials, thereby improving the drag reduction and wear resistance of the cobalt-rich crust crushing picks and the mining efficiency.

[0043] The utility model provides a bionic pick 10 for crushing deep-sea ore. The bionic pick 10 can be embedded in a crushing drum of a deep-sea mining robot for use.

[0044] like Figures 1 to 13 As shown, the bionic pick 10 comprises:

[0045] The pick head 100 has a conical structure, and its outer circumference is evenly provided with five rows of first elliptical protrusions 101 and five rows of second elliptical protrusions 102 from top to bottom, and the protrusion height of the second elliptical protrusion 102 is greater than the protrusion height of the first elliptical protrusion 101;

[0046] A pick tooth body 110, wherein the pick head 100 is arranged at the top thereof; the upper part thereof is a truncated cone structure, and the lower part thereof is provided with a pick tooth rod 119; the outer circumferential surface of the upper truncated cone structure is evenly provided with two rows of No. 3 elliptical protrusions 111, one row of No. 4 elliptical protrusions 112, one row of No. 5 elliptical protrusions 113, one row of No. 6 elliptical protrusions 114 and one row of No. 7 elliptical protrusions 118 from top to bottom, and the protrusion heights of the No. 3 elliptical protrusions 111, the No. 4 elliptical protrusions 112, the No. 5 elliptical protrusions 113, the No. 6 elliptical protrusions 114 and the No. 7 elliptical protrusions 118 are increased in sequence;

[0047] The tooth sleeve 120 is sleeved on the pick tooth rod 119 and embedded and fixed in the tooth seat 130 .

[0048] It is worth noting that, in this article, the end with the smallest diameter close to the pick head 100 is referred to as the "upper", and the end with the smallest diameter away from the pick head 100 is referred to as the "lower"; but "upper" and "lower" are only for the convenience of describing the scheme of the embodiments of the utility model, and do not impose any restrictions on the essential content of the scheme of each embodiment; the same is true below and will not be repeated.

[0049] The pick head 100 is a conical structure and is made of super-hard alloy material; the outer circumferential surface of the pick head 100 is evenly and sequentially arranged with five rows of No. 1 elliptical protrusions 101 and five rows of No. 2 elliptical protrusions 102 from top to bottom, and the protrusion height of the No. 2 elliptical protrusion 102 is equal to 1.5 times the protrusion height of the No. 1 elliptical protrusion 101; an M-shaped concave surface 103 is arranged at the center of the bottom surface of the pick head 100, which can increase the bottom area of ​​the pick head 100 and increase the contact area when brazing with the top of the pick tooth body 110, so that more brazing solder contacts the bottom of the pick head 100 and the top surface of the pick tooth body 110, thereby increasing the firmness of the brazing and reducing the amount of expensive super-hard alloy material used, saving costs.

[0050] The upper part of the pick tooth body 110 is a truncated cone structure, and the lower part is provided with a pick tooth rod 119; the outer circumferential surface of the upper truncated cone structure of the pick tooth body 110 is evenly surrounded by two rows of No. 3 elliptical protrusions 111, one row of No. 4 elliptical protrusions 112, one row of No. 5 elliptical protrusions 113, one row of No. 6 elliptical protrusions 114 and one row of No. 7 elliptical protrusions 118 from top to bottom, and the protrusion heights of the No. 3 elliptical protrusion 111, the No. 4 elliptical protrusion 112, the No. 5 elliptical protrusion 113, the No. 6 elliptical protrusion 114 and the No. 7 elliptical protrusion 118 increase in sequence.

[0051] An M-shaped convex surface 115 is provided at the center of the top of the pick tooth body 110, which fits with the M-shaped concave surface 103 on the bottom surface of the pick head 100 to increase their contact area, allowing more brazing solder to contact the M-shaped concave surface 103 and the M-shaped convex surface 115, thereby increasing the firmness of brazing; a slot 117 is provided at the lower part of the pick tooth rod 119 for installing a retaining spring 140 to prevent the pick tooth body 110 and the tooth sleeve 120 from detaching from the tooth seat 130.

[0052] Furthermore, a semicircular groove 116 is provided at the bottom of the truncated cone structure of the pick tooth body 110 .

[0053] The first elliptical protrusion 101, the second elliptical protrusion 102, the third elliptical protrusion 111, the fourth elliptical protrusion 112, the fifth elliptical protrusion 113, the sixth elliptical protrusion 114 and the seventh elliptical protrusion 118 are combined into a prismatic structure, forming a non-smooth surface structure of a combination of prismatic and protrusion shapes, thereby achieving the effect of drag reduction and wear resistance.

[0054] Specifically, the elliptical protrusions in the same row are arranged in the same plane, and the plane is perpendicular to the axis of the bionic pick 10; the elliptical protrusions in different rows form a plurality of columns along the up-and-down direction.

[0055] A semicircular convex ring 121 is provided on the top of the tooth sleeve 120, and the semicircular convex ring 121 is in contact with the semicircular groove 116, thereby increasing the contact area between the pick tooth body 110 and the tooth sleeve 120, and making the main force-bearing part of the tooth sleeve 120 on the semicircular convex ring 121, thereby reducing the deformation and wear of the utility model and improving the service life and mining efficiency of the utility model.

[0056] Furthermore, the tooth seat 130 is provided with a tooth sleeve mounting hole 131 along the axis, and the tooth sleeve mounting hole 131 is used to accommodate the tooth sleeve 120. The bottom of the pick tooth rod 119 passes through the tooth sleeve mounting hole 131, so that the pick tooth body 110 and the tooth sleeve 120 can be clamped on the tooth seat 130 through the retaining spring 140.

[0057] The pick head 100 is made of super-hard alloy material and is welded to the top of the pick body 110 by brazing; the pick body 110 is nested in the tooth sleeve 120 through the pick rod 119 and can rotate relatively; the tooth sleeve 120 is embedded in the tooth sleeve mounting hole 131 of the tooth seat 130 and can rotate relatively; the retaining spring 140 is clamped in the groove 117 at the bottom of the pick rod 119, and the pick body 110 and the tooth sleeve 120 are clamped on the tooth seat 130, so that the pick is easy to replace when it is damaged.

[0058] The above description is only an optional embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A bionic pick (10) for crushing deep-sea ore, characterized in that: include: The pick head (100) has a conical structure, and its outer circumferential surface is evenly provided with five rows of first elliptical protrusions (101) and five rows of second elliptical protrusions (102) in sequence from top to bottom, and the protrusion height of the second elliptical protrusions (102) is greater than the protrusion height of the first elliptical protrusions (101); A pick tooth body (110), with the pick head (100) being arranged on the top thereof; The upper part is a truncated cone structure, and the lower part is provided with a pick tooth rod (119); The outer peripheral surface of the upper truncated cone structure is evenly arranged with two rows of No. 3 elliptical protrusions (111), one row of No. 4 elliptical protrusions (112), one row of No. 5 elliptical protrusions (113), one row of No. 6 elliptical protrusions (114) and one row of No. 7 elliptical protrusions (118) from top to bottom, and the protrusion heights of the No. 3 elliptical protrusions (111), the No. 4 elliptical protrusions (112), the No. 5 elliptical protrusions (113), the No. 6 elliptical protrusions (114) and the No. 7 elliptical protrusions (118) are increased in sequence; The tooth sleeve (120) is sleeved on the pick tooth rod (119) and embedded and fixed in the tooth seat (130).

2. A bionic pick (10) for crushing deep-sea ores according to claim 1, characterized in that: The protrusion height of the second elliptical protrusion (102) is equal to 1.5 times the protrusion height of the first elliptical protrusion (101).

3. The bionic pick (10) for crushing deep-sea ores according to claim 1, characterized in that: An M-shaped concave surface (103) is provided at the center of the bottom surface of the pick head (100).

4. A bionic pick (10) for crushing deep-sea ores according to claim 3, characterized in that: An M-shaped convex surface (115) is provided at the center of the top of the pick tooth body (110), which fits with the M-shaped concave surface (103) on the bottom surface of the pick head (100).

5. The bionic pick (10) for crushing deep-sea ores according to claim 1, characterized in that: The lower part of the pick tooth rod (119) is provided with a clamping groove (117) for installing a clamping spring (140).

6. The bionic pick (10) for crushing deep-sea ores according to claim 1, characterized in that: A semicircular groove (116) is provided at the bottom of the truncated cone structure of the pick tooth body (110).

7. A bionic pick (10) for crushing deep-sea ores according to claim 6, characterized in that: A semicircular convex ring (121) is provided on the top of the gear sleeve (120), and the semicircular convex ring (121) is in contact and fit with the semicircular groove (116).

8. The bionic pick (10) for crushing deep-sea ores according to claim 1, characterized in that: The gear seat (130) is provided with a gear sleeve mounting hole (131) penetrating along the axis.

9. The bionic pick (10) for crushing deep-sea ores according to claim 1, characterized in that: The gear sleeve (120) is embedded in the gear sleeve mounting hole (131) of the gear seat (130) and can rotate relatively.

10. A bionic pick (10) for crushing deep-sea ores according to any one of claims 1 to 9, characterized in that: The first elliptical protrusion (101), the second elliptical protrusion (102), the third elliptical protrusion (111), the fourth elliptical protrusion (112), the fifth elliptical protrusion (113), the sixth elliptical protrusion (114) and the seventh elliptical protrusion (118) are combined into a prismatic structure.