A horizontal aluminum profile extrusion die inner cavity polishing equipment

By designing the inner cavity polishing equipment of horizontal aluminum profile extrusion molds, using extruded viscous abrasives for polishing and recycling of abrasives, the problems of low polishing efficiency and inconsistent surface roughness in the prior art are solved, and efficient and automated polishing effects and resource reuse are achieved.

CN222726304UActive Publication Date: 2025-04-08GUANGDONG XINGFA ALUMINUM HENAN
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Patent Information

Application Number
CN202421469014.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-08
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The polishing efficiency of existing aluminum alloy extrusion molds is inefficient, and it is difficult to achieve consistency in the surface roughness of the working belt, which affects the service life and processing efficiency of the mold.

Method used

A horizontal aluminum profile extrusion mold inner cavity polishing equipment is designed, using a structure that combines the front pressing block and the rear pressing block. It is polished by extruding viscous abrasives, and the abrasive is recovered through the recycling barrel to achieve automated and efficient polishing of the equipment.

Benefits of technology

The polishing efficiency and effect are improved, the consistency of the surface roughness of the working belt is achieved, manual intervention is reduced, mold processing efficiency is improved, and resource recycling is achieved through the recycling of abrasives.

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Abstract

The utility model discloses a horizontal aluminum profile extrusion die inner cavity polishing device, including a front pressing block and a rear pressing block, the front pressing block has a through abrasive inlet, the rear pressing block has a through abrasive outlet, and a mold pressing and positioning space is formed between the front pressing block and the rear pressing block; the front pressing block and / or the rear pressing block are connected to a pressing drive mechanism; an extrusion barrel is connected to the side of the front pressing block facing away from the rear pressing block, the extrusion barrel is connected to an extrusion cylinder, the interior of the extrusion barrel is connected to the abrasive inlet, and the interior of the extrusion barrel has viscous abrasive; a recovery barrel is connected to the side of the rear pressing block facing away from the front pressing block, and the interior of the recovery barrel is connected to the abrasive outlet. This solution eliminates manual polishing, has higher work efficiency, more uniform polishing effect, convenient mold pressing and positioning, and easy placement, and the viscous abrasive can be recycled and reused through the recovery barrel.
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Description

Technical Field

[0001] The utility model belongs to the technical field of aluminum profile extrusion die processing equipment, in particular to a horizontal aluminum profile extrusion die inner cavity polishing equipment. Background Art

[0002] At present, many aluminum alloy extrusion dies are polished by manual polishing. This manual polishing is inefficient, and the surface roughness of the polished mold cavity and working belt is inconsistent, which reduces the use time of the mold. In addition, due to some limitations of the mold shape, some places cannot be polished manually, which causes the mold to be repeatedly tested on the machine, affecting the mold processing efficiency while also affecting the extrusion machine efficiency. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a horizontal aluminum profile extrusion die inner cavity polishing equipment to solve the problems of low polishing efficiency and difficulty in achieving consistent surface roughness of the working belt in the existing technical solutions, and to achieve mechanical polishing of the die inner cavity in the form of horizontal equipment, thereby improving the polishing efficiency and effect.

[0004] According to the technical scheme of the utility model, the utility model provides a horizontal aluminum profile extrusion die inner cavity polishing device, including a front pressing block and a rear pressing block, the front pressing block has a through abrasive inlet, the rear pressing block has a through abrasive outlet, and a mold pressing positioning space is formed between the front pressing block and the rear pressing block; the front pressing block and / or the rear pressing block are connected to a pressing drive mechanism; an extrusion barrel is connected to the side of the front pressing block facing away from the rear pressing block, the extrusion barrel is connected to an extrusion cylinder, the interior of the extrusion barrel is connected to the abrasive inlet, and the interior of the extrusion barrel has viscous abrasive; a recovery barrel is connected to the side of the rear pressing block facing away from the front pressing block, and the interior of the recovery barrel is connected to the abrasive outlet.

[0005] Furthermore, a limiting slide groove is provided below the mold pressing and positioning space, one end of the limiting slide groove extends out of the mold pressing and positioning space, the limiting slide groove is slidably connected to a movable slider, and the movable slider is provided with a mold seat for placing the mold.

[0006] Furthermore, it also includes a mold moving motor, which is driven by a mold moving screw. The limiting slide is linear, and the length direction of the mold moving screw is parallel to the length direction of the limiting slide. A through slider threaded hole is provided on the moving slider or the mold seat, and the mold moving screw is threadedly connected to the slider threaded hole in a matching manner.

[0007] Furthermore, both ends of the limiting slide groove are provided with baffles, and the mold moving screw is rotatably connected to the baffles; and / or, the limiting slide groove is located between the front clamping block and the rear clamping block, and the width of the limiting slide groove, the moving slider, and the mold seat are all smaller than the width of the mold.

[0008] Furthermore, the movable slider has a rotatable pulley, and the pulley is matchedly arranged in the limiting sliding groove.

[0009] Furthermore, the front pressing block and the rear pressing block are provided with mold pressure pads on opposite sides.

[0010] Furthermore, the clamping drive mechanism includes a clamping motor, which is driven by a clamping screw. A clamping block threaded hole is provided on the front clamping block and / or the rear clamping block, and the clamping screw is threadedly connected to the clamping block threaded hole in a matching manner. A clamping block guide hole is also provided on the front clamping block and / or the rear clamping block having the clamping block threaded hole, and a guide slide rod is slidably connected to the clamping block guide hole in a matching manner, and the length direction of the guide slide rod is parallel to the direction from the front clamping block to the rear clamping block.

[0011] Furthermore, the clamping screw is a double-headed screw, and the front clamping block and the rear clamping block are both provided with through clamping block threaded holes, and the two ends of the double-headed screw are respectively threadedly connected to the front clamping block and the rear clamping block; the front clamping block and the rear clamping block are both provided with through clamping block guide holes.

[0012] Furthermore, the clamping screw and the guide slide rod are rotatably connected to the frame of the horizontal aluminum profile extrusion die inner cavity polishing equipment via a bearing seat; and / or the clamping motor is drivingly connected to the clamping screw via a motor reducer coupling, a reducer, and a reducer clamping screw coupling.

[0013] Furthermore, the recovery barrel is arranged horizontally, and an opening is provided below the end of the recovery barrel and is connected to an abrasive recovery barrel; and / or, the extrusion cylinder is an oil cylinder, and an extrusion rod and an extrusion sleeve are provided in the extrusion barrel.

[0014] Compared with the prior art, the beneficial technical effects of the utility model are as follows:

[0015] The utility model discloses a horizontal aluminum profile extrusion die inner cavity polishing device which is applicable to the inner cavity polishing process of larger and heavier aluminum profile extrusion dies. The die is compacted and positioned, and is easy to take and place. Polishing is performed by extruding viscous abrasive, eliminating manual polishing, and achieving higher work efficiency and more uniform polishing effect. Furthermore, the viscous abrasive can be recycled and reused through the recycling barrel. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the main structure according to one embodiment of the utility model.

[0017] Figure 2 yes Figure 1 Schematic diagram of the top view structure.

[0018] Description of reference numerals in the accompanying drawings:

[0019] 1. Front clamping block; 2. Rear clamping block; 3. Extrusion barrel; 4. Extrusion cylinder; 5. Viscous abrasive; 6. Recovery barrel; 7. Limiting slide; 8. Moving slide block; 9. Mold; 10. Mold seat; 11. Mold moving motor; 12. Mold moving screw; 13. Baffle; 14. Pulley; 15. Mold pressure pad; 16. Clamping motor; 17. Clamping screw; 18. Guide slide bar; 19. Bearing seat; 20. Motor reducer coupling; 21. Reducer; 22. Reducer clamping screw coupling; 23. Abrasive recovery barrel; 24. Extrusion rod; 25. Extrusion sleeve; 26. Angle iron; 27. Frame. DETAILED DESCRIPTION

[0020] The utility model provides a horizontal aluminum profile extrusion die inner cavity polishing device, which solves the problems of low polishing efficiency and difficulty in achieving uniform surface roughness of the working belt in the prior art solutions, and realizes mechanical polishing of the die inner cavity in the form of horizontal equipment, thereby improving the polishing efficiency and effect.

[0021] See also Figure 1 , Figure 2 , a horizontal aluminum profile extrusion die inner cavity polishing device according to one embodiment of the utility model comprises a front pressing block 1 and a rear pressing block 2, the front pressing block 1 has a through abrasive inlet, the rear pressing block 2 has a through abrasive outlet, a mold pressing and positioning space for accommodating a mold 9 is formed between the front pressing block 1 and the rear pressing block 2, the mold 9 has a through inner cavity (mold hole), and the height positions of the abrasive inlet, the mold hole, and the abrasive outlet are substantially flush. The front pressing block 1 and / or the rear pressing block 2 are connected to a pressing drive mechanism, so that the front pressing block 1 and the rear pressing block 2 can be opened and closed, so as to perform the pressing positioning and release of the mold 9. An extrusion barrel 3 is connected to the side of the front pressing block 1 facing away from the rear pressing block 2, the extrusion barrel 3 is connected to an extrusion cylinder 4, the interior of the extrusion barrel 3 is connected to the abrasive inlet, and the interior of the extrusion barrel 3 has viscous abrasive 5. Thus, the viscous abrasive 5 can be extruded, passed through the inner cavity of the mold 9, and the inner wall can be polished. The extrusion cylinder 4 is, for example, an oil cylinder, and the extrusion barrel 3 has an extrusion rod 24 and an extrusion sleeve 25. A recovery barrel 6 is connected to the side of the rear pressing block 2 facing away from the front pressing block 1, and the interior of the recovery barrel 6 is connected to the abrasive outlet. Thus, the recovery barrel 6 can collect the extruded viscous abrasive 5 at the rear, and then can be recycled.

[0022] More specifically, the horizontal aluminum profile extrusion die inner cavity polishing equipment has a frame 27 for arranging various components, and angle irons 26 are provided at multiple locations on the frame 27 to further ensure the stability of the beam frame structure. A limiting slide 7 is provided below the mold pressing and positioning space, and the limiting slide 7 is fixedly mounted on the frame 27. One end of the limiting slide 7 extends outside the mold pressing and positioning space, and the limiting slide 7 is slidably connected to a moving slider 8, and a mold seat 10 for placing a mold 9 is provided on the moving slider 8. Therefore, the mold seat 10 can slide in and out of the mold pressing and positioning space, and when outside the mold pressing and positioning space, there is enough space to move the mold 9 out of the horizontal aluminum profile extrusion die inner cavity polishing equipment.

[0023] Furthermore, it also includes a mold moving motor 11, and the mold moving motor 11 is driven and connected to a mold moving screw 12. The limiting slide 7 is linear, and the length direction of the mold moving screw 12 is parallel to the length direction of the limiting slide 7. The moving slider 8 or the mold seat 10 is provided with a through slider threaded hole, and the mold moving screw 12 is threadedly connected to the slider threaded hole in a matching manner. Thus, it is driven by a threaded matching method, and this method has a strong and stable driving force. Preferably, both ends of the limiting slide 7 have baffles 13, and the mold moving screw 12 is rotatably connected to the baffles 13, for example, by bearings; thereby ensuring the stability of the mold moving screw 12 and effectively limiting the moving slider 8. It can be imagined that in other embodiments, the limiting slide 7 and the like adopt other driving methods such as hydraulic / pneumatic / electric.

[0024] More preferably, if Figure 1 As shown, the limiting chute 7 is located between the front pressing block 1 and the rear pressing block 2, and the widths of the limiting chute 7, the moving slider 8, and the mold seat 10 are all smaller than the width of the mold 9. Therefore, the front pressing block 1 and the rear pressing block 2 can be made large enough to increase the contact area with the mold 9 when pressing, and the limiting chute 7 and the like are located in the middle, which does not hinder the pressing of the mold 9, and there is no need to design a very high moving slider 8 or mold seat 10 to avoid the mold pressing positioning space, which improves the space utilization rate, makes the equipment structure more compact, and makes the center of gravity of the mold 9 lower, ensuring stability.

[0025] The movable slider 8 preferably has a rotatable pulley 14, and the pulley 14 is matchedly arranged in the limiting slide groove 7; in other words, the movable slider 8 adopts a trolley-shaped structure to stably match the limiting slide groove 7 while reducing the friction during movement, making the movement smoother and avoiding jamming.

[0026] Preferably, the front pressing block 1 and the rear pressing block 2 are provided with mold pressing pads 15 on opposite sides. Of course, the mold pressing pads 15 are not provided at the abrasive inlet and abrasive outlet, and do not block the abrasive from passing through. The mold pressing pads 15 directly contact the mold 9 to increase the friction force, enhance the pressing and positioning effect, and avoid damaging the surface of the mold 9.

[0027] The clamping drive mechanism includes, for example, a clamping motor 16, which is driven by a clamping screw 17. The front clamping block 1 and / or the rear clamping block 2 are provided with a clamping block threaded hole, and the clamping screw 17 is threadedly connected to the clamping block threaded hole in a matching manner. The front clamping block 1 and / or the rear clamping block 2 having the clamping block threaded hole are also provided with a clamping block guide hole, and a guide slide 18 is slidably connected to the clamping block guide hole in a matching manner, and the length direction of the guide slide 18 is parallel to the direction from the front clamping block 1 to the rear clamping block 2. Thus, the drive is performed by threaded matching. It is conceivable that in other embodiments, the clamping drive mechanism adopts other driving methods such as hydraulic / pneumatic / electric.

[0028] Further preferably, the clamping screw 17 is a double-headed screw, and the front clamping block 1 and the rear clamping block 2 are both provided with a through clamping block threaded hole, and the two ends of the double-headed screw (with different thread directions) are respectively threadedly connected to the front clamping block 1 and the rear clamping block 2, and the front clamping block 1 and the rear clamping block 2 are both provided with a through clamping block guide hole. Therefore, as the clamping screw 17 rotates, the front clamping block 1 and the rear clamping block 2 move closer to or away from each other.

[0029] More specifically, the pressing screw 17 and the guide slide 18 are rotatably connected to the frame 27 of the horizontal aluminum profile extrusion die inner cavity polishing device through the bearing seat 19. The pressing motor 16 is drivingly connected to the pressing screw 17 through the motor reducer coupling 20, the reducer 21, and the reducer pressing screw coupling 22. Figure 1 , Figure 2 In the illustrated embodiment, only one pressing screw 17 is provided in the middle of the lower part, and two guide slide bars 18 are provided in the upper part. In other embodiments, there are two or more pressing screws 17 to provide stronger power, and the number of guide slide bars 18 can also be increased or decreased as needed, and the total number of pressing screws 17 and guide slide bars 18 is preferably at least three to ensure stability.

[0030] like Figure 1 In the illustrated embodiment, the recovery barrel 6 is basically arranged horizontally (optionally with the end slightly tilted downward), and the end of the recovery barrel 6 has an opening below and is connected to an abrasive recovery barrel 23, so that the viscous abrasive 5 can automatically fall into the abrasive recovery barrel 23. The abrasive recovery barrel 23 is preferably arranged in a detachable manner, such as a hook.

[0031] To sum up, the horizontal aluminum profile extrusion die inner cavity polishing equipment of the utility model can be applied to the inner cavity polishing process of larger and heavier aluminum profile extrusion dies. The die is compacted and positioned, and it is convenient to take and place. Polishing is performed by extruding viscous abrasives, which eliminates manual polishing, has higher work efficiency, and more uniform polishing effect. In addition, the viscous abrasives can be recycled and reused through the recycling barrel.

Claims

1. A horizontal aluminum profile extrusion die inner cavity polishing device, characterized in that: The invention comprises a front pressing block (1) and a rear pressing block (2); the front pressing block (1) is provided with a through abrasive inlet, the rear pressing block (2) is provided with a through abrasive outlet, and a mold pressing positioning space is formed between the front pressing block (1) and the rear pressing block (2); the front pressing block (1) and / or the rear pressing block (2) are connected to a pressing drive mechanism; an extrusion barrel (3) is connected to the side of the front pressing block (1) facing away from the rear pressing block (2), the extrusion barrel (3) is connected to an extrusion cylinder (4), the interior of the extrusion barrel (3) is connected to the abrasive inlet, and the interior of the extrusion barrel (3) contains viscous abrasive (5); a recovery barrel (6) is connected to the side of the rear pressing block (2) facing away from the front pressing block (1), and the interior of the recovery barrel (6) is connected to the abrasive outlet.

2. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to claim 1 is characterized in that: A limiting slide groove (7) is provided below the mold pressing and positioning space, one end of the limiting slide groove (7) extends outside the mold pressing and positioning space, the limiting slide groove (7) is slidably connected to a movable slider (8), and a mold seat (10) for placing the mold (9) is provided on the movable slider (8).

3. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to claim 2 is characterized in that: The mold moving motor (11) is also included. The mold moving motor (11) is driven and connected to a mold moving screw (12). The limiting slide groove (7) is linear. The length direction of the mold moving screw (12) is parallel to the length direction of the limiting slide groove (7). A through slider threaded hole is provided on the moving slider (8) or the mold seat (10). The mold moving screw (12) is threadedly connected to the slider threaded hole in a matching manner.

4. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to claim 3 is characterized in that: Both ends of the limiting slide groove (7) are provided with baffles (13), and the mold moving screw (12) is rotatably connected to the baffles (13); and / or, the limiting slide groove (7) is located between the front clamping block (1) and the rear clamping block (2), and the width of the limiting slide groove (7), the moving slider (8), and the mold seat (10) are all smaller than the width of the mold (9).

5. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to claim 3, characterized in that: The movable slide block (8) has a rotatable pulley (14), and the pulley (14) is matched and arranged in the limiting slide groove (7).

6. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to any one of claims 1 to 5, characterized in that: The front pressing block (1) and the rear pressing block (2) are provided with mold pressure pads (15) on opposite sides.

7. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to any one of claims 1 to 5, characterized in that: The clamping drive mechanism comprises a clamping motor (16), the clamping motor (16) is driven and connected to a clamping screw (17), a clamping block threaded hole is provided on the front clamping block (1) and / or the rear clamping block (2), and the clamping screw (17) is threadedly connected to the clamping block threaded hole in a matching manner; a clamping block guide hole is also provided on the front clamping block (1) and / or the rear clamping block (2) having the clamping block threaded hole, and a guide slide bar (18) is slidably connected to the clamping block guide hole in a matching manner, and the length direction of the guide slide bar (18) is parallel to the direction from the front clamping block (1) to the rear clamping block (2).

8. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to claim 7, characterized in that: The clamping screw (17) is a double-headed screw, and the front clamping block (1) and the rear clamping block (2) are both provided with a through clamping block threaded hole, and the two ends of the double-headed screw are respectively threadedly connected to the front clamping block (1) and the rear clamping block (2); the front clamping block (1) and the rear clamping block (2) are both provided with a through clamping block guide hole.

9. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to claim 8, characterized in that: The clamping screw (17) and the guide slide bar (18) are rotatably connected to the frame of the horizontal aluminum profile extrusion die inner cavity polishing equipment via a bearing seat (19); and / or the clamping motor (16) is drivingly connected to the clamping screw (17) via a motor reducer coupling (20), a reducer (21), and a reducer clamping screw coupling (22).

10. The horizontal aluminum profile extrusion die inner cavity polishing equipment according to any one of claims 1 to 5, characterized in that: The recovery barrel (6) is arranged horizontally, and an opening is provided below the end of the recovery barrel (6) and is connected to an abrasive recovery barrel (23); and / or, the extrusion cylinder (4) is an oil cylinder, and an extrusion rod (24) and an extrusion sleeve (25) are provided inside the extrusion barrel (3).