A carbon rod loading system
By using bow rod driving and zinc shell rotation technology in the carbon rod loading system, the problems of easy breakage and inadequate insertion of the carbon rod when vertically loading are solved, the stable loading of the carbon rod and uniform compaction of the carbon powder are achieved, and the battery quality is improved.
Patent Information
- Application Number
- CN202420827312.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-19
AI Technical Summary
In the prior art, carbon rods are easily broken or not inserted in place during vertical loading, and uneven toner density affects battery quality.
The carbon rod loading system is adopted, including loading the bow rod adjustment disc, loading the bow rod driving disc, loading the carbon rod bow rod, loading the carbon rod limit disc, toner zinc shell tape disk and top material bow rod driving disc, etc. Through the periodic movement of the bow rod and the rotation of the zinc shell, the correct insertion of the carbon rod in the zinc shell and the uniform compaction of the carbon powder is ensured.
This greatly reduces the probability of carbon rod breaking during the loading of the carbon rod, ensures that the carbon rod is inserted to a sufficient depth, and improves the overall quality of the battery.
Smart Images

Figure CN222720449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dry cell carbon rod installation, in particular to a carbon rod loading system. Background Art
[0002] At present, in the field of mechanized battery processing in China, when loading carbon rods into zinc shells filled with carbon powder, most of them are loaded horizontally. This loading method, because the zinc shell is placed horizontally, is prone to cause the carbon powder to tilt due to the position of the zinc shell. After the carbon rod is inserted, the density of carbon powder around the axis of the carbon rod is uneven, which affects the overall quality of the battery.
[0003] At the same time, there are also methods of installing carbon rods by loading in the prior art, such as Chinese patent CN206134822U, which discloses a carbon rod installation machine, including a frame, a carbon rod feeding device and a carbon rod insertion device. The carbon rod feeding device consists of a carbon rod bucket, a horizontal carbon rod distribution wheel, a carbon rod lead-out groove, a carbon rod steering groove, a vertical carbon rod conveying groove and a vertical carbon rod distribution wheel. The carbon rod bucket corresponds to the horizontal carbon rod distribution wheel, the horizontal carbon rod distribution wheel corresponds to the carbon rod lead-out groove, the carbon rod lead-out groove corresponds to the carbon rod steering groove, the carbon rod steering groove corresponds to the vertical carbon rod conveying groove, and the vertical carbon rod conveying groove corresponds to the vertical carbon rod distribution wheel. The carbon rod insertion device consists of a fixed vertical shaft, an installation turntable, a battery chuck, a carbon rod chuck, a slide shaft disk, a carbon rod insertion slide shaft, and a carbon rod insertion track wheel. The number of battery chucks, carbon rod chuck teeth and carbon rod insertion slide shafts is the same and corresponding. The vertical carbon rod distribution wheel corresponds to the carbon rod chuck. The carbon rod installation machine can continuously transport the carbon rods to the punching and inserting installation position, and complete the precise positioning and installation of the carbon rods into the battery products.
[0004] At present, in the process of inserting carbon rods by vertical insertion, due to the high brittleness of carbon rods, short insertion time, and high compactness of carbon powder after compaction, the carbon rods are easily broken or tilted during insertion, and the carbon rods may not be inserted to a sufficient depth or not be inserted in place. Utility Model Content
[0005] The utility model aims to provide a carbon rod loading system to solve the problems that the carbon rods are easily broken and cannot be inserted properly during the existing carbon rod loading process.
[0006] In order to solve the above problems, the utility model adopts the following technical means:
[0007] A carbon rod loading system, comprising
[0008] A loading bow rod adjustment disk, wherein the outer wall of the loading bow rod adjustment disk is provided with a fifth track around its axis for driving the carbon rod loading bow rod;
[0009] An insertion bow rod driving disk, wherein the insertion bow rod driving disk is provided with an insertion bow rod displacement groove which is vertically penetrated around the axis thereof;
[0010] The carbon rod loading bow rod comprises a carbon rod bow sleeve slidably arranged in the loading bow rod displacement groove, the top of the carbon rod bow sleeve is slidably arranged in the fifth track, and the bottom end of the carbon rod bow sleeve is installed with a carbon rod top rod;
[0011] A carbon rod loading limit plate, wherein the outer edge of the carbon rod loading limit plate is provided with a plurality of carbon rod loading limit parts around its axis, and the carbon rod loading limit parts include a carbon rod belt material groove and a loading limit mechanism;
[0012] A carbon powder zinc shell material tray, wherein the outer edge of the carbon powder zinc shell material tray is provided with a plurality of carbon powder zinc shell material clamping mechanisms around its axis, and the outer edge of the carbon powder zinc shell material tray is provided with a first tightening mechanism extending around its axis, and the tightening end of the first tightening mechanism is used to press the zinc shell into the carbon powder zinc shell material clamping mechanism;
[0013] A material ejecting bow rod driving disk, wherein the material ejecting bow rod driving disk is provided with a material ejecting bow rod displacement groove which is vertically penetrated around its axis;
[0014] A material ejector bow rod adjustment disk, wherein the outer wall of the material ejector bow rod adjustment disk is provided with a sixth track around its axis for driving the ejector shell bow rod;
[0015] A top shell bow rod, comprising a top shell displacement rod slidably arranged in the top material bow rod displacement groove, the bottom end of the top shell displacement rod slidably embedded in the sixth track, and a top shell rod is installed on the top end of the top shell displacement rod;
[0016] The loading bow rod adjustment disk, the loading bow rod driving disk, the carbon rod loading limit disk, the carbon powder zinc shell belt material disk, the ejecting bow rod driving disk and the ejecting bow rod adjustment disk are coaxially arranged;
[0017] The loading bow rod adjustment disk and the ejecting bow rod adjustment disk are stationary, and the loading bow rod driving disk, the carbon rod loading limit disk, the carbon powder zinc shell belt disk and the ejecting bow rod driving disk are coaxially and synchronously rotated.
[0018] Preferably, the fifth track includes a fifth horizontal upper track and a fifth horizontal lower track, and the fifth horizontal upper track is connected to the fifth horizontal lower track through an upward inclined track and a downward inclined track;
[0019] The upward inclined track is used to drive the carbon rod loading bow rod to move upward;
[0020] The downward inclined track is used to drive the carbon rod loading bow rod to move downward.
[0021] Further, the downward inclined track includes a section of downward inclined track connected to the fifth horizontal upper track, the bottom end of the section of downward inclined track is connected to the buffer horizontal track, the end of the buffer horizontal track is connected to the second section of downward inclined track, and the end of the second section of downward inclined track is connected to the fifth horizontal lower track;
[0022] The buffer horizontal track is arranged between the fifth horizontal upper track and the fifth horizontal lower track.
[0023] Furthermore, the first tensioning mechanism is arranged in the part of the carbon rod loading process, and the first tensioning mechanism includes a first positioning part, a first tensioning part and a first rubber belt, one end of the first rubber belt is fixedly installed on the first positioning part, and the other end of the first rubber belt is fixedly connected to the tensioning adjustment mechanism of the first tensioning part, and the first rubber belt is horizontal and extends along the outer edge of the carbon powder zinc shell belt material tray.
[0024] Furthermore, a fifth needle bearing is installed on the top side of the carbon rod bow sleeve, and the fifth needle bearing is arranged in the fifth track. The bottom end of the carbon rod top rod is used to abut against the carbon rod to be loaded.
[0025] Furthermore, the carbon rod material slot and the loading limit mechanism correspond one to one, the carbon rod material slot is used to receive the input carbon rod material, and the transfer limit mechanism includes a loading limit block arranged below the carbon rod material slot;
[0026] A vertically penetrating carbon rod passing channel is coaxially configured in the loading limit block, and a zinc shell embedding groove is configured on the bottom surface of the loading limit block, and the zinc shell embedding groove is connected to the carbon rod passing channel.
[0027] Furthermore, the sixth track includes a sixth horizontal upper track and a sixth horizontal lower track, and the sixth horizontal upper track is connected to the sixth horizontal lower track through a sixth inclined track.
[0028] Furthermore, a zinc shell placing plate is provided on the outer edge of the carbon powder zinc shell material tray around its axis, and a plurality of push rod passing holes are provided on the zinc shell placing plate around its axis, each of the push rod passing holes is arranged corresponding to a carbon powder zinc shell clamping mechanism, and the push rod passing hole is used for the push shell rod to pass through.
[0029] Furthermore, a sixth needle roller bearing is installed on the bottom side of the top shell displacement rod, and the sixth needle roller bearing is slidably arranged in the sixth track.
[0030] During use, the utility model has the following beneficial effects:
[0031] The carbon rod to be loaded is conveyed from the carbon rod conveying mechanism to the carbon rod belt material trough for clamping, and the zinc shell filled with carbon powder is conveyed from the conveying mechanism to the carbon powder zinc shell clamping mechanism. When the carbon rod loading limit plate and the carbon powder zinc shell waiting plate rotate synchronously, the carbon rod is always located directly above the zinc shell. Along with the rotation of the loading bow rod driving plate, the carbon rod loading bow rod continuously and periodically moves up and down under the action of the fifth track. When the carbon rod loading bow rod moves downward, the carbon rod clamped in the carbon rod belt material trough is pushed downward by the carbon rod push rod to load it into the zinc shell.
[0032] When the carbon rod is loaded, the top shell bow rod is driven by the top material bow rod driving disk and moves upward under the adjustment of the sixth track, lifting the zinc shell to make it enter the inverted loading limit mechanism, and the carbon rod is inserted into the zinc shell in the loading limit mechanism.
[0033] At the same time, during the process of loading the carbon rod, the zinc shell rotates along with the carbon powder zinc shell material disc, so that the side wall portion of the zinc shell exposed outside the carbon powder zinc shell clamping mechanism fits with the first tensioning mechanism. As a result, the zinc shell rotates around its own axis under the action of the first tensioning mechanism as the carbon powder zinc shell material disc rotates. In this way, during the process of loading the carbon rod, the zinc shell is used to drive the carbon powder to move and rotate, thereby assisting the loading of the carbon rod and reducing the difficulty of vertically loading the carbon rod due to the high density of the carbon powder.
[0034] This greatly reduces the probability of carbon rod breakage during the carbon rod loading process, and at the same time reduces the difficulty of carbon rod loading, which can effectively reduce the occurrence of carbon rods not being inserted properly. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the structure of the utility model in the process flow.
[0036] Figure 2 It is a schematic diagram of the independent structure of the utility model.
[0037] Figure 3 This is a schematic diagram of the installation structure of the bow rod adjustment plate and the carbon rod installed in the bow rod according to the utility model.
[0038] Figure 4 This is a schematic diagram of the structure of the carbon powder zinc shell belt material tray of the utility model.
[0039] Figure 5 This is a schematic diagram of the carbon rod being loaded into the bow rod structure of the utility model.
[0040] Figure 6 This is a schematic diagram of the structure of the carbon rod being loaded into the limiting plate of the utility model.
[0041] Figure 7 for Figure 6 Schematic diagram of the local enlarged structure at point A in the middle.
[0042] Figure 8 This is a schematic diagram of the structure of the limit block installed in the utility model.
[0043] Fig. 9 It is a schematic diagram of the top shell bow rod structure of the utility model.
[0044] Among them, 301-bow rod adjustment disk, 302-fifth track, 303-bow rod drive disk, 304-bow rod displacement slot, 305-carbon rod bow rod, 306-carbon rod bow sleeve, 307-carbon rod push rod, 308-carbon rod limit disk, 309-carbon rod belt slot, 310-load limit mechanism, 311-carbon powder zinc shell belt disk, 312-carbon powder zinc shell clamping mechanism, 313-first tensioning mechanism, 314-pushing bow rod drive disk, 315-pushing bow rod displacement slot, 316-pushing bow rod adjustment disk, 317-sixth track, 318-pushing shell bow rod, 319-top shell displacement rod, 320-top shell rod, 321-fifth horizontal upper track, 322-fifth horizontal lower track, 323-upward inclined track, 324-downward inclined track, 325-one section of downward inclined track, 326-buffer horizontal track, 327-two sections of downward inclined track, 328-first positioning part, 329-first tensioning part, 330-first rubber belt, 331-fifth needle bearing, 332-loading limit block, 333-carbon rod passing channel, 334-zinc shell embedding groove, 335-zinc shell placement plate, 336-top rod passing hole, 337-sixth needle bearing. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0046] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present invention.
[0047] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features thereof may be combined with each other.
[0048] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0049] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, or the positions or positional relationships commonly understood by those skilled in the art, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0050] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] Please refer to Figures 1 to 9 As shown, a carbon rod loading system comprises
[0052] A loading bow rod adjustment disk 301, wherein the outer wall of the loading bow rod adjustment disk 301 is provided with a fifth track 302 around its axis for driving the carbon rod loading bow rod;
[0053] The insertion bow rod driving disk 303 is provided with a vertical insertion bow rod displacement groove 304 around the axis of the insertion bow rod driving disk 303;
[0054] The carbon rod loading bow rod 305 includes a carbon rod bow sleeve 306 slidably disposed in the loading bow rod displacement groove 304, the top of the carbon rod bow sleeve 306 is slidably disposed in the fifth track 302, and a carbon rod top rod 307 is installed at the bottom end of the carbon rod bow sleeve 306;
[0055] A carbon rod loading limit plate 308, the outer edge of which is provided with a plurality of carbon rod loading limit parts around its axis, and the carbon rod loading limit parts include a carbon rod belt material groove 309 and a loading limit mechanism 310;
[0056] A carbon powder zinc shell material tray 311, wherein the outer edge of the carbon powder zinc shell material tray 311 is provided with a plurality of carbon powder zinc shell material clamping mechanisms 312 around its axis, and the outer edge of the carbon powder zinc shell material tray 311 is provided with a first tightening mechanism 313 extending around its axis, and the tightening end of the first tightening mechanism 313 is used to press the zinc shell into the carbon powder zinc shell material clamping mechanism 312;
[0057] A material ejection bow rod driving disk 314, wherein the material ejection bow rod driving disk 314 is provided with a material ejection bow rod displacement groove 315 extending vertically therethrough around its axis;
[0058] A material ejection bow rod adjustment disk 316, wherein the outer wall of the material ejection bow rod adjustment disk 316 is provided with a sixth track 317 around its axis for driving the ejection shell bow rod 318;
[0059] The top shell bow rod 318 includes a top shell displacement rod 319 slidably disposed in the top material bow rod displacement groove 315, the bottom end of the top shell displacement rod 319 is slidably embedded in the sixth track 317, and the top end of the top shell displacement rod 319 is installed with a top shell rod 320;
[0060] The loading bow rod adjustment disk 301, the loading bow rod driving disk 303, the carbon rod loading limit disk 308, the carbon powder zinc shell belt material disk 311, the ejecting bow rod driving disk 314 and the ejecting bow rod adjustment disk 316 are coaxially arranged;
[0061] The loading bow rod adjustment disk 301 and the ejecting bow rod adjustment disk 316 are stationary, and the loading bow rod driving disk 303, the carbon rod loading limit disk 308, the carbon powder zinc shell belt disk 311 and the ejecting bow rod driving disk 314 are coaxially and synchronously rotated.
[0062] In this way, the carbon rod to be loaded is transported from the carbon rod conveying mechanism to the carbon rod belt material slot 309 for clamping, and the zinc shell filled with carbon powder is sent from the conveying mechanism to the carbon powder zinc shell clamping mechanism 312. When the carbon rod loading limit plate 308 and the carbon powder zinc shell waiting plate rotate synchronously, the carbon rod is always located directly above the zinc shell. Along with the rotation of the loading bow rod driving plate 303, the carbon rod loading bow rod 305 continuously and periodically moves up and down under the action of the fifth track 302. When the carbon rod loading bow rod 305 moves downward, the carbon rod clamped in the carbon rod belt material slot 309 is pushed downward by the carbon rod push rod 307 to be loaded into the zinc shell.
[0063] When loading the carbon rod, the top shell bow rod 318 is driven by the top material bow rod driving disk 314 and moves upward under the adjustment of the sixth track 317, lifting the zinc shell to make it enter the inverted loading limit mechanism 310, and in the loading limit mechanism 310, the carbon rod is inserted into the zinc shell.
[0064] At the same time, during the process of loading the carbon rod, the zinc shell rotates along with the carbon powder zinc shell material tray 311, so that the side wall portion of the zinc shell exposed outside the carbon powder zinc shell clamping mechanism 312 fits with the first tightening mechanism 313. As a result, the zinc shell rotates around its own axis under the action of the first tightening mechanism 313 as the carbon powder zinc shell material tray 311 rotates. In this way, during the process of loading the carbon rod, the zinc shell is used to drive the carbon powder to move and rotate, thereby assisting the loading of the carbon rod and reducing the difficulty of vertically loading the carbon rod due to the high density of the carbon powder.
[0065] This greatly reduces the probability of carbon rod breakage during the carbon rod loading process, and at the same time reduces the difficulty of carbon rod loading, which can effectively reduce the occurrence of carbon rods not being inserted properly.
[0066] Further, please combine Figure 2 and Figure 3 As shown, the fifth track 302 includes a fifth horizontal upper track 321 and a fifth horizontal lower track 322, and the fifth horizontal upper track 321 is connected to the fifth horizontal lower track 322 through an upward inclined track 323 and a downward inclined track 324;
[0067] The upward inclined track 323 is used to drive the carbon rod loading bow rod 305 to move upward;
[0068] The downward inclined track 324 is used to drive the carbon rod loading bow rod 305 to move downward.
[0069] Furthermore, in order to allow the carbon rod to be loaded in the best condition and avoid the carbon rod from breaking during loading;
[0070] The downward inclined track 324 includes a section of downward inclined track 325 connected to the fifth horizontal upper track 321, the bottom end of the section of downward inclined track 325 is connected to a buffer horizontal track 326, the end of the buffer horizontal track 326 is connected to a second section of downward inclined track 327, and the end of the second section of downward inclined track 327 is connected to the fifth horizontal lower track 322;
[0071] The buffer horizontal track 326 is disposed between the fifth horizontal upper track 321 and the fifth horizontal lower track 322 .
[0072] In this way, for the loading process of the carbon rod, when the carbon rod loading bow rod 305 moves to the first downward inclined track 325, the carbon rod starts to be loaded. When the carbon rod loading bow rod 305 moves to the buffer horizontal track 326, the loading of the carbon rod is suspended, and the zinc shell continues to rotate around the carbon rod. In this state, the carbon rod is used to disturb the dense carbon powder in the zinc shell, so that the compactness of the carbon powder is reduced. Then, when the carbon rod loading bow rod 305 moves to the second downward inclined track 327, the carbon rod is loaded again. In this way, the two-stage carbon rod loading process can not only prevent the carbon rod from breaking during the loading process, but also ensure that each carbon rod can be loaded to a sufficient depth to avoid the situation where the carbon rod is not loaded properly.
[0073] Further, please combine Figure 4 As shown, for the first tensioning mechanism 313, the first tensioning mechanism 313 is arranged in the part of the carbon rod loading process, and the first tensioning mechanism 313 includes a first positioning portion 328, a first tensioning portion 329 and a first rubber belt 330, one end of the first rubber belt 330 is fixedly mounted on the first positioning portion 328, and the other end of the first rubber belt 330 is fixedly connected to the tensioning adjustment mechanism of the first tensioning portion 329, and the first rubber belt 330 is horizontal and extends along the outer edge of the carbon powder zinc shell belt material tray 311.
[0074] In this way, as the zinc shell follows the movement of the carbon powder zinc shell belt material disc 311, the zinc shell continuously rotates during the friction with the first rubber belt 330, thereby assisting the loading of the carbon rod and reducing the difficulty of inserting the carbon rod into the dense carbon powder. In addition, the tension of the first rubber belt 330 can also be adjusted by adjusting the tension adjustment mechanism.
[0075] Furthermore, please combine Figures 5 to 7 As shown, a fifth needle bearing 331 is installed on the top side of the carbon rod arch sleeve 306, and the fifth needle bearing 331 is arranged in the fifth track 302. The bottom end of the carbon rod top rod 307 is used to abut against the carbon rod to be loaded.
[0076] Furthermore, the carbon rod material slot 309 and the loading limiting mechanism 310 correspond one to one, the carbon rod material slot 309 is used to receive the input carbon rod material, and the transfer limiting mechanism includes a loading limiting block 332 provided below the carbon rod material slot 309;
[0077] Combination Figure 8 A vertically penetrating carbon rod passage 333 is coaxially constructed in the loading limit block 332 , and a zinc shell embedding groove 334 is constructed on the bottom surface of the loading limit block 332 . The zinc shell embedding groove 334 is connected to the carbon rod passage 333 .
[0078] Furthermore, during the process of loading the carbon rod, the top end of the zinc shell enters the zinc shell embedding groove 334, and the carbon rod passes through the carbon rod passing channel 333 and enters the zinc shell. This prevents the zinc shell and the carbon rod from shaking when loading the carbon rod in a rotating state, thereby preventing the normal loading process of the carbon rod from being affected.
[0079] In addition, the sixth track 317 includes a sixth horizontal upper track and a sixth horizontal lower track, and the sixth horizontal upper track is connected to the sixth horizontal lower track through a sixth inclined track.
[0080] The aforementioned sixth track 317 is used to drive the top shell bow rod 318 to move up and down. For details, please refer to the movement method of the carbon rod installed in the bow rod 305.
[0081] In addition, a zinc shell placement plate 335 is provided on the outer edge of the carbon powder zinc shell material tray 311 around its axis, and a plurality of push rod passing holes 336 are provided on the zinc shell placement plate 335 around its axis, each of the push rod passing holes 336 is arranged corresponding to a carbon powder zinc shell clamping mechanism 312, and the push rod passing hole 336 is used for the push shell rod 320 to pass through.
[0082] In addition, a sixth needle roller bearing 337 is installed on the bottom side of the top shell displacement rod 319 , and the sixth needle roller bearing 337 is slidably disposed in the sixth track 317 .
[0083] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A carbon rod loading system, characterized in that: include A loading bow rod adjustment disk (301), wherein the outer wall of the loading bow rod adjustment disk (301) is provided with a fifth track (302) around its axis for driving the carbon rod loading bow rod; A bow rod drive disk (303) is provided with a bow rod displacement groove (304) vertically penetrating the bow rod drive disk (303) around its axis; The carbon rod loading bow rod (305) comprises a carbon rod bow sleeve (306) slidably arranged in the loading bow rod displacement groove (304), the top of the carbon rod bow sleeve (306) is slidably arranged in the fifth track (302), and the bottom end of the carbon rod bow sleeve (306) is installed with a carbon rod top rod (307); A carbon rod loading limit plate (308), wherein the outer edge of the carbon rod loading limit plate (308) is provided with a plurality of carbon rod loading limit parts around its axis, and the carbon rod loading limit parts include a carbon rod belt material groove (309) and a loading limit mechanism (310); A carbon powder zinc shell material disc (311), wherein a plurality of carbon powder zinc shell clamping mechanisms (312) are arranged around the axis of the carbon powder zinc shell material disc (311) on the outer edge thereof, and a first tightening mechanism (313) extending around the axis of the carbon powder zinc shell material disc (311) is arranged on the outer edge thereof, wherein the tightening end of the first tightening mechanism (313) is used to press the zinc shell into the carbon powder zinc shell clamping mechanism (312); A material ejecting bow rod driving disk (314), wherein the material ejecting bow rod driving disk (314) is provided with a material ejecting bow rod displacement groove (315) extending vertically and penetrating around its axis; A material ejection bow rod adjustment disk (316), wherein the outer wall of the material ejection bow rod adjustment disk (316) is provided with a sixth track (317) around its axis for driving the ejection shell bow rod (318); A top shell bow rod (318), comprising a top shell displacement rod (319) slidably arranged in the top material bow rod displacement groove (315), the bottom end of the top shell displacement rod (319) slidably embedded in the sixth track (317), and a top shell rod (320) is installed at the top end of the top shell displacement rod (319); The loading bow rod adjustment disk (301), the loading bow rod driving disk (303), the carbon rod loading limit disk (308), the carbon powder zinc shell belt material disk (311), the ejecting bow rod driving disk (314) and the ejecting bow rod adjustment disk (316) are coaxially arranged; The loading bow rod adjustment disk (301) and the ejecting bow rod adjustment disk (316) are arranged stationary, and the loading bow rod driving disk (303), the carbon rod loading limit disk (308), the carbon powder zinc shell belt disk (311) and the ejecting bow rod driving disk (314) are arranged coaxially and synchronously to rotate.
2. A carbon rod loading system according to claim 1, characterized in that: The fifth track (302) comprises a fifth horizontal upper track (321) and a fifth horizontal lower track (322), wherein the fifth horizontal upper track (321) is connected to the fifth horizontal lower track (322) via an upward inclined track (323) and a downward inclined track (324); The upward inclined track (323) is used to drive the carbon rod loading bow rod (305) to move upward; the downward inclined track (324) is used to drive the carbon rod loading bow rod (305) to move downward.
3. A carbon rod loading system according to claim 2, characterized in that: The downward inclined track (324) includes a section of downward inclined track (325) connected to the fifth horizontal upper track (321), the bottom end of the section of downward inclined track (325) is connected to a buffer horizontal track (326), the end of the buffer horizontal track (326) is connected to a second section of downward inclined track (327), and the end of the second section of downward inclined track (327) is connected to the fifth horizontal lower track (322); The buffer horizontal track (326) is arranged between the fifth horizontal upper track (321) and the fifth horizontal lower track (322).
4. A carbon rod loading system according to claim 1, characterized in that: The first tensioning mechanism (313) is arranged in the part of the carbon rod loading process, and the first tensioning mechanism (313) includes a first positioning part (328), a first tensioning part (329) and a first rubber belt (330). One end of the first rubber belt (330) is fixedly installed on the first positioning part (328), and the other end of the first rubber belt (330) is fixedly connected to the tensioning adjustment mechanism of the first tensioning part (329). The first rubber belt (330) is horizontal and extends along the outer edge of the carbon powder zinc shell belt material tray (311).
5. A carbon rod loading system according to claim 1, characterized in that: A fifth needle bearing (331) is installed on the top side of the carbon rod bow sleeve (306), and the fifth needle bearing (331) is arranged in the fifth track (302). The bottom end of the carbon rod top rod (307) is used to abut against the carbon rod to be loaded.
6. A carbon rod loading system according to claim 1, characterized in that: The carbon rod material slot (309) and the loading limiting mechanism (310) correspond one to one, the carbon rod material slot (309) is used to receive input carbon rod materials, and the loading limiting mechanism includes a loading limiting block (332) arranged below the carbon rod material slot (309); A carbon rod passing channel (333) is coaxially configured to pass vertically through the loading limit block (332), and a zinc shell embedding groove (334) is configured on the bottom surface of the loading limit block (332), and the zinc shell embedding groove (334) is connected to the carbon rod passing channel (333).
7. A carbon rod loading system according to claim 1, characterized in that: The sixth track (317) includes a sixth horizontal upper track and a sixth horizontal lower track, and the sixth horizontal upper track is connected to the sixth horizontal lower track through a sixth inclined track.
8. A carbon rod loading system according to claim 1, characterized in that: A zinc shell placement plate (335) is provided around the axis of the outer edge of the carbon powder zinc shell material disc (311), and a plurality of push rod passing holes (336) are provided around the axis of the zinc shell placement plate (335). Each push rod passing hole (336) is arranged corresponding to a carbon powder zinc shell clamping mechanism (312), and the push rod passing hole (336) is used for the push shell rod (320) to pass through.
9. A carbon rod loading system according to claim 1, characterized in that: A sixth needle roller bearing (337) is installed on the bottom side of the top shell displacement rod (319), and the sixth needle roller bearing (337) is slidably arranged in the sixth track (317).
Citation Information
Patent Citations
Carbon -point mounting plate
CN206134822U