Magnet Loading Machine

By designing a magnet loading machine including a substrate, a base, a positioning fixture and a loading barrel, the problems of low loading efficiency and high cost of traditional magnets are solved, and the effects of rapid loading and cost control are achieved.

CN222726170UActive Publication Date: 2025-04-08ENDESI METAL PROD FOSHAN
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Patent Information

Application Number
CN202421443464.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-21
Publication Date
2025-04-08
Estimated Expiration
2034-06-21

AI Technical Summary

Technical Problem

Traditional magnet loading methods are inefficient and costly, and the purchase and maintenance costs of existing automation equipment are too high, making it difficult to achieve production efficiency and cost control.

Method used

A magnet feeding machine is designed, including a substrate, a base, a positioning fixture and a feeding barrel. The sliding of the positioning fixture and the blowing device of the feeding barrel are used to achieve rapid loading and installation of the magnet.

Benefits of technology

The rapid loading and installation of multiple magnets is achieved, which reduces the labor intensity of workers, improves production efficiency, and reduces the production cost of equipment through simplified structure and detachable design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a magnet feeding machine, comprising: a base plate; a pedestal connected to the base plate; a positioning fixture movable on the base plate in front-back and left-right directions; a feeding barrel connected to the base plate and located above the positioning fixture, the top end of the feeding barrel being connected with an air blowing pipe, the end of the air blowing pipe away from the feeding barrel being connected with an air blowing pump. The utility model can realize rapid feeding and installation of multiple magnets, does not require workers to press the magnets into workpieces, reduces the labor intensity of workers, greatly improves production efficiency, and has a simple overall structure, can better control equipment production costs, and improves production benefits.
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Description

Technical Field

[0001] The utility model relates to a machine tool, in particular to a magnet feeding machine. Background Art

[0002] When producing products with magnets, the traditional production method is to manually load the magnets into preset holes on the product. When more magnets need to be installed on the product, workers are required to repeatedly load the magnets. This operation is more troublesome and has low production efficiency. There are some devices on the market that can automatically load magnets and load magnets into multiple holes in products, but the purchase and maintenance costs of such equipment are high, which greatly increases the production cost of the product. Therefore, there is an urgent need for a device with higher magnet loading efficiency and lower manufacturing cost. Utility Model Content

[0003] The utility model aims to provide a magnet feeding machine to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.

[0004] The solution of the utility model to solve the technical problem is:

[0005] The magnet loader comprises: a substrate; a base connected to the substrate; a positioning fixture that can move on the substrate in the front-back and left-right directions; a loading barrel connected to the base and located above the positioning fixture, the top of the loading barrel is connected to an air pipe, and the end of the air pipe away from the loading barrel is connected to an air pump.

[0006] The technical solution has at least the following beneficial effects: the magnets to be installed are arranged and loaded into the loading barrel, and the workpiece on which the magnets need to be installed is positioned on the positioning fixture. At this time, the loading barrel is located above the positioning fixture. When the magnets need to be loaded and installed on the workpiece, the workpiece is moved on the substrate in the front-back and left-right directions so that the loading barrel is directly opposite to each hole position on the workpiece where the magnets are installed. When the loading barrel is directly opposite to each hole position where the magnets need to be installed, an air pump blows air toward the upper barrel through the air pipe to press the magnets at the bottom into the hole position to realize the loading and installation of the magnets. In this way, multiple magnets can be quickly loaded and installed without the need for workers to press the magnets into the workpiece, thereby reducing the labor intensity of workers and greatly improving production efficiency. In addition, the overall structure is simple, which can better control the production cost of equipment and improve production benefits.

[0007] As a further improvement of the above technical solution, an anti-slip sleeve is provided in the upper barrel, and the anti-slip sleeve extends along the length direction of the upper barrel. The magnet is loaded into the anti-slip sleeve, and the friction between the inner wall of the anti-slip sleeve and the magnet can improve the stability of the magnet in the upper barrel, which is beneficial to prevent the magnet from falling naturally after being loaded into the upper barrel, and is beneficial to increase the pressure generated by the air pump on the stacked magnets when blowing air into the upper barrel through the air pipe, thereby improving the effect of loading the magnet on the workpiece.

[0008] As a further improvement of the above technical solution, the anti-slip sleeve is made of elastic material. When the magnet is installed in the anti-slip sleeve, the magnet slightly presses the inner wall of the anti-slip sleeve, and the anti-slip sleeve can also produce elastic deformation to adapt to the shape of the magnet, which can increase the stability of the magnet installed in the loading barrel and help prevent the air pressure from leaking between the outer side of the magnet and the side wall of the loading barrel.

[0009] As a further improvement of the above technical solution, the loading barrel is made of magnetic conductive material. After the magnet is loaded into the loading barrel, there is mutual attraction between the magnet and the loading barrel itself, which can further improve the stability of the magnet installed in the loading barrel and effectively prevent the magnet from falling naturally after being loaded into the loading barrel.

[0010] As a further improvement of the above technical solution, the base has a mounting plate extending above the positioning fixture, and the upper barrel is detachably connected to the mounting plate. The upper barrel can be disassembled and assembled from the mounting plate, so that it is convenient to adapt and replace the upper barrel according to the needs of installing magnets of different sizes, thereby improving the overall versatility.

[0011] As a further improvement of the above technical solution, the outer side of the upper barrel is connected with an upper positioning nut and a lower positioning nut through a thread, and the upper positioning nut and the lower positioning nut are respectively pressed on the upper and lower sides of the mounting plate. The upper positioning nut and the lower positioning nut are clamped from the upper and lower sides of the mounting plate, so that the upper barrel is relatively fixed on the mounting plate. When in use, the relative positions of the upper positioning nut and the lower positioning nut on the upper barrel are rotated up and down to adjust the relative height of the upper barrel on the mounting plate. In this way, the upper barrel can be adjusted according to the height required for the installation of different magnetic blocks, and the distance between the bottom end of the upper barrel and the workpiece is controlled to be greater than the height of one magnetic block and less than the height of two magnetic blocks, so as to ensure that only one magnetic block is blown out each time the air pump works.

[0012] As a further improvement of the above technical solution, the top side of the base is connected to a limiting plate, a limiting hole is arranged on the limiting plate, the top end of the loading barrel extends into the limiting hole, and the air blowing pipe extends into the limiting hole and is connected to the loading barrel. A limiting plate for relatively positioning the loading barrel is also arranged on the top side of the base. Specifically, when installing the loading barrel, the top end of the loading barrel is extended into the limiting hole of the limiting plate. At this time, the loading barrel uses the limiting plate to limit its top end, which further improves the installation stability of the loading barrel.

[0013] As a further improvement of the above technical solution, a slide seat is slidably connected to the substrate in the front-to-back direction, two slide seats are arranged at intervals in the left-to-right direction, a connecting shaft is connected between the two slide seats, and the positioning fixture is slidably connected to the connecting shaft in the left-to-right direction. The positioning fixture can slide relatively in the left-to-right direction on the substrate by sliding with the connecting shaft, and the two slide seats can slide in the front-to-back direction on the substrate by sliding with the substrate. In this way, the positioning fixture can be slid in the front-to-back and left-to-right directions on the substrate according to the processing needs of the hole position on the workpiece.

[0014] As a further improvement of the above technical solution, at least two connecting shafts are provided along the front-to-back direction, and the positioning fixture is slidably connected to at least two of the connecting shafts. The positioning fixture can slide relatively along the front-to-back direction on the substrate by cooperating with at least two connecting shafts. At this time, the positioning fixture is supported by at least two connecting shafts, further improving the stability of the installation and use of the positioning fixture.

[0015] As a further improvement of the above technical solution, the top side of the positioning fixture is provided with a plurality of positioning holes. Through the plurality of positioning holes, the workpiece can be conveniently positioned at different positions of the positioning fixture according to the shape requirements, which greatly improves the overall versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following is a brief description of the drawings required for the description of the embodiments. Obviously, the drawings described are only part of the embodiments of the present utility model, not all of the embodiments, and those skilled in the art can also obtain other design solutions and drawings based on these drawings without creative work.

[0017] Figure 1 It is an overall stereogram of the utility model.

[0018] Figure 2 It is an overall front view of the utility model.

[0019] In the attached drawings: 100 - base plate, 110 - slide seat, 120 - connecting shaft, 200 - base, 210 - mounting plate, 220 - limit plate, 300 - positioning fixture, 310 - positioning hole, 400 - upper barrel, 410 - upper positioning nut, 420 - lower positioning nut. DETAILED DESCRIPTION

[0020] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0021] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0022] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0023] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0024] Reference Figure 1 and Figure 2, a magnet loader includes a substrate 100, a base 200, a positioning fixture 300 and a loading barrel 400, wherein the base 200 is connected to the substrate 100; the positioning fixture 300 can move on the substrate 100 in the front-to-back and left-to-right directions, and there are various structural forms for the movement of the positioning fixture 300. For example, a slide plate is directly connected to the top side of the substrate 100 for sliding along the front-to-back or left-to-right directions. At this time, the positioning fixture 300 is connected to the slide plate for sliding along the left-to-right or front-to-back directions, so that the positioning fixture 300 can be slid on the substrate 100 in the front-to-back or left-to-right directions; the loading barrel 400 is connected to the base 200, and the loading barrel 400 is located above the positioning fixture 300, and the top of the loading barrel 400 is connected to an air blow pipe, and the end of the air blow pipe away from the loading barrel 400 is connected to an air pump. In actual applications, a pneumatic switch pedal for controlling the opening or closing of the air blow pump is provided to facilitate control operations.

[0025] From the above, it can be known that the magnets to be installed are arranged and loaded into the loading barrel 400, and the workpiece on which the magnets need to be installed is positioned on the positioning fixture 300. At this time, the loading barrel 400 is located above the positioning fixture 300. When the magnets need to be loaded and installed on the workpiece, the workpiece is moved on the substrate 100 along the front-back and left-right directions so that the loading barrel 400 is directly opposite to each hole position on the workpiece where the magnets are installed. When the loading barrel 400 is directly opposite to each hole position where the magnets need to be installed, the air pump blows air to the upper barrel 400 through the air pipe to press the magnet at the bottom into the hole position to realize the loading and installation of the magnets. In this way, multiple magnets can be quickly loaded and installed without the need for workers to press the magnets into the workpiece, which reduces the labor intensity of workers and greatly improves production efficiency. In addition, the overall structure is simple, which can better control the production cost of equipment and improve production benefits.

[0026] After the magnet is loaded into the upper barrel 400, the friction between the magnet and the inner wall of the upper barrel 400 can be used to prevent the magnet from falling out of the upper barrel 400. In order to improve the installation effect of the magnet in the upper barrel 400, in this embodiment, an anti-slip sleeve is provided in the upper barrel 400, and the anti-slip sleeve extends along the length direction of the upper barrel 400. The magnet is loaded into the anti-slip sleeve, and the friction between the inner wall of the anti-slip sleeve and the magnet can improve the stability of the magnet in the upper barrel 400, which is conducive to preventing the magnet from falling naturally after being loaded into the upper barrel 400, and is conducive to increasing the pressure generated by the air pump on the stacked magnets when blowing air into the upper barrel 400 through the air pipe, thereby improving the effect of loading the magnet on the workpiece.

[0027] The anti-slip cover can be a structure that only has frictional force inside, such as stripes, convex particles, etc., and in this embodiment, the anti-slip cover is made of elastic material. When the magnet is installed in the anti-slip cover, the magnet slightly presses the inner wall of the anti-slip cover, and the anti-slip cover can also produce elastic deformation to adapt to the shape of the magnet, which can increase the stability of the magnet installed in the upper barrel 400, and is conducive to preventing the air pressure from leaking from the outside of the magnet and the side wall of the upper barrel 400. In actual applications, the anti-slip cover can also be disassembled from the upper barrel 400 to adapt to the positioning of magnets of different specifications and sizes.

[0028] Furthermore, the upper barrel 400 is made of a magnetic conductive material. After the magnet is loaded into the upper barrel 400, there is mutual attraction between the magnet and the upper barrel 400 itself, which can further improve the stability of the magnet installed in the upper barrel 400 and effectively prevent the magnet from falling naturally after being loaded into the upper barrel 400.

[0029] In order to facilitate the installation of the upper barrel 400 above the positioning fixture 300, so as to facilitate the downward installation of the magnet in the upper barrel 400 onto the workpiece, in this embodiment, the base 200 has a mounting plate 210 extending above the positioning fixture 300, and the upper barrel 400 is detachably connected to the mounting plate 210. The upper barrel 400 can be disassembled from the mounting plate 210, so that the upper barrel 400 can be adapted and replaced according to the needs of installing magnets of different sizes, thereby improving the overall versatility.

[0030] There are various structural forms in which the upper barrel 400 can be detachably mounted on the base 200. For example, the upper barrel 400 is fixed to the base 200 by snap-fitting, or is fixed to the base 200 by fasteners such as screws or bolts. In the present embodiment, the outer side of the upper barrel 400 is threadedly connected with an upper positioning nut 410 and a lower positioning nut 420, and the upper positioning nut 410 and the lower positioning nut 420 are respectively pressed on the upper and lower sides of the mounting plate 210. The upper positioning nut 410 and the lower positioning nut 420 are clamped from the upper and lower sides of the mounting plate 210, so that the upper barrel 400 is relatively fixed on the mounting plate 210. When in use, the relative positions of the upper positioning nut 410 and the lower positioning nut 420 on the upper barrel 400 are rotated up and down to adjust the relative height of the upper barrel 400 on the mounting plate 210. In this way, the upper barrel 400 can be adjusted according to the height required for the installation of different magnetic blocks, and the distance between the bottom end of the upper barrel 400 and the workpiece is controlled to be greater than the height of one magnetic block and less than the height of two magnetic blocks, so as to ensure that only one magnetic block is blown out each time the air pump is operated.

[0031] In order to further improve the stability of the installation and positioning of the upper barrel 400, in this embodiment, the top side of the base 200 is connected to a limiting plate 220, and a limiting hole is provided on the limiting plate 220. The top end of the upper barrel 400 extends into the limiting hole, and the air pipe extends into the limiting hole and is connected to the upper barrel 400. A limiting plate 220 is also provided on the top side of the base 200 for relatively positioning the upper barrel 400. Specifically, when installing the upper barrel 400, the top end of the upper barrel 400 is extended into the limiting hole of the limiting plate 220. At this time, the upper barrel 400 uses the limiting plate 220 to limit its top end, which further improves the installation stability of the upper barrel 400.

[0032] There are many structural forms for the positioning fixture 300 to move along the front-to-back and left-to-right directions on the substrate 100. In this embodiment, a slide 110 is slidably connected to the substrate 100 along the front-to-back direction. Two slides 110 are arranged at intervals along the left-to-right direction. A connecting shaft 120 is connected between the two slides 110. The positioning fixture 300 is slidably connected to the connecting shaft 120 along the left-to-right direction. In actual application, the slide 110 can slide on the substrate 100 through the slide shaft, or can slide on the substrate 100 through the mutual cooperation of the slide rail and the slide groove. The positioning fixture 300 can slide relatively along the left-to-right direction on the substrate 100 through the sliding cooperation with the connecting shaft 120, and the two slides 110 can slide along the front-to-back direction on the substrate 100 through the sliding cooperation with the substrate 100. In this way, the positioning fixture 300 can be slid along the front-to-back and left-to-right directions on the substrate 100 according to the processing needs of the hole position on the workpiece.

[0033] The connecting shaft 120 may be a shaft with edges, so as to prevent the slide 110 from relatively rotating on the connecting shaft 120. When the connecting shaft 120 is circular, in this embodiment, at least two connecting shafts 120 are provided along the front-to-back direction, and the positioning fixture 300 is slidably connected to at least two of the connecting shafts 120. The positioning fixture 300 can slide relatively along the front-to-back direction on the substrate 100 by cooperating with at least two connecting shafts 120. At this time, the positioning fixture 300 is supported by at least two connecting shafts 120, so as to further improve the stability of the installation and use of the positioning fixture 300.

[0034] In some embodiments, the top side of the positioning fixture 300 is provided with a plurality of positioning holes 310. Through the plurality of positioning holes 310, the workpiece can be conveniently positioned at different positions of the positioning fixture 300 according to the shape requirements, which greatly improves the overall versatility.

[0035] The preferred implementation modes of the present invention are specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. Magnet loader, characterized by: include: substrate(100); A base (200) connected to the substrate (100); A positioning fixture (300) is movable on the substrate (100) in the front-rear and left-right directions; The loading cylinder (400) is connected to the base (200) and is located above the positioning fixture (300). The top of the loading cylinder (400) is connected to an air blowing pipe, and the end of the air blowing pipe away from the loading cylinder (400) is connected to an air pump.

2. The magnet feeding machine according to claim 1, characterized in that: An anti-slip sleeve is arranged inside the loading barrel (400), and the anti-slip sleeve extends along the length direction of the loading barrel (400).

3. The magnet feeding machine according to claim 2, characterized in that: The anti-slip cover is made of elastic material.

4. The magnet feeding machine according to claim 1, characterized in that: The loading cylinder (400) is made of magnetic conductive material.

5. The magnet feeding machine according to claim 1, characterized in that: The base (200) has a mounting plate (210) extending above the positioning fixture (300), and the loading cylinder (400) is detachably connected to the mounting plate (210).

6. The magnet feeding machine according to claim 5, characterized in that: The outer side of the upper barrel (400) is connected to an upper positioning nut (410) and a lower positioning nut (420) via threads, and the upper positioning nut (410) and the lower positioning nut (420) are respectively pressed against the upper and lower sides of the mounting plate (210).

7. The magnet feeding machine according to claim 1, characterized in that: The top side of the base (200) is connected to a limiting plate (220), a limiting hole is provided on the limiting plate (220), the top end of the loading barrel (400) extends into the limiting hole, and the air blowing pipe extends into the limiting hole and is connected to the loading barrel (400).

8. The magnet feeding machine according to claim 1, characterized in that: A slide seat (110) is slidably connected to the base plate (100) in the front-to-back direction, two slide seats (110) are arranged at intervals in the left-to-right direction, a connecting shaft (120) is connected between the two slide seats (110), and the positioning fixture (300) is slidably connected to the connecting shaft (120) in the left-to-right direction.

9. The magnet feeding machine according to claim 8, characterized in that: At least two connecting shafts (120) are arranged along the front-rear direction, and the positioning fixture (300) is slidably connected to at least two of the connecting shafts (120).

10. The magnet feeding machine according to claim 1, characterized in that: A plurality of positioning holes (310) are provided on the top side of the positioning fixture (300).