Ultrasonic cleaning device for developing roller axis

Abstract

The utility model relates to the technical field of developing rollers, and proposes an ultrasonic cleaning device for the axis of a developing roller, including a cleaning box, wherein a cleaning mechanism is provided inside the cleaning box, and two electric push rods are provided, and the output ends of the two electric push rods are synchronously started, and the flip frame is pulled by the second mounting block to move, and the flip frame is mutually coordinated through the first guide groove, the second guide groove, the first guide rod and the second guide rod during the movement, so that the flip frame can be flipped and tilted, and after tilting, the filter plate on the surface of the flip frame can be manually taken out and replaced by the staff, and the flip frame can be reset by starting the electric push rod again, so that the cleaning liquid can be filtered and the filter component can be replaced, and the cleaning efficiency of the roller axis of the overall device can be greatly improved. Through the above technical scheme, the problem of waste of cleaning solution and large resource loss in the prior art is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of developing rollers, in particular to an ultrasonic cleaning device for the axis of a developing roller. Background Art

[0002] The main structure of the developing roller is composed of a magnetic roller sleeve, a magnetic core, a magnetic core conductive bracket, and a magnetic core sleeve. The composition of the developing roller can also be understood as a roller sleeve and a roller axis.

[0003] After production, the developer roller axis usually needs to be cleaned using ultrasound to clean the dirt on the surface of the developer roller axis. However, when using ultrasound to clean the developer roller axis, a large amount of cleaning solution is required, and the dirt after cleaning will accumulate in the cleaning solution. After a large amount of cleaning, the cleaning solution needs to be replaced, which increases the use of cleaning solution, increases production costs, and wastes resources. Utility Model Content

[0004] The utility model provides an ultrasonic cleaning device for the axis of a developing roller, which solves the problems of waste of cleaning solution and large loss of resources in the related technology.

[0005] The technical solution of the utility model is as follows: it includes a cleaning box, wherein a cleaning mechanism is arranged inside the cleaning box, wherein the cleaning mechanism includes two first guide grooves, two second guide grooves, a flip frame, and two first guide rods and two second guide rods fixedly connected to the outer surface of the flip frame, and the outer surfaces of the first guide rod and the second guide rod are respectively slidably connected to the inner walls of the first guide groove and the second guide groove.

[0006] The inner bottom wall of the cleaning box is fixedly connected to two first mounting blocks, and the inner walls of the first mounting blocks are hinged with an electric push rod through a pin shaft. The bottom surface of the flip frame is fixedly connected to two second mounting blocks, and the inner walls of the second mounting blocks are hinged with the output end of the electric push rod through a pin shaft.

[0007] Preferably, a removable filter plate is installed on the inner wall of the flip frame, and a water pump is installed on the back of the cleaning box. By setting the filter plate, the cleaning solution can be better filtered, and the filtered cleaning solution is filtered to the bottom. By setting the water pump, the filtered solution can be easily extracted.

[0008] Preferably, both input ends of the water pump are fixedly connected with a water inlet pipe, and the end of the water inlet pipe away from the water pump passes through the back of the cleaning box and extends to the interior of the cleaning box, and the output end of the water pump is fixedly connected with a water outlet pipe, and the end of the water outlet pipe away from the water pump passes through the back of the cleaning box and extends to the interior of the cleaning box. By setting up the water inlet pipe, it is possible to better facilitate the extraction of the filtered solution in the lower part of the cleaning box, and discharge the filtered solution to the upper part of the cleaning box through the water outlet pipe.

[0009] Preferably, four first support columns are fixedly connected to the bottom surface of the cleaning box, and the lower ends of the first support columns are fixedly connected to first foot pads with anti-slip patterns. By setting the first support columns, the overall device can be better supported and placed, and the setting of the first foot pads can further improve the stability of the overall device when placed.

[0010] Preferably, the inner bottom wall of the cleaning box is fixedly connected with telescopic cylinders arranged at equal distances, and the upper end of the telescopic cylinder is fixedly connected with a push plate, and the outer surface of each telescopic cylinder is sleeved with a telescopic spring. By arranging the telescopic cylinder, the telescopic spring and the push plate can cooperate with each other to facilitate the elastic lifting of the flip frame, thereby providing support and guiding effects when the flip frame performs a flipping movement.

[0011] Preferably, a placement plate is provided on the outer surface of the cleaning box, and second support columns are fixedly connected to the four corners of the bottom surface of the placement plate, and a second foot pad with anti-slip patterns is fixedly connected to the lower end of the second support column. By setting the second support column, the placement plate can be better supported and placed, and the setting of the placement plate can facilitate the installation and placement of the feeding device.

[0012] Preferably, two mounting plates are fixedly connected to the upper surface of the placement plate, and a rotatable feed shaft is installed on one side of the two mounting plates close to each other, and a servo motor is fixedly connected to the outer surface of one mounting plate, and the output shaft of the servo motor rotates and passes through the outer surface of the mounting plate and is fixedly connected to the output end of the feed shaft. By setting the mounting plate, the servo motor can be more easily installed and disassembled, and by starting the servo motor, the output shaft of the servo motor drives the feed shaft to rotate under the limiting action of the mounting plate.

[0013] Preferably, a feed frame is provided on the upper surfaces of the two mounting plates, and the feed trough of the feed frame is located on the upper part of the feed shaft, and a guide plate is fixedly connected to the upper surface of the placement plate. By setting the feed frame, the storage and transportation of the developing roller axis can be better facilitated, and by setting the guide plate, the guided transportation of the developing roller axis can be better facilitated.

[0014] The working principle and beneficial effects of the utility model are:

[0015] 1. In the utility model, two electric push rods are arranged, and the two electric push rods are started synchronously. The output ends of the two electric push rods pull the flip frame to move through the second mounting block. During the movement, the flip frame cooperates with the first guide groove, the second guide groove, the first guide rod and the second guide rod, so that the flip frame can be flipped and tilted, so that it is convenient for the flip frame to tilt out of the water surface of the cleaning liquid. After tilting, the filter plate on the surface of the flip frame can be manually taken out and replaced by the staff, so that it is convenient for the staff to quickly replace the filter plate, and after replacement, the flip frame can be reset by starting the electric push rod again, so that it is convenient to filter the cleaning liquid and replace the filter component, thereby greatly improving the cleaning efficiency of the roller axis of the overall device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the servo motor of the utility model;

[0018] Figure 2 It is a three-dimensional structural schematic diagram of the water pump of the utility model;

[0019] Figure 3 It is a three-dimensional structural schematic diagram of the filter plate of the utility model;

[0020] Figure 4 It is a three-dimensional structural schematic diagram of the telescopic cylinder of the utility model.

[0021] In the figure: 1. cleaning box; 2. cleaning mechanism; 201. first guide groove; 202. second guide groove; 203. flip frame; 204. first guide rod; 205. second guide rod; 206. first mounting block; 207. electric push rod; 208. second mounting block; 209. filter plate; 2010. water pump; 2011. water inlet pipe; 2012. water outlet pipe; 3. first support column; 4. first foot pad; 5. telescopic cylinder; 6. push plate; 7. telescopic spring; 8. placement plate; 9. second support column; 10. second foot pad; 11. mounting plate; 12. servo motor; 13. feed shaft; 14. feed frame; 15. guide plate. DETAILED DESCRIPTION

[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example 1

[0024] like Figure 1 to Figure 4 As shown, this embodiment proposes an ultrasonic cleaning device for the axis of a developing roller, including a cleaning box 1, in which a cleaning mechanism 2 is arranged, and the cleaning mechanism 2 includes two first guide grooves 201 and two second guide grooves 202, a flip frame 203, and two first guide rods 204 and two second guide rods 205 fixedly connected to the outer surface of the flip frame 203, and the outer surfaces of the first guide rod 204 and the second guide rod 205 are slidably connected to the inner walls of the first guide groove 201 and the second guide groove 202, respectively.

[0025] In this embodiment, reference Figures 1 to 3 The setting of the flip frame 203 can facilitate the installation and disassembly of subsequent components, and through the mutual cooperation of the first guide groove 201, the second guide groove 202 and the first guide rod 204, the second guide rod 205, the flip frame 203 can be guided and flipped, so that the flip frame 203 and the subsequent filter components can be synchronously flipped to one side of the cleaning box 1, so that the filter component can be replaced without affecting the cleaning of the developing roller axis, thereby greatly improving the cleaning efficiency of the developing roller axis.

[0026] A removable filter plate 209 is installed on the inner wall of the flip frame 203, and a water pump 2010 is installed on the back of the cleaning box 1. By setting the filter plate 209, the cleaning solution can be better filtered, and the filtered cleaning solution is filtered to the bottom. By setting the water pump 2010, the filtered solution can be extracted and then discharged to the upper part of the cleaning box 1, so that the solution in the cleaning box 1 can be continuously filtered, thereby greatly improving the service life of the cleaning solution and reducing the waste of the cleaning solution.

[0027] Both input ends of the water pump 2010 are fixedly connected with a water inlet pipe 2011, and the end of the water inlet pipe 2011 away from the water pump 2010 passes through the back of the cleaning box 1 and extends to the interior of the cleaning box 1. The output end of the water pump 2010 is fixedly connected with a water outlet pipe 2012, and the end of the water outlet pipe 2012 away from the water pump 2010 passes through the back of the cleaning box 1 and extends to the interior of the cleaning box 1. By setting the water inlet pipe 2011, it is possible to better facilitate the extraction of the filtered solution in the lower part of the cleaning box 1, and discharge the filtered solution to the upper part of the cleaning box 1 through the water outlet pipe 2012, thereby realizing the circulating filtering effect of the cleaning solution, greatly improving the service life of the cleaning solution and reducing the resource waste of the cleaning solution.

[0028] Four first support columns 3 are fixedly connected to the bottom surface of the cleaning box 1, and the lower ends of the first support columns 3 are fixedly connected to first foot pads 4 with anti-slip patterns. By setting the first support columns 3, the overall device can be better supported and placed, and the setting of the first foot pads 4 can further improve the stability of the overall device when placed, and create a distance between the overall device and the ground, thereby avoiding moisture from the bottom of the overall device and the ground.

[0029] The inner bottom wall of the cleaning box 1 is fixedly connected with telescopic cylinders 5 arranged at equal distances, and the upper end of the telescopic cylinder 5 is fixedly connected with a pushing plate 6. The outer surface of each telescopic cylinder 5 is sleeved with a telescopic spring 7. By setting the telescopic cylinder 5, the telescopic spring 7 and the pushing plate 6 can cooperate with each other to facilitate the elastic lifting of the flip frame 203, thereby facilitating the provision of support and guiding effects when the flip frame 203 performs a flipping movement, thereby preventing the flip frame 203 from being squeezed with the cleaning box 1 during the flipping movement, thereby greatly improving the use effect of the overall device.

[0030] Example 2

[0031] like Figure 1 to Figure 4 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes that the inner bottom wall of the cleaning box 1 is fixedly connected with two first mounting blocks 206, and the inner wall of the first mounting block 206 is hinged with an electric push rod 207 through a pin shaft, and the bottom surface of the flip frame 203 is fixedly connected with two second mounting blocks 208, and the inner wall of the second mounting block 208 is hinged with the output end of the electric push rod 207 through a pin shaft.

[0032] In this embodiment, reference Figures 1 to 3 The setting of the electric push rod 207 can start the electric push rod 207, and the output end of the electric push rod 207 can pull one side of the flip frame 203 through the second mounting block 208, so that it can be flipped under the limiting guide of the flip frame 203, the first guide groove 201, the second guide groove 202, the first guide rod 204 and the second guide rod 205, so that the filter component installed on the surface of the flip frame 203 can be easily removed and replaced, which greatly improves the convenience of replacing or cleaning the filter component, and will not affect the cleaning efficiency of the developing roller axis. In addition, by filtering the cleaning solution, the service life of the cleaning solution can be greatly improved, reducing resource waste.

[0033] A placement plate 8 is provided on the outer surface of the cleaning box 1, and second support columns 9 are fixedly connected to the four corners of the bottom surface of the placement plate 8, and the lower end of the second support column 9 is fixedly connected to a second foot pad 10 with anti-slip patterns. By setting the second support column 9, the placement plate 8 can be better supported and placed, and the setting of the placement plate 8 can facilitate the installation and placement of the feeding device, and the setting of the second foot pad 10 can further improve the placement stability of the placement plate 8 and avoid shaking and deviation during placement.

[0034] Two mounting plates 11 are fixedly connected to the upper surface of the placement plate 8, and a rotatable feed shaft 13 is installed on one side of the two mounting plates 11 that are close to each other. A servo motor 12 is fixedly connected to the outer surface of one mounting plate 11, and the output shaft of the servo motor 12 rotates and passes through the outer surface of the mounting plate 11 and is fixedly connected to the output end of the feed shaft 13. By setting the mounting plate 11, the servo motor 12 can be installed and disassembled more conveniently. By starting the servo motor 12, the output shaft of the servo motor 12 drives the feed shaft 13 to rotate under the limiting action of the mounting plate 11, so that the developing roller axis can be limitedly transported through the reserved groove on the surface of the feed shaft 13, so that the developing roller axis can be transported in sequence, avoiding the risk of blockage when transporting the developing roller axis.

[0035] A feed frame 14 is provided on the upper surfaces of the two mounting plates 11, and the feed trough of the feed frame 14 is located on the upper part of the feed shaft 13, and a guide plate 15 is fixedly connected to the upper surface of the placement plate 8. By setting the feed frame 14, it is possible to better facilitate the storage and transportation of the developing roller axis, and by setting the guide plate 15, it is possible to better facilitate the guided transportation of the developing roller axis, so that the developing roller axis can be transported to the cleaning area for cleaning by installing a transportation device for the developing roller axis.

[0036] Working principle: During the cleaning process of the developing roller axis, first, the developing roller axis is dumped into the feed frame 14. The feed frame 14 can drop the developing roller axis into the limiting groove of the feeding shaft 13, so that the servo motor 12 can be started. The output shaft of the servo motor 12 drives the feeding shaft 13 to rotate, so that the developing roller axis can be transported to the guide plate 15 in turn, and the developing roller axis is cleaned in the cleaning solution in the cleaning box 1 by installing a transportation device. During cleaning, by starting the water pump 2010, the water pump 2010 can circulate the cleaning solution in the cleaning box 1 through the cooperation of the water inlet pipe 2011 and the water outlet pipe 2012. When the filter component needs to be replaced or cleaned, First, the electric push rod 207 is started, and the output end of the electric push rod 207 pulls one side of the flip frame 203 to move through the second mounting block 208, and the flip frame 203 can be flipped through the first guide groove 201, the second guide groove 202, the first guide rod 204 and the second guide rod 205. The cooperation, and during the flipping movement, the telescopic spring 7 can slightly push the bottom of the flip frame 203 through the telescopic cylinder 5 and the pushing plate 6, so as to facilitate the stability of the flip frame 203 when flipping, and then when flipping to one side of the cleaning box 1, it is convenient for the cleaning personnel to replace or clean the filter plate 209, thereby greatly improving the service life of the cleaning solution and reducing resource loss.

[0037] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An ultrasonic cleaning device for the developing roller axis, characterized in that: The invention comprises a cleaning box (1), wherein a cleaning mechanism (2) is arranged inside the cleaning box (1), wherein the cleaning mechanism (2) comprises two first guide grooves (201), two second guide grooves (202), a flip frame (203), and two first guide rods (204) and two second guide rods (205) fixedly connected to the outer surface of the flip frame (203), and the outer surfaces of the first guide rod (204) and the second guide rod (205) are slidably connected to the inner walls of the first guide groove (201) and the second guide groove (202), respectively; The inner bottom wall of the cleaning box (1) is fixedly connected to two first mounting blocks (206), and the inner wall of the first mounting block (206) is hinged to an electric push rod (207) via a pin shaft. The bottom surface of the flip frame (203) is fixedly connected to two second mounting blocks (208), and the inner wall of the second mounting block (208) is hinged to the output end of the electric push rod (207) via a pin shaft.

2. The ultrasonic cleaning device for the developing roller axis according to claim 1, characterized in that: A detachable filter plate (209) is installed on the inner wall of the flip frame (203), and a water pump (2010) is installed on the back of the cleaning box (1).

3. The ultrasonic cleaning device for the developing roller axis according to claim 2, characterized in that: Both input ends of the water pump (2010) are fixedly connected to a water inlet pipe (2011), and one end of the water inlet pipe (2011) away from the water pump (2010) passes through the back of the cleaning box (1) and extends to the interior of the cleaning box (1); the output end of the water pump (2010) is fixedly connected to a water outlet pipe (2012), and one end of the water outlet pipe (2012) away from the water pump (2010) passes through the back of the cleaning box (1) and extends to the interior of the cleaning box (1).

4. The ultrasonic cleaning device for the developing roller axis according to claim 1, characterized in that: Four first support columns (3) are fixedly connected to the bottom surface of the cleaning box (1), and a first foot pad (4) having anti-slip grooves is fixedly connected to the lower end of the first support column (3).

5. The ultrasonic cleaning device for the developing roller axis according to claim 1, characterized in that: The inner bottom wall of the cleaning box (1) is fixedly connected with telescopic cylinders (5) arranged at equal distances, and the upper end of the telescopic cylinder (5) is fixedly connected with a push plate (6), and the outer surface of each telescopic cylinder (5) is sleeved with a telescopic spring (7).

6. The ultrasonic cleaning device for the developing roller axis according to claim 1, characterized in that: The outer surface of the cleaning box (1) is provided with a placement plate (8), and the four corners of the bottom surface of the placement plate (8) are fixedly connected to second support columns (9), and the lower end of the second support column (9) is fixedly connected to a second foot pad (10) with anti-slip grooves.

7. The ultrasonic cleaning device for the developing roller axis according to claim 6, characterized in that: Two mounting plates (11) are fixedly connected to the upper surface of the placement plate (8); a rotatable feed shaft (13) is installed on a side surface of the two mounting plates (11) close to each other; a servo motor (12) is fixedly connected to the outer surface of one mounting plate (11); and an output shaft of the servo motor (12) rotates through the outer surface of the mounting plate (11) and is fixedly connected to the output end of the feed shaft (13).

8. The ultrasonic cleaning device for the developing roller axis according to claim 7, characterized in that: A feed frame (14) is provided on the upper surface of the two mounting plates (11), and a feed trough of the feed frame (14) is located on the upper part of the feed shaft (13). A guide plate (15) is fixedly connected to the upper surface of the placement plate (8).

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