A ribbon dyeing machine

By setting up spacer plates in the dye box of the webbing dyer and using the guide barrel and transmission to achieve intermittent guidance of the webbing, the problem of the short contact time between the webbing and the dye is solved, and the dyeing quality of the webbing is significantly improved.

CN222730113UActive Publication Date: 2025-04-08天津源通织带有限公司
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Patent Information

Application Number
CN202420673345.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2025-04-08
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In existing webbing dyeing machines, the contact time between the webbing and the dye is too short, which makes it difficult to completely dye all areas of the webbing, affecting the dyeing quality.

Method used

A webbing dyeing machine is designed. By setting up several spacer plates on the inside of the dyeing box, the dyeing box is divided into different dyeing grooves, and the guide barrel and transmission are used to achieve intermittent guidance and dyeing of the webbing in the dyeing groove, extending the contact time between the webbing and the dye.

Benefits of technology

By extending the contact time between the webbing and the dye, ensuring that all areas of the webbing can be completely dyed, significantly improving the dye quality of the webbing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ribbon dyeing, and discloses a ribbon dyeing machine, including a dyeing box, a plurality of material partitioning plates are fixedly connected to the inner side of the dyeing box, the plurality of material partitioning plates are evenly distributed along the horizontal direction, a stirring mechanism for stirring the dye is arranged on the inner side of the dyeing box, a material guide mechanism is arranged at one end of the top of the dyeing box, the material guide mechanism includes a fixed frame, a material guide cylinder is rotatably connected to the bottom end of the inner side of the fixed frame, a plurality of partitioning plates corresponding to the material partitioning plates are fixedly connected to the outer side of the material guide cylinder, a material pressing piece is arranged at the top end of the inner side of the fixed frame, and a transmission piece is arranged at one end of the fixed frame. The utility model can greatly prolong the contact time between the ribbon and the dye inside the dyeing box, so that the ribbon can be fully dyed, and the dyeing quality of the ribbon is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ribbon dyeing, and more specifically, to a ribbon dyeing machine. Background Art

[0002] Ribbon is made of various yarns into narrow or tubular fabrics. During the production process, the ribbon needs to go through dyeing, drying, and unloading.

[0003] After searching, the Chinese patent publication number CN220503452U discloses "a ribbon dyeing machine, including a frame, a conveying mechanism, a dyeing box and a guiding mechanism, the conveying mechanism is arranged at the head and tail ends of the upper surface of the frame, the conveying mechanism includes an upper conveying roller, a lower conveying roller, a support platform and a motor, the upper conveying roller and the lower conveying roller are arranged opposite to each other up and down, and both ends are rotatably mounted on the support platform, a plurality of annular flanges are arranged at equal intervals on the upper conveying roller, and an annular groove corresponding to the annular flange is opened on the lower conveying roller, and the arrangement of the annular flange and the annular groove divides the gap between the upper conveying roller and the lower conveying roller into a plurality of dyeing lanes; one end of the lower conveying roller is connected to the motor".

[0004] The above patent realizes the synchronous dyeing of multiple groups of different ribbons by arranging multiple dyeing lanes on the conveying roller and then cooperating with corresponding dyeing troughs. However, after dyeing, the ribbon is led out of the dyeing box through the conveying roller. Since the motor drives the conveying roller to rotate continuously, the conveying roller quickly imports the dyed ribbon, which makes the contact time between the ribbon and the dye too short, and it is difficult to ensure that all areas of the ribbon can be completely dyed. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a ribbon dyeing machine, which has the advantage of being able to prolong the contact time between the ribbon and the dye to improve the dyeing quality.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ribbon dyeing machine, comprising a dyeing box, a plurality of material partition plates are fixedly connected to the inner side of the dyeing box, and the plurality of material partition plates are equidistantly distributed along the horizontal direction. A stirring mechanism for stirring the dye is arranged on the inner side of the dyeing box, and a material guiding mechanism is arranged at one end of the top of the dyeing box. The material guiding mechanism comprises a fixed frame, a material guiding cylinder is rotatably connected to the bottom end of the inner side of the fixed frame, a plurality of partition plates corresponding to the material partition plates are fixedly connected to the outer side of the material guiding cylinder, a material pressing piece for pressing the ribbon on the material guiding cylinder is arranged at the top end of the inner side of the fixed frame, and a transmission piece for driving the material guiding cylinder to rotate intermittently by cooperating with the stirring mechanism is arranged on one side of the fixed frame.

[0007] As a preferred technical solution of the utility model, both ends of the inner side of the dyeing box are rotatably connected with guide rollers for guiding the ribbon, the two guide rollers are parallel to each other, and the axes of the two guide rollers are located in the same horizontal plane.

[0008] As a preferred technical solution of the utility model, the stirring mechanism includes a rotating shaft, which is rotatably connected to the inner side of the dyeing box, and a plurality of stirring wheels are fixedly connected to the rotating shaft, and the plurality of stirring wheels are equidistantly distributed along the axial direction of the rotating shaft.

[0009] As a preferred technical solution of the utility model, the stirring mechanism also includes a bracket, the bracket is fixedly connected to one end of the outside of the dyeing box, a motor is fixedly installed on the top of the bracket, and the output shaft of the motor is fixedly connected to the rotating shaft.

[0010] As a preferred technical solution of the utility model, the pressing piece includes a cylinder, which is fixedly connected to the top of the fixed frame, and the output end of the cylinder is fixedly connected to a mounting seat, and the inner side of the mounting seat is rotatably connected to a plurality of pressure rollers, and the plurality of pressure rollers are coaxially fixedly connected, and the plurality of pressure rollers can be translated downward through the mounting seat to collide with the top of the material guide cylinder.

[0011] As a preferred technical solution of the utility model, the diameter of the pressing roller is larger than the diameter of the material guiding cylinder, and the distance between two adjacent pressing rollers is larger than the width of the partition plate.

[0012] As a preferred technical solution of the utility model, the transmission member includes a transmission gear, which is coaxially fixedly connected to the material guide barrel, an incomplete gear is rotatably connected to the outer side of the fixed frame, and the incomplete gear is intermittently meshed with the transmission gear, a first pulley is fixedly connected to the output shaft of the motor, a second pulley is coaxially fixedly connected to one side of the incomplete gear, and the second pulley is connected to the first pulley through a belt drive.

[0013] As a preferred technical solution of the present utility model, the number of teeth of the incomplete gear is the same as the number of teeth of the transmission gear.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the interior of the dyeing box is divided into different dyeing slots by a partition plate, and then the material guide cylinder is used to guide the ribbons inside the different dyeing slots, and the transmission part can drive the material guide cylinder to rotate intermittently, which makes the material guide cylinder intermittently guide the ribbon out of the dyeing box, which can greatly extend the contact time between the ribbon and the dye inside the dyeing box, so that the ribbon can be fully dyed, effectively improving the dyeing quality of the ribbon. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a ribbon dyeing machine of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the material guiding mechanism of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the stirring mechanism of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the material pressing piece of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the transmission member of the utility model.

[0020] In the figure: 1. dyeing box; 2. partition plate; 21. guide roller; 3. stirring mechanism; 31. rotating shaft; 32. stirring wheel; 33. bracket; 34. motor; 35. first pulley; 4. material guiding mechanism; 41. fixing frame; 42. material guiding cylinder; 43. partition plate; 44. material pressing piece; 441. cylinder; 442. mounting seat; 443. pressing roller; 45. transmission member; 451. transmission gear; 452. incomplete gear; 453. second pulley. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figures 1 to 5As shown, the utility model provides a ribbon dyeing machine, including a dyeing box 1, a plurality of partition plates 2 are fixedly connected to the inner side of the dyeing box 1, and the plurality of partition plates 2 are equidistantly distributed along the horizontal direction. A stirring mechanism 3 for stirring the dye is arranged on the inner side of the dyeing box 1, and a material guiding mechanism 4 is arranged at one end of the top of the dyeing box 1. The material guiding mechanism 4 includes a fixed frame 41, and a material guiding cylinder 42 is rotatably connected to the bottom end of the inner side of the fixed frame 41, and a plurality of partition plates 43 corresponding to the partition plates 2 are fixedly connected to the outer side of the material guiding cylinder 42, a material pressing piece 44 for pressing the ribbon on the material guiding cylinder 42 is arranged at the top end of the inner side of the fixed frame 41, and a transmission piece 45 for driving the material guiding cylinder 42 to rotate intermittently by cooperating with the stirring mechanism 3 is arranged on one side of the fixed frame 41. The interior of the dyeing box 1 is divided into different dyeing slots by the partition plate 2, and then the guide cylinder 42 is used to guide the ribbons in the different dyeing slots, and the transmission member 45 can drive the guide cylinder 42 to rotate intermittently, which makes the guide cylinder 42 intermittently guide the ribbon out of the dyeing box 1, which can greatly prolong the contact time between the ribbon and the dye inside the dyeing box 1, so that the ribbon can be fully dyed, effectively improving the dyeing quality of the ribbon.

[0023] Among them, guide rollers 21 for guiding the webbing are rotatably connected at both ends of the inner side of the dyeing box 1, and the two guide rollers 21 are parallel to each other, and the axes of the two guide rollers 21 are located on the same horizontal plane. The guide rollers 21 are used to guide the webbing in the dyeing box 1 to avoid the problem of the webbing being intertwined and entangled in the dyeing box 1.

[0024] The stirring mechanism 3 includes a rotating shaft 31, which is rotatably connected to the inner side of the dyeing box 1, and a plurality of stirring wheels 32 are fixedly connected to the rotating shaft 31, and the plurality of stirring wheels 32 are equidistantly distributed along the axis direction of the rotating shaft 31. A bracket 33 is fixedly connected to one end of the outer side of the dyeing box 1, and a motor 34 is fixedly installed on the top of the bracket 33, and the output shaft of the motor 34 is fixedly connected to the rotating shaft 31. By starting the motor 34, the rotating shaft 31 can be rotated, which makes all the stirring wheels 32 rotate synchronously, and also makes the stirring wheels 32 stir the dye inside the dyeing box 1, thereby preventing the dye from agglomerating.

[0025] The material pressing member 44 includes a cylinder 441, which is fixedly connected to the top of the fixed frame 41. The output end of the cylinder 441 is fixedly connected to a mounting seat 442. The inner side of the mounting seat 442 is rotatably connected to a plurality of pressure rollers 443. The plurality of pressure rollers 443 are coaxially fixedly connected and can be translated downward through the mounting seat 442 to collide with the top of the material guide cylinder 42. The diameter of the pressure roller 443 is larger than the diameter of the material guide cylinder 42, and the distance between two adjacent pressure rollers 443 is larger than the width of the partition plate 43. By controlling the cylinder 441 to make the mounting seat 442 translate downward, the pressure roller 443 translates downward and collide with the top of the material guide cylinder 42, so that the pressure roller 443 can press the webbing on the material guide cylinder 42, effectively avoiding the problem of the webbing and the material guide cylinder 42 being separated.

[0026] Among them, the transmission member 45 includes a transmission gear 451, which is coaxially fixedly connected to the material guide barrel 42, and an incomplete gear 452 is rotatably connected to the outer side of the fixed frame 41, and the incomplete gear 452 is intermittently meshed with the transmission gear 451. A first pulley 35 is fixedly connected to the output shaft of the motor 34, and a second pulley 453 is coaxially fixedly connected to one side of the incomplete gear 452, and the second pulley 453 is connected to the first pulley 35 through a belt drive, and the number of teeth of the incomplete gear 452 is the same as the number of teeth of the transmission gear 451. By starting the motor 34, the first pulley 35 can be rotated, which makes the second pulley 453 rotate synchronously, and the incomplete gear 452 rotates. When the incomplete gear 452 is engaged with the transmission gear 451, the transmission gear 451 will rotate synchronously. When the incomplete gear 452 is disengaged from the transmission gear 451, the transmission gear 451 stops rotating. In this way, the transmission gear 451 can be rotated intermittently, so that the guide barrel 42 can be rotated intermittently to achieve intermittent guidance of the webbing.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ribbon dyeing machine, comprising a dyeing box (1), wherein a plurality of spacer plates (2) are fixedly connected to the inner side of the dyeing box (1), and the plurality of spacer plates (2) are equidistantly distributed along the horizontal direction, characterized in that: The inner side of the dyeing box (1) is provided with a stirring mechanism (3) for stirring the dye, and one end of the top of the dyeing box (1) is provided with a material guiding mechanism (4), and the material guiding mechanism (4) includes a fixed frame (41), and the bottom end of the inner side of the fixed frame (41) is rotatably connected to a material guiding cylinder (42), and the outer side of the material guiding cylinder (42) is fixedly connected to a plurality of partition plates (43) corresponding to the partition plates (2) one by one, and the top end of the inner side of the fixed frame (41) is provided with a material pressing piece (44) for pressing the webbing on the material guiding cylinder (42), and one side of the fixed frame (41) is provided with a transmission piece (45) for driving the material guiding cylinder (42) to rotate intermittently by cooperating with the stirring mechanism (3).

2. A ribbon dyeing machine according to claim 1, characterized in that: Both ends of the inner side of the dyeing box (1) are rotatably connected to guide rollers (21) for guiding the webbing, the two guide rollers (21) are parallel to each other, and the axes of the two guide rollers (21) are located on the same horizontal plane.

3. A ribbon dyeing machine according to claim 1, characterized in that: The stirring mechanism (3) comprises a rotating shaft (31), the rotating shaft (31) is rotatably connected to the inner side of the dyeing box (1), a plurality of stirring wheels (32) are fixedly connected to the rotating shaft (31), and the plurality of stirring wheels (32) are equidistantly distributed along the axial direction of the rotating shaft (31).

4. A ribbon dyeing machine according to claim 3, characterized in that: The stirring mechanism (3) further comprises a bracket (33), wherein the bracket (33) is fixedly connected to one end of the outside of the dyeing box (1), and a motor (34) is fixedly mounted on the top of the bracket (33), wherein the output shaft of the motor (34) is fixedly connected to the rotating shaft (31).

5. A ribbon dyeing machine according to claim 1, characterized in that: The material pressing member (44) comprises a cylinder (441), wherein the cylinder (441) is fixedly connected to the top of the fixing frame (41), and the output end of the cylinder (441) is fixedly connected to a mounting seat (442), and the inner side of the mounting seat (442) is rotatably connected to a plurality of pressing rollers (443), wherein the plurality of pressing rollers (443) are coaxially fixedly connected, and the plurality of pressing rollers (443) can be translated downward through the mounting seat (442) to contact the top end of the material guiding cylinder (42).

6. A ribbon dyeing machine according to claim 5, characterized in that: The diameter of the pressing roller (443) is larger than the diameter of the material guiding cylinder (42), and the distance between two adjacent pressing rollers (443) is larger than the width of the partition plate (43).

7. A ribbon dyeing machine according to claim 4, characterized in that: The transmission member (45) comprises a transmission gear (451), the transmission gear (451) is coaxially fixedly connected to the material guide cylinder (42), an outer side of the fixed frame (41) is rotatably connected to an incomplete gear (452), the incomplete gear (452) is intermittently meshed with the transmission gear (451), a first pulley (35) is fixedly connected to the output shaft of the motor (34), a second pulley (453) is coaxially fixedly connected to one side of the incomplete gear (452), and the second pulley (453) is connected to the first pulley (35) through a belt drive.

8. A ribbon dyeing machine according to claim 7, characterized in that: The number of teeth of the incomplete gear (452) is the same as the number of teeth of the transmission gear (451).

Citation Information

Patent Citations

  • Braid dyeing machine

    CN220503452U