A high-efficiency down filling machine for down jacket processing

Abstract

The utility model relates to the technical field of down jacket processing, and specifically to a high-efficiency down filling machine for down jacket processing, comprising a machine body, a material tank being arranged at the top of the machine body, and a weight sensor being arranged inside the machine body, so that the down can be accurately weighed, thereby enabling the device to complete quantitative down filling, and a filter being arranged inside an air inlet hood, so that the down can be prevented from entering the inside of an air pump through the air inlet hood, thereby improving the protection of the air pump, and clamping plates being arranged on both sides of a filling tube, so that the down jacket can be clamped and fixed, so that the down jacket can be firmly fixed at the filling tube, and then the down is blown into cut pieces of the down jacket through the filling tube, and then the cut pieces are sewn, so as to improve the filling efficiency and ensure that the filling amount of each down jacket cut piece is kept consistent, and the arrangement of a stirring rod can scatter the down in the material tank, so that the down can maintain sufficient fluffiness, thereby improving the quality of the down jacket during filling.

Description

Technical Field

[0001] The utility model relates to the technical field of down jacket processing, in particular to a high-efficiency down filling machine used for down jacket processing. Background Art

[0002] A down jacket is a top that is filled with down and has a large and round shape. People choose to wear down jackets to keep warm in cold weather. The inside of the garment is filled with duck down and some crushed down to achieve a better warmth-keeping effect. In the past, down jackets were made by manually spreading duck down and crushed down on the cloth and then sewing them. The processing efficiency was slow and the processing environment was relatively harsh. With the development of the times, in order to improve the efficiency of production and processing, down filling machines turned out to be possible.

[0003] The existing down filling machine is not convenient to use and cannot directly perform quantitative filling. It is often necessary to manually put a certain amount of down into the filling machine, which causes deviation in the amount of down in the down jacket pieces. The cumbersome steps will increase labor intensity, thereby reducing work efficiency. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a high-efficiency down filling machine for down jacket processing.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency down filling machine for down jacket processing, comprising a machine body, a material tank is provided at the top of the machine body, a feeding pipe is provided on one side of the top of the material tank, a motor is provided in the middle of the top of the material tank, a controller is provided on the machine body, an air pump is provided on one side of the machine body, a filling pipe is provided on the other side of the machine body, side panels are provided at both ends of one side of the machine body, an electric telescopic rod is provided on the side panel, a splint is provided at one end of the electric telescopic rod, the splint is located on both sides of the filling pipe, a discharge pipe is provided at the bottom end of the material tank, the discharge pipe is located in the machine body, a valve is provided on the discharge pipe, a collection box is provided at the bottom end of the machine body, a weight sensor is provided at the bottom end of the collection box, a bearing plate is provided on the top of the weight sensor, an air inlet hood is provided on one side of the collection box, a connecting pipe is provided on the air pump, one end of the connecting pipe is connected to the air inlet hood, a collecting hood is provided on the other side of the collection box, and one end of the filling pipe is connected to the collecting hood.

[0008] Furthermore, the utility model is improved in that a stirring rod is arranged in the material tank, the output end of the motor is connected to the stirring rod, a spiral rod is arranged at the bottom end of the stirring rod, and the bottom end of the spiral rod is located in the discharge pipe.

[0009] Furthermore, the utility model is improved in that a filter is provided inside the air inlet cover, and the filter is made of stainless steel.

[0010] Furthermore, the utility model is improved in that an anti-skid pad is arranged on the inner wall of the clamping plate, and the anti-skid pad is made of rubber material.

[0011] Furthermore, the utility model is improved in that the weight sensor, air pump, electric telescopic rod, valve and motor are all electrically connected to the controller.

[0012] Furthermore, the utility model is improved in that brackets are arranged on both sides of the bottom end of the body, and anti-slip pads are arranged on the bottom of the brackets.

[0013] Furthermore, the utility model is improved in that an anti-corrosion layer is provided on the machine body and the material tank, and the anti-corrosion layer is made of epoxy resin.

[0014] Furthermore, the utility model is improved in that an inspection door is provided on the side of the machine body.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a high-efficiency down filling machine for down jacket processing, which has the following beneficial effects:

[0017] The high-efficiency down filling machine for processing down jackets can accurately weigh the down by means of a weight sensor arranged inside the machine body, so that the equipment can complete quantitative filling, and a filter is arranged inside the air inlet cover, so that the down can be prevented from entering the air pump through the air inlet cover, thereby improving the protection of the air pump, and clamping plates are arranged on both sides of the filling pipe, so that the down jacket can be clamped and fixed, so that the down jacket can be firmly fixed at the filling pipe, and then the down is blown into the cut pieces of the down jacket through the filling pipe, and then the cut pieces are sewn, so as to improve the filling efficiency and ensure that the filling amount of each down jacket cut piece remains consistent, and the stirring rod is arranged to break up the down in the material tank, so that the down can maintain sufficient fluffiness, thereby improving the quality of the down jacket during filling. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 Schematic diagram of the internal structure of the middle tank;

[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the internal structure of the middle body;

[0021] Figure 4 For this utility model Figure 3 Schematic diagram of the internal structure of the collection box;

[0022] In the figure: 1. machine body; 2. material tank; 3. feed pipe; 4. motor; 5. controller; 6. air pump; 7. stirring rod; 8. screw rod; 9. filling tube; 10. side panel; 11. electric telescopic rod; 12. clamping plate; 13. discharge pipe; 14. valve; 15. collection box; 16. air inlet hood; 17. filter screen; 18. weight sensor; 19. load-bearing plate; 20. collection hood. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 A high-efficiency down filling machine for down jacket processing includes a machine body 1, a material tank 2 is arranged at the top of the machine body 1, a feeding pipe 3 is arranged at one side of the top of the material tank 2, a motor 4 is arranged at the middle of the top of the material tank 2, a controller 5 is arranged on the machine body 1, an air pump 6 is arranged on one side of the machine body 1, a filling tube 9 is arranged on the other side of the machine body 1, side panels 10 are arranged at both ends of one side of the machine body 1, an electric telescopic rod 11 is arranged on the side panel 10, a splint 12 is arranged at one end of the electric telescopic rod 11, and the splint 12 is located on both sides of the filling tube 9, a discharge pipe 13 is arranged at the bottom of the material tank 2, and the discharge pipe 13 Located in the machine body 1, a valve 14 is provided on the discharge pipe 13, a collecting box 15 is provided at the bottom end of the machine body 1, a weight sensor 18 is provided at the bottom end of the collecting box 15, a bearing plate 19 is provided at the top of the weight sensor 18, an air inlet hood 16 is provided on one side of the collecting box 15, a connecting pipe is provided on the air pump 6, one end of the connecting pipe is connected to the air inlet hood 16, a collecting hood 20 is provided on the other side of the collecting box 15, one end of the filling tube 9 is connected to the collecting hood 20, and the weight sensor 18, the air pump 6, the electric telescopic rod 11, the valve 14 and the motor 4 are all electrically connected to the controller 5.

[0025] In actual use of the above structure, firstly, the down is introduced into the material tank 2 through the feed pipe 3. When filling, the filling port of the down jacket is directly put on the filling pipe 9, and then the electric telescopic rod 11 is turned on. The electric telescopic rod 11 drives the clamping plate 12 to clamp and fix the opening of the cut piece of the down jacket through the clamping plate 12, so that the down jacket can be firmly fixed at the filling pipe 9. After the fixing is completed, the valve 14 is opened, and the down is introduced into the collection box 15 in the body 1 through the discharge pipe 13, and directly falls. On the supporting plate 19, the down on the supporting plate 19 is weighed by the weight sensor 18, and the signal is transmitted to the controller 5. When a certain amount of down is reached, the valve 14 is closed, and then the air pump 6 is turned on. The air pump 6 will introduce air into the air inlet hood 16 through the connecting pipe, and then the down on the supporting plate 19 is blown into the collecting hood 20, and then introduced into the down jacket piece by the collecting hood 20 through the filling tube 9, thereby completing the quantitative filling of the down jacket piece, so that the amount of down in each piece remains consistent.

[0026] In this embodiment, a stirring rod 7 is provided in the material tank 2, and the output end of the motor 4 is connected to the stirring rod 7. A spiral rod 8 is provided at the bottom end of the stirring rod 7, and the bottom end of the spiral rod 8 is located in the discharge pipe 13. The down can be broken up by the stirring rod 7, so that the down always maintains its fluffiness, thereby improving the quality of the down jacket during filling. The setting of the spiral rod 8 can increase the discharge speed of the discharge pipe 13 and avoid the accumulation of down in the discharge pipe 13.

[0027] In this embodiment, a filter is provided inside the air inlet cover 16 , and the filter is made of stainless steel to prevent down from entering the air pump 6 through the air inlet cover 16 .

[0028] In this embodiment, an anti-skid pad is provided on the inner wall of the clamping plate 12 . The anti-skid pad is made of rubber material to improve the anti-skid effect when the clamping plate 12 is clamped.

[0029] In this embodiment, brackets are provided on both sides of the bottom end of the body 1, and anti-skid pads are provided at the bottom of the brackets to improve the anti-skid effect of the body 1 after it is placed.

[0030] In this embodiment, an anti-corrosion layer is provided on the machine body 1 and the material tank 2. The anti-corrosion layer is made of epoxy resin to improve the durability of the machine body 1 and the material tank 2.

[0031] In this embodiment, an inspection door is provided on the side of the machine body 1 to facilitate maintenance and inspection of the machine body 1.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient down filling machine for down jacket processing, characterized in that: The machine comprises a body (1), wherein a material tank (2) is arranged at the top of the body (1), a feeding pipe (3) is arranged at one side of the top of the material tank (2), a motor (4) is arranged at the middle of the top of the material tank (2), a controller (5) is arranged on the body (1), an air pump (6) is arranged on one side of the body (1), a filling tube (9) is arranged on the other side of the body (1), side panels (10) are arranged at both ends of one side of the body (1), an electric telescopic rod (11) is arranged on the side panel (10), a clamping plate (12) is arranged at one end of the electric telescopic rod (11), and the clamping plate (12) is located on both sides of the filling tube (9), and a control device (5) is arranged at the bottom of the material tank (2). A discharge pipe (13) is provided, the discharge pipe (13) is located in the machine body (1), a valve (14) is provided on the discharge pipe (13), a collection box (15) is provided at the bottom end of the machine body (1), a weight sensor (18) is provided at the bottom end of the collection box (15), a bearing plate (19) is provided at the top end of the weight sensor (18), an air inlet hood (16) is provided on one side of the collection box (15), a connecting pipe is provided on the air pump (6), one end of the connecting pipe is connected to the air inlet hood (16), a collection hood (20) is provided on the other side of the collection box (15), and one end of the filling pipe (9) is connected to the collection hood (20).

2. The high-efficiency down filling machine for down jacket processing according to claim 1, characterized in that: A stirring rod (7) is arranged in the material tank (2), the output end of the motor (4) is connected to the stirring rod (7), a spiral rod (8) is arranged at the bottom end of the stirring rod (7), and the bottom end of the spiral rod (8) is located in the discharge pipe (13).

3. The high-efficiency down filling machine for down jacket processing according to claim 2, characterized in that: A filter screen is arranged inside the air inlet cover (16), and the filter screen is made of stainless steel.

4. The high-efficiency down filling machine for down jacket processing according to claim 3, characterized in that: An anti-skid pad is arranged on the inner wall of the clamping plate (12), and the anti-skid pad is made of rubber material.

5. The high-efficiency down filling machine for down jacket processing according to claim 4, characterized in that: The weight sensor (18), the air pump (6), the electric telescopic rod (11), the valve (14) and the motor (4) are all electrically connected to the controller (5).

6. The high-efficiency down filling machine for down jacket processing according to claim 5, characterized in that: Brackets are arranged on both sides of the bottom end of the machine body (1), and anti-slip pads are arranged at the bottom of the brackets.

7. The high-efficiency down filling machine for down jacket processing according to claim 6, characterized in that: The machine body (1) and the material tank (2) are both provided with an anti-corrosion layer, and the anti-corrosion layer is made of epoxy resin.

8. The high-efficiency down filling machine for down jacket processing according to claim 7, characterized in that: An inspection door is provided on the side of the machine body (1).

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