Lens silo and lens assembly equipment

By designing the lens silo and assembly equipment, and using side-by-side drawer frames and lifting mechanisms, the technical difficulties of automatic loading and unloading in vehicle-mounted lenses are solved, and efficient and safe automation of lens assembly is achieved.

CN222728890UActive Publication Date: 2025-04-08ZHUHAI BOJAY ELECTRONICS
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Patent Information

Application Number
CN202421453708.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-08
Estimated Expiration
2034-06-25

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Abstract

The utility model discloses a lens material warehouse and lens assembly equipment, including a warehouse body, a first lifting mechanism, a second lifting mechanism, a transfer guide rail and a plate separation mechanism, wherein a first warehouse chamber and a second warehouse chamber are arranged side by side inside the warehouse body, a first drawer-type material frame is installed in the first warehouse chamber, a second drawer-type material frame is installed in the second warehouse chamber, a first lifting mechanism is installed in the first warehouse chamber and its position is adapted to the first material frame, a second lifting mechanism is installed in the second warehouse chamber and its position is adapted to the second material frame, a transfer guide rail is installed on the warehouse body and extends from above the first warehouse chamber to above the second warehouse chamber, a plate separation mechanism is installed on the transfer guide rail, the plate separation mechanism has a first working position and a second working position, the first working position of the plate separation mechanism is adapted to the first warehouse chamber, and the second working position of the plate separation mechanism is adapted to the second warehouse chamber. The utility model can realize automatic loading or unloading of lenses.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle-mounted lens assembly, in particular to a lens silo and lens assembly equipment. Background Art

[0002] The assembly process of automotive lenses includes assembling lens materials onto the lens base. With the continuous advancement of industrial automation, it is necessary to design an automated assembly device for automotive lenses to improve assembly quality and efficiency. In the design process of automated assembly equipment, it is necessary to design the lens loading and unloading mechanism. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a lens material bin and a lens assembly device, which can realize automatic loading or unloading of lenses.

[0004] On the one hand, an embodiment of the utility model provides a lens silo, comprising:

[0005] A warehouse body, wherein a first warehouse chamber and a second warehouse chamber are arranged side by side inside, wherein a first drawer-type material frame is installed in the first warehouse chamber, and a second drawer-type material frame is installed in the second warehouse chamber;

[0006] A first lifting mechanism, installed in the first chamber and adapted to the first material frame;

[0007] A second lifting mechanism is installed in the second chamber and is positioned to fit the second material frame;

[0008] A transfer guide rail, mounted on the warehouse body and extending from above the first warehouse chamber to above the second warehouse chamber;

[0009] The tray-separating mechanism is installed on the transfer guide rail, and has a first working position and a second working position. The first working position of the tray-separating mechanism is adapted to the first chamber, and the second working position of the tray-separating mechanism is adapted to the second chamber.

[0010] According to some embodiments of the utility model, the warehouse body includes a bottom plate and a drawer guide rail installed on the bottom plate, and a first avoidance position and a second avoidance position are provided on the bottom plate. The position of the first avoidance position is adapted to the first lifting mechanism, and the position of the second avoidance position is adapted to the second lifting mechanism.

[0011] According to some embodiments of the present utility model, the first lifting mechanism and the second lifting mechanism have the same structure, the first lifting mechanism comprises a lifting rail, a lifting block and a supporting arm, the lifting block is installed on the lifting rail, the supporting arm is installed on the lifting block and its position is adapted to the first avoidance position.

[0012] According to some embodiments of the present invention, a rolling support is provided on the bottom plate and at the bottom of the first material frame and the second material frame.

[0013] According to some embodiments of the present invention, the rolling support member is a rolling wheel or a ball.

[0014] According to some embodiments of the utility model, one of the first locking piece and the first locking hole is provided on the warehouse body and located in the first warehouse chamber, and the other of the first locking piece and the first locking hole is provided on the first material frame; one of the second locking piece and the second locking hole is provided on the warehouse body and located in the second warehouse chamber, and the other of the second locking piece and the second locking hole is provided on the second material frame.

[0015] According to some embodiments of the present invention, the first locking member includes a locking cylinder and a pulley, and the pulley is rotatably mounted on the output shaft of the locking cylinder.

[0016] According to some embodiments of the utility model, the tray dividing mechanism includes a support frame, a first clamping plate, a second clamping plate and a clamping drive member, the first clamping plate and the second clamping plate are relatively arranged on the support frame and form a tray accommodating area, the first clamping plate and the second clamping plate are both connected to the clamping drive member, and the first clamping plate and the second clamping plate can slide toward or away from each other.

[0017] According to some embodiments of the present invention, guide wheels are provided on both the first clamping plate and the second clamping plate.

[0018] On the other hand, an embodiment of the present invention provides a lens assembly device, including the above-mentioned lens silo.

[0019] The embodiments of the present invention have at least the following beneficial effects:

[0020] The drawer-type first material frame and the second material frame can be used to stack multiple material trays with high operational safety. The first lifting mechanism and the second lifting mechanism cooperate with the tray separation mechanism to realize the separation and position transfer of the material trays, and can realize automatic loading or unloading of lenses.

[0021] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0023] Figure 1 This is one of the structural schematic diagrams of the lens bin of an embodiment of the utility model;

[0024] Figure 2 This is the second structural schematic diagram of the lens bin of the embodiment of the utility model;

[0025] Figure 3 for Figure 1 The structure diagram of the lens silo body, transfer guide rail and tray separation mechanism is shown;

[0026] Figure 4 for Figure 1 The schematic diagram of the structure of the transfer guide rail and the tray separation mechanism of the lens magazine is shown.

[0027] Reference numerals:

[0028] The warehouse body 100, the bottom plate 101, the drawer guide rail 102, the first avoidance position 103, the second avoidance position 104, the rolling support member 105, the first material frame 110, the second material frame 120, the first locking member 130, the locking cylinder 131, the pulley 132, the second locking member 140, the first lifting mechanism 200, the lifting slide rail 210, the lifting slider 220, the support arm 230, the second lifting mechanism 300, the transfer guide rail 400, the tray separation mechanism 500, the support frame 510, the first clamping plate 520, the second clamping plate 530, the clamping drive member 540, and the guide wheel 550. DETAILED DESCRIPTION

[0029] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0030] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] In the description of the present utility model, "several" means one or more, "multiple" means more than two, greater than, less than, and exceeding are understood as not including the number itself, and "above", "below", and "within" are understood as including the number itself. If there is a description of "first", "second", etc., it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0032] In the description of the present invention, unless otherwise clearly defined, words such as “setting”, “installation”, and “connection” should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above words in the present invention based on the specific content of the technical solution.

[0033] This embodiment provides a lens assembly device, including a lens silo, please refer to Figure 1 and Figure 2 The lens material bin includes a bin body 100, a first lifting mechanism 200, a second lifting mechanism 300, a transfer guide rail 400 and a tray separation mechanism 500. The bin body 100 is provided with a first bin chamber and a second bin chamber side by side. The first bin chamber is provided with a drawer-type first material frame 110, which can accommodate a plurality of stacked material trays. The second bin chamber is provided with a drawer-type second material frame 120, which can accommodate a plurality of stacked material trays. The first lifting mechanism 200 is installed in the first bin chamber and its position is adapted to the first material frame 110. The first lifting mechanism 200 is used to lift the material tray in the first bin chamber so that the material tray leaves or falls into the first material frame 110. The second lifting mechanism 300 is used to lift the material tray in the first bin chamber so that the material tray leaves or falls into the first material frame 110. 0 is installed in the second chamber and its position is adapted to the second material frame 120. The second lifting mechanism 300 is used to lift the material tray in the second chamber so that the material tray falls into or leaves the second material frame 120. The transfer guide rail 400 is installed on the chamber body 100 and extends from above the first chamber to above the second chamber. The tray separation mechanism 500 is installed on the transfer guide rail 400. The tray separation mechanism 500 has a first working position and a second working position. The first working position of the tray separation mechanism 500 is adapted to the first chamber, and the second working position of the tray separation mechanism 500 is adapted to the second chamber. The tray separation mechanism 500 is used to separate the topmost tray from the stacked trays and transfer the working position along the transfer guide rail 400. It should be conceivable that the tray separation mechanism 500 is connected to a translation drive member so that the tray separation mechanism 500 can move along the transfer guide rail 400. The translation drive member can be a cylinder or a motor.

[0034] When the lens bin is used as a loading bin, the first bin frame 110 is pulled out and multiple stacked full trays are placed in the first bin frame 110, and then the first bin frame 110 is pushed into the first chamber. The first lifting mechanism 200 is used to lift the full trays so that the full tray placed on the top layer is lifted to the height plane where the tray separation mechanism 500 is located. The tray separation mechanism 500 clamps the full trays, and the first lifting mechanism 200 drives the remaining full trays to descend, so that the full tray on the top layer is clamped on the tray separation mechanism 500, and then an external manipulator takes material from the full tray. Of course, in some application examples, the tray separation mechanism 500 can transfer the full trays to the top of the second chamber along the transfer guide rail 400, and then the external manipulator takes the material. When all the materials on the tray are taken away, the tray separation mechanism 500 transfers the empty tray to the top of the second chamber along the transfer guide rail 400, and the second lifting mechanism 300 lifts and receives the empty tray released by the tray separation mechanism 500, and the second lifting mechanism 300 gradually descends to wait for receiving the next empty tray. After all the empty trays are received, the second material frame 120 can be pulled out to take out multiple stacked empty trays. It should be noted that, according to the needs of actual applications, a full tray can be placed in one of the first material frame 110 or the second material frame 120, so that the empty tray can be recovered in the other of the first material frame 110 or the second material frame 120.

[0035] When the lens bin is used as a lower bin, the operation principle is similar to the above, except that the first bin 110 puts in stacked empty bins, while the second bin 120 recycles full bins.

[0036] The drawer-type first material frame 110 and the second material frame 120 can be used to stack multiple material trays. The material trays can be sealed in the first chamber or the second chamber to avoid misoperation during work. The operation is relatively safe. The first lifting mechanism 200 and the second lifting mechanism 300 cooperate with the tray separation mechanism 500 to realize the separation and position transfer of the material trays, and can realize the automatic loading or unloading of lenses.

[0037] Please refer to Figure 2 and Figure 3The warehouse body 100 includes a bottom plate 101 and a drawer guide rail 102 installed on the bottom plate 101. The bottom plate 101 is provided with a first avoidance position 103 and a second avoidance position 104. The position of the first avoidance position 103 is adapted to the first lifting mechanism 200, and the position of the second avoidance position 104 is adapted to the second lifting mechanism 300. The bottom plate 101 is connected to the first material frame 110 and the second material frame 120 through the corresponding drawer guide rail 102, so as to realize the pulling out or pushing in of the first material frame 110 and the second material frame 120. It should be noted that the bottom plate 101 can be a single plate or multiple plates. The first avoidance position 103 is used to avoid the lifting and lowering motion trajectory of the first lifting mechanism 200. Similarly, the second avoidance position 104 is used to avoid the lifting and lowering motion trajectory of the second lifting mechanism 300. It should be noted that there is no interference between the lifting and lowering motion trajectory of the first lifting mechanism 200 and the first material frame 110 , and there is no interference between the lifting and lowering motion trajectory of the second lifting mechanism 300 and the second material frame 120 .

[0038] The first lifting mechanism 200 and the second lifting mechanism 300 have the same structure. Figure 2 The first lifting mechanism 200 includes a lifting rail 210, a lifting slider 220 and a supporting arm 230. The lifting slider 220 is mounted on the lifting rail 210. The supporting arm 230 is mounted on the lifting slider 220 and is positioned to fit the first avoidance position 103. The length of the lifting rail 210 is arranged in the up-down direction, so that the lifting slider 220 can move up and down along the lifting rail 210, thereby driving the supporting arm 230 to lift or lower the material tray.

[0039] Please refer to Figure 3 A rolling support 105 is provided on the bottom plate 101 and at the bottom of the first material frame 110 and the second material frame 120. The rolling support 105 can provide support for the first material frame 110 or the second material frame 120, and the friction between the rolling support 105 and the first material frame 110 or the second material frame 120 is rolling friction, with small resistance, which facilitates the pulling out or pushing in of the first material frame 110 and the second material frame 120. Exemplarily, the rolling support 105 is a rolling wheel or a ball.

[0040] Please continue to refer to Figure 3, one of the first locking member 130 and the first locking hole is provided on the warehouse body 100 and located in the first chamber, and the first material frame 110 is provided with the first locking member 130 and the other of the first locking hole; one of the second locking member 140 and the second locking hole is provided on the warehouse body 100 and located in the second chamber, and the second material frame 120 is provided with the second locking member 140 and the other of the second locking hole. When the first material frame 110 is pushed into the first chamber, the first locking member 130 and the first locking hole cooperate to lock the first material frame 110, preventing the first material frame 110 from being pulled out at will during the working process, which is conducive to improving the safety and reliability of the work. Similarly, the cooperation between the second locking member 140 and the second locking hole can prevent the second material frame 120 from being pulled out at will during the working process.

[0041] Exemplarily, the first locking member 130 includes a locking cylinder 131 and a pulley 132, and the pulley 132 is rotatably mounted on the output shaft of the locking cylinder 131. When the first material frame 110 is pushed into the first chamber, the output shaft of the locking cylinder 131 is inserted into the first locking hole of the first material frame 110, wherein the pulley 132 can reduce the friction between the output shaft of the locking cylinder 131 and the first material frame 110, and facilitate abutment against the inner wall of the first locking hole, thereby effectively limiting the first material frame 110. The structure of the second locking member 140 is the same as that of the first locking member 130, and will not be repeated here.

[0042] Please refer to Figure 4 The tray separation mechanism 500 includes a support frame 510, a first clamping plate 520, a second clamping plate 530 and a clamping drive 540. The first clamping plate 520 and the second clamping plate 530 are arranged on the support frame 510 to form a tray accommodating area. For example, the tray accommodating area is a rectangular area. The first clamping plate 520 and the second clamping plate 530 are both connected to the clamping drive 540, and the first clamping plate 520 and the second clamping plate 530 can slide toward or away from each other. The clamping drive 540 can be a cylinder or a motor, and the cylinder can be a double-headed cylinder. A track is provided on the support frame 510, and the first clamping plate 520 and the second clamping plate 530 are respectively installed on the corresponding track, so as to slide along the track. When the tray needs to be clamped, the first clamping plate 520 and the second clamping plate 530 move in opposite directions under the drive of the clamping drive 540, thereby expanding the range of the tray accommodating area, so that the tray can be inserted into the tray accommodating area, and then the first clamping plate 520 and the second clamping plate 530 move in opposite directions under the drive of the clamping drive 540, thereby narrowing the range of the tray accommodating area to clamp the tray. Among them, the first clamping plate 520 and the second clamping plate 530 are both provided with a guide wheel 550, which can fine-tune the position of the tray so that the clamping position of the tray can be located at the expected position, reducing the alignment error when taking and placing materials.

[0043] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A lens silo, characterized in that: include: A warehouse body (100) having a first warehouse chamber and a second warehouse chamber arranged side by side therein, wherein the first warehouse chamber is provided with a drawer-type first material frame (110), and the second warehouse chamber is provided with a drawer-type second material frame (120); A first lifting mechanism (200), installed in the first chamber and adapted to fit the first material frame (110); A second lifting mechanism (300), installed in the second chamber and adapted to fit the second material frame (120); A transfer guide rail (400) installed on the warehouse body (100) and extending from above the first warehouse chamber to above the second warehouse chamber; The tray separation mechanism (500) is mounted on the transfer guide rail (400), and the tray separation mechanism (500) has a first working position and a second working position. The first working position of the tray separation mechanism (500) is adapted to the first chamber, and the second working position of the tray separation mechanism (500) is adapted to the second chamber.

2. The lens silo according to claim 1, characterized in that: The bin body (100) comprises a bottom plate (101) and a drawer guide rail (102) mounted on the bottom plate (101); a first avoidance position (103) and a second avoidance position (104) are provided on the bottom plate (101); the position of the first avoidance position (103) is adapted to the first lifting mechanism (200), and the position of the second avoidance position (104) is adapted to the second lifting mechanism (300).

3. The lens silo according to claim 2, characterized in that: The first lifting mechanism (200) and the second lifting mechanism (300) have the same structure. The first lifting mechanism (200) comprises a lifting rail (210), a lifting slider (220) and a supporting arm (230). The lifting slider (220) is mounted on the lifting rail (210), and the supporting arm (230) is mounted on the lifting slider (220) and is positioned to fit the first avoidance position (103).

4. The lens silo according to claim 2, characterized in that: A rolling support member (105) is provided on the bottom plate (101) and located at the bottom of the first material frame (110) and the second material frame (120).

5. The lens silo according to claim 4, characterized in that: The rolling support member (105) is a rolling wheel or a ball.

6. The lens silo according to any one of claims 1 to 5, characterized in that: A first locking member (130) and one of the first locking holes are provided on the warehouse body (100) and located in the first warehouse chamber, and the first material frame (110) is provided with the first locking member (130) and the other of the first locking holes; a second locking member (140) and one of the second locking holes are provided on the warehouse body (100) and located in the second warehouse chamber, and the second material frame (120) is provided with the second locking member (140) and the other of the second locking holes.

7. The lens silo according to claim 6, characterized in that: The first locking member (130) comprises a locking cylinder (131) and a pulley (132); the pulley (132) is rotatably mounted on an output shaft of the locking cylinder (131).

8. The lens silo according to claim 1, characterized in that: The tray separation mechanism (500) comprises a support frame (510), a first clamping plate (520), a second clamping plate (530) and a clamping drive member (540); the first clamping plate (520) and the second clamping plate (530) are arranged relatively on the support frame (510) and form a tray accommodating area; the first clamping plate (520) and the second clamping plate (530) are both connected to the clamping drive member (540), and the first clamping plate (520) and the second clamping plate (530) can slide towards or away from each other.

9. The lens silo according to claim 8, characterized in that: The first clamping plate (520) and the second clamping plate (530) are both provided with guide wheels (550).

10. A lens assembly device, characterized in that: Comprising the lens silo as described in any one of claims 1 to 9.