Hinge, vehicle door and vehicle
By designing weight reduction holes on the first hinge of the hinge, the problems of operation difficulties and bulky hinges caused by the large and heavy doors of the special-shaped doors are solved, and a lighter hinge structure and smoother door operation are achieved.
Patent Information
- Application Number
- CN202420343169.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-02-23
AI Technical Summary
The existing special-shaped doors are large and heavy, which makes it difficult for drivers and passengers to open and close the doors, which affects the ride experience. At the same time, the hinge structure is bulky, affecting the lightweight of the entire vehicle.
A hinge is designed, including a hinge shaft, a first hinge page and a second hinge page, with a weight reduction hole on the first hinge page, through which these designs reduce the weight of the hinge and reduce the resistance when the door is switched.
By reducing the weight of the hinge, the resistance during door switching is reduced, the smoothness and comfort of the driver and passenger operation is improved, while maintaining the structural stiffness of the hinge.
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Figure CN222731334U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of hinges, and in particular to a hinge, a vehicle door and a vehicle. Background Art
[0002] Car doors include swing doors, sliding doors and special-shaped doors (such as butterfly doors). Among them, the opening method of special-shaped doors is novel and fashionable, which can meet the personalized needs of consumers. For cars with special-shaped doors, the body and the door can be connected by hinges. As an important part connecting the body and the door, the hinge plays a key role in the opening and closing of the door.
[0003] Among the existing special-shaped car doors, the car doors have the problem of being large and heavy, which makes it difficult for drivers and passengers to open and close the car doors, affecting the riding experience of drivers and passengers. In addition, the hinge needs to bear the weight of the car door, so the hinge structure is relatively bulky, affecting the lightweight of the entire vehicle. Utility Model Content
[0004] The present application provides a hinge, a vehicle door and a vehicle, which can reduce the weight of the hinge, reduce the resistance when the vehicle door is opened and closed, and improve the smoothness and comfort of the operation of the driver and passengers.
[0005] In a first aspect, the present application provides a hinge comprising: a hinge shaft, a first hinge leaf and a second hinge leaf, wherein the first hinge leaf is used to connect a vehicle door, and a weight-reducing hole is provided on the first hinge leaf; the second hinge leaf is used to connect a vehicle body, and the first hinge leaf is rotatably connected to the second hinge leaf via the hinge shaft.
[0006] The hinge provided in the present application is designed with a weight-reducing hole on the first hinge leaf, which can reduce the weight of the first hinge leaf, reduce the resistance when the door is opened and closed, and improve the smoothness and comfort of the operation for the driver and passengers.
[0007] In a possible implementation, the first hinge includes a first connecting arm, and the first connecting arm is rotatably connected to the second hinge via the hinge shaft. The first connecting arm can support the vehicle door and is connected to the second hinge via the hinge shaft.
[0008] In a possible implementation, the first connecting arm is in an arc-shaped structure, the weight-reducing hole includes a first weight-reducing hole, the first weight-reducing hole is a through hole, and the through hole passes through the first connecting arm along the bending direction of the first connecting arm. The first weight-reducing hole in the shape of a through hole can help reduce the weight of the first connecting arm.
[0009] In a possible implementation, the weight-reducing hole includes a second weight-reducing hole along the axial direction of the hinge shaft. The second weight-reducing hole is used to reduce the weight of the first connecting arm.
[0010] In a possible implementation, the first connecting arm includes two side arms along the axial direction of the hinge axis, the second weight-reducing hole is located on at least one of the side arms, and the through hole is located between the two side arms. The second weight-reducing holes are arranged at multiple positions of the first connecting arm, and a more uniform weight distribution can be achieved.
[0011] In a possible implementation, the second weight-reducing hole is a blind hole, which can reduce the weight of the first connecting arm while ensuring the structural strength of the first connecting arm.
[0012] In a possible implementation, the first hinge further includes a first mounting seat, the first mounting seat is used to be fixedly connected to the vehicle door, the first connecting arm is fixedly connected to the first mounting seat, the weight-reducing hole includes a third weight-reducing hole along the thickness direction of the first mounting seat, and the first mounting seat is provided with the third weight-reducing hole. The third weight-reducing hole is used to reduce the weight of the first mounting seat, thereby reducing the weight of the hinge as a whole.
[0013] In a possible implementation, the first mounting seat is provided with mounting holes, the mounting holes include a first mounting hole and a second mounting hole, the number of the second mounting holes is multiple, the multiple second mounting holes are distributed around the first mounting hole, and the connection line between the multiple second mounting holes and the first mounting hole is in a "Y" shape. The first mounting hole and the second mounting hole are on the first mounting seat, and the first mounting seat is fixedly connected to the vehicle door by a fixing structure such as a pin or a screw. The first mounting seat can bear the weight of the vehicle door more evenly, can ensure the stable support of the hinge to the vehicle door, and ensure the sinking rigidity of the vehicle door.
[0014] In a possible implementation, the first connecting arm is an arc-shaped structure, the ratio of the height to the length of the first connecting arm is in the range of 0.9 to 1.1, the first connecting arm has two ends, the length is the distance between the two ends of the first connecting arm, and the height is the maximum vertical distance between the first connecting arm and the connecting line of the two ends of the first connecting arm. By designing the height and length of the first connecting arm, the first connecting arm can have a higher structural rigidity, avoiding excessive bending or deformation of the first connecting arm under the action of the door gravity or other external forces, and maintaining the normal working state of the hinge. At the same time, the rotation range and rotation angle of the first connecting arm can be limited to avoid collision with other structures of the vehicle during operation.
[0015] In a possible implementation, the second hinge is used to be fixedly connected to the vehicle body, and a hole structure is provided on the second hinge. When the vehicle door is closed, the first connecting arm is at least partially located in the hole structure. The hole structure is used to avoid the first connecting arm, so as to prevent the first connecting arm from colliding with the second mounting seat when the first connecting arm rotates relative to the second mounting seat, and the hole structure can also reduce the weight of the hinge.
[0016] In a possible implementation, the second hinge is provided with a plurality of third mounting holes, the plurality of third mounting holes are distributed on both sides of the hinge axis, and the connecting line of the plurality of third mounting holes is trapezoidal. Under this design, the weight and external force of the door can be more reasonably dispersed to the body structure, thereby reducing local stress concentration and improving the durability of the hinge.
[0017] In a possible implementation, the hinge further includes a positioning structure, the second hinge leaf is provided with a first positioning hole, the first hinge leaf further includes a first mounting seat, the first positioning hole is located on a side of the second hinge leaf away from the first mounting seat, and the positioning structure is used to cooperate with the first positioning hole and the second positioning hole on the vehicle body to connect the hinge and the vehicle body. The positioning structure cooperates with the first positioning hole and the second positioning hole to ensure the relative position of the hinge and the vehicle body.
[0018] In a possible implementation, the hinge includes an adjusting portion, and the adjusting portion is used to cooperate with an external adjusting member to adjust the relative position of the second hinge leaf and the vehicle body, thereby enabling the vehicle body and the hinge to be accurately installed.
[0019] In a second aspect, the present application provides a vehicle door, the vehicle door comprising any one of the hinges described above. The hinge is lightweight in design, and the vehicle door comprises the hinge, thereby saving time and effort when opening and closing the vehicle door.
[0020] In a third aspect, the present application provides a vehicle, comprising a vehicle body and a door, wherein the door comprises any one of the hinges described above, wherein the first hinge is connected to the door, and the second hinge is connected to the vehicle body. The vehicle door provided by the present application is connected to the vehicle body via a hinge, and the hinge design is lightweight, making the door easier to open and close. In addition, the hinge has good structural rigidity, can withstand long-term use of the butterfly door, and ensures sufficient door sinking rigidity during use.
[0021] In a possible implementation, the vehicle includes an adjustment member, the adjustment member is connected to the adjustment portion, the adjustment member is connected to the second hinge, and the adjustment member is used to cooperate with the adjustment portion to allow the second hinge to rotate around the positioning structure. The adjustment member and the adjustment portion cooperate to adjust the position of the second hinge, which has a good labor-saving effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is an exploded schematic diagram of a hinge structure provided in an embodiment of the present application;
[0023] Figure 2 is a schematic diagram of a hinge provided in an embodiment of the present application;
[0024] Figure 3 is a schematic diagram of the structure of the first connecting arm provided in an embodiment of the present application;
[0025] Figure 4 It is a schematic diagram of a first connecting arm provided with a second weight-reducing hole according to an embodiment of the present application;
[0026] Figure 5 is a schematic diagram of a first hinge structure provided in an embodiment of the present application;
[0027] Figure 6 It is a schematic diagram of the second hinge structure provided in the embodiment of the present application;
[0028] Figure 7 yes Figure 6 The enlarged view of point A in the middle;
[0029] Figure 8 It is a schematic diagram of the positioning structure provided in the implementation mode of the present application;
[0030] Fig. 9 is a schematic diagram of a second hinge provided in an embodiment of the present application with a reinforcement structure;
[0031] Fig.10 It is a schematic diagram of the inner and outer inclination angles of the hinge provided in the embodiment of the present application;
[0032] Fig.11 It is a schematic diagram of the front and rear inclination angles of the hinge provided in the embodiment of the present application;
[0033] Fig.12 is a schematic diagram of the relationship between the second hinge leaf and the hinge mounting plate provided in an embodiment of the present application;
[0034] Fig.13 yes Fig.12 The enlarged view of point B in the middle;
[0035] Fig.14 is a schematic diagram of the relationship between the second hinge and the support rod provided in an embodiment of the present application;
[0036] Fig.15 is a schematic diagram of the relationship between the hinge and the wiring harness box provided in an embodiment of the present application;
[0037] Fig.16 yes Fig.15 Enlarged view of point C in the middle. DETAILED DESCRIPTION
[0038] The embodiments of the present application are described below in conjunction with the drawings in the embodiments of the present application.
[0039] It should be clear that the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0040] The terms used in the embodiments of the present application are only for the purpose of describing specific embodiments, and are not intended to limit the present application. The singular forms "a", "said" and "the" used in the embodiments of the present application and the appended claims are also intended to include plural forms, unless the context clearly indicates other meanings.
[0041] It should be understood that the term "and / or" used in this article is only a description of the same field of the associated objects, indicating that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. In addition, the character " / " in this article generally indicates that the associated objects before and after are in an "or" relationship.
[0042] It should be understood that the terms “first”, “second”, etc. used in the present application are only used for the purpose of distinguishing the description, and cannot be understood as indicating or implying relative importance, nor can they be understood as indicating or implying an order.
[0043] In the description of the present application, the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0044] In the description of the present application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, a conflicting connection or an integrated connection. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0045] The present application provides a hinge 100, which is used to connect a vehicle door and a vehicle body. The hinge 100 can realize the opening and closing of the vehicle door. The vehicle door and the vehicle body can be connected by only one hinge 100, which has a simple layout process and occupies a small space. Figures 1 to 3 As shown, the hinge 100 includes a hinge axis 110 , a first hinge leaf 120 and a second hinge leaf 130 .
[0046] The first hinge 120 is used to connect the vehicle door and can be fixedly connected to the vehicle door. The first hinge 120 is provided with a weight-reducing hole 1211, which is used to reduce the weight of the first hinge 120, thereby reducing the resistance when the vehicle door is opened and closed, and improving the smoothness and comfort of the operation of the driver and passengers.
[0047] The second hinge 130 is used to connect the vehicle body. One side of the second hinge 130 can be fixedly connected to the vehicle body. The first hinge 120 is rotatably connected to the second hinge 130 through the hinge shaft 110. The first hinge 120 and the second hinge 130 can be connected through the hinge shaft 110 to achieve the rotatable connection between the first hinge 120 and the second hinge 130. Specifically, the first hinge 120 and the second hinge 130 are both provided with an axis hole connected to the hinge shaft 110. The axis holes on the first hinge 120 and the second hinge 130 can be aligned and fixed by a tool, and the hinge shaft 110 is inserted into the axis hole for riveting and fixing. The first hinge 120 can rotate relative to the second hinge 130 around the hinge shaft 110.
[0048] The first hinge leaf 120 of the hinge 100 is fixedly connected to the vehicle door, and the second hinge leaf 130 is fixedly connected to the vehicle body. Under the action of the hinge 100, the vehicle door can rotate relative to the vehicle body along the axis of the hinge 100, that is, the vehicle door can rotate along the axial direction of the hinge shaft 110, so that the vehicle door can be opened and closed. It can be understood that the hinge 100 has an open state and a closed state. When the vehicle door is closed, the hinge 100 is in a closed state, and when the vehicle door is opened, the hinge 100 is in an open state.
[0049] The hinge 100 is a mechanical device for opening and closing the door, and requires the normal function of the door. The hinge 100 provided in the present application is designed with a weight-reducing hole 1211 on the first hinge leaf 120, which can reduce the weight of the first connecting arm 121, reduce the resistance when opening and closing the door, and improve the smoothness and comfort of the operation for the driver and passengers.
[0050] In a possible implementation, the first hinge 120 includes a first connecting arm 121, and the first connecting arm 121 is rotatably connected to the second hinge 130 through the hinge shaft 110. The first connecting arm 121 is rotatably connected to the hinge shaft 110, and the hinge shaft 110 is rotatably connected to the first connecting arm 121 and the second hinge 130, and the first connecting arm 121 is located on the side of the second hinge 130 away from the fixed connection with the vehicle body. The first connecting arm 121 can support the vehicle door and is connected to the second hinge through the hinge shaft. The hinge shaft 110 is rotatably connected to the first hinge 120 and the second hinge 130.
[0051] In a possible implementation, the length of the hinge shaft 110 can be designed to be between 180 mm and 210 mm. In some embodiments, the length of the hinge shaft 110 can be designed to be 180 mm, or 200 mm, or 210 mm. The longer hinge shaft 110 can bear a greater weight, can better support the weight of the door, and reduce the bending or deformation caused by the weight of the door. The diameter of the hinge shaft 110 can be in the range of 10 mm to 12 mm. For example, the diameter of the hinge shaft 110 can be 11 mm.
[0052] In one possible implementation, see Figure 1 As shown, the hinge 100 includes a bushing 140, which is embedded in the first hinge 120 and sleeved on the hinge shaft 110. For example, four bushings 140 may be sleeved on the hinge shaft 110, that is, the bushing 140 is located between the first hinge 120 and the hinge shaft 110. The outer surface of the hinge shaft 110 contacts the inner surface of the bushing 140. The bushing 140 may be made of a wear-resistant material, so that the bushing 140 is not easy to wear under the condition of frequent opening and closing of the door, and the hinge shaft 110 and the bushing 140 are not easy to loosen and cause abnormal noise. It can be understood that, considering the actual process and the test verification of the torque and durability, the bushing 140 can be replaced with a bushing 140 of other number or size, or the bushing 140 can be set on the second hinge 130.
[0053] In a possible implementation, the first connecting arm 121 is an arc-shaped structure. The weight-reducing hole 1211 includes a first weight-reducing hole 1211a, which is a through hole that passes through the first connecting arm 121 along the bending direction of the first connecting arm 121. Figure 2 and Figure 3 As shown, the first connecting arm 121 has an arc-shaped structure, and the bending direction refers to the direction of the arc formed by the first connecting arm 121 along its arc-shaped structure. The opening shape of the first weight-reducing hole 1211a is curved. The first weight-reducing hole 1211a may include a through hole, which is a hole passing through the first connecting arm 121, and the through hole passes through the first connecting arm 121 along the bending direction of the first connecting arm 121. The first weight-reducing hole 1211a in the shape of a through hole can help reduce the weight of the first connecting arm 121.
[0054] In a possible implementation manner, the weight-reducing hole 1211 includes a second weight-reducing hole 1211b along the axial direction of the hinge axis. Figure 3 and Figure 4As shown, the first connecting arm 121 is further provided with a second weight-reducing hole 1211b, and the second weight-reducing hole 1211b is used to further reduce the weight of the first connecting arm 121. The first connecting arm 121 includes two side arms 1212 along the axial direction of the hinge shaft 110, the second weight-reducing hole 1211b is located on at least one side arm 1212, and the through hole is located between the two side arms 1212.
[0055] In one embodiment, see Figure 2 , Figure 3 and Figure 4 As shown, the first connecting arm 121 has two side arms 1212, and the two side arms 1212 are arranged opposite to each other. The two side arms are provided with second weight reducing holes 1211b. The number of the second weight reducing holes 1211b can be multiple. For example, four second weight reducing holes 1211b can be respectively provided on the two oppositely arranged side arms 1212. The shapes of the second weight reducing holes 1211b on the two side arms 1212 can be the same or different. The through hole (i.e., the first weight reducing hole 1211a) is located between the two side arms 1212.
[0056] In a possible embodiment, the second weight-reducing hole 1211b is a blind hole, that is, the second weight-reducing hole 1211b does not penetrate the first connecting arm 121 along the axial direction of the hinge shaft 110. The second weight-reducing hole 1211b is set as a blind hole, which can reduce the weight of the first connecting arm 121 while ensuring the structural strength of the first connecting arm 121, so that the hinge can reduce the resistance when the door is opened and closed, improve the smoothness and comfort of the driver and passengers' operation, and have higher structural rigidity, avoiding excessive bending or deformation of the first connecting arm 121 under the action of the gravity of the door or other external forces, thereby maintaining the normal working state of the hinge.
[0057] In one possible implementation, see Figures 3 to 5 As shown, the first hinge 120 also includes a first mounting seat 122, the first mounting seat 122 is used to be fixedly connected to the vehicle door, the first connecting arm 121 is fixedly connected to the first mounting seat 122, the first connecting arm 121 can be integrally formed with the first mounting seat 122, and the first connecting arm 121 can also be fixedly connected to the first mounting seat 122 by welding or riveting. The weight-reducing hole 1211 includes a third weight-reducing hole 1211c along the thickness direction of the first mounting seat 122, and the first mounting seat 122 is provided with a third weight-reducing hole 1211c, and the third weight-reducing hole 1211c is used to reduce the weight of the first mounting seat 122, thereby reducing the overall weight of the hinge 100, reducing the resistance when the vehicle door is opened and closed, and improving the smoothness and comfort of the driver and passenger operation. The third weight-reducing hole 1211c can be a blind hole or a through hole.
[0058] In one embodiment, see Figure 5As shown, three third weight-reducing holes 1211c are provided on the first mounting seat 122, wherein the shapes of the three third weight-reducing holes 1211c may be the same or different, and the first hole weight-reducing hole 1211, the second weight-reducing hole 1211b and the third weight-reducing hole 1211c can reduce the weight of the hinge 100 while ensuring the load requirements of the hinge 100 and the sinking stiffness requirements of the door, and can reduce the weight within the range of 15% to 25%, meeting the lightweight requirements.
[0059] In a possible implementation, the depth of the weight-reducing holes 1211, including the first weight-reducing holes 1211a, the second weight-reducing holes 1211b, and the third weight-reducing holes 1211c, can be in the range of 12 mm to 22 mm. The wall thickness of the weight-reducing holes 1211, including the first weight-reducing holes 1211a, the second weight-reducing holes 1211b, and the third weight-reducing holes 1211c, can be in the range of 7 mm to 10 mm.
[0060] In a possible implementation, the first mounting seat 122 is provided with mounting holes, and the mounting holes are used to fix the first mounting seat 122 to the vehicle door. The mounting holes include a first mounting hole 1221 and a second mounting hole 1222. The number of the second mounting holes 1222 is multiple, and the multiple second mounting holes 1222 are distributed around the first mounting hole 1221. The line connecting the multiple second mounting holes 1222 and the first mounting hole 1221 is "Y" shaped.
[0061] In one embodiment, see Figure 5 As shown, the first mounting seat 122 is provided with a first mounting hole 1221 and three second mounting holes 1222, wherein the first mounting hole 1221 is located in the middle of the first mounting seat 122, and the second mounting holes 1222 are distributed around the first mounting hole 1221, for example, they can be respectively located at three corners of the first mounting seat 122 away from the first connecting arm 121. The three second mounting holes 1222 are evenly distributed around the first mounting hole 1221, and the three second mounting holes 1222 are respectively set at a first distance from the first mounting hole 1221, and the first distance is in the range of 85 mm to 90 mm. The connecting line of multiple second mounting holes 1222 and the first mounting hole 1221 is in a "Y" shape, so that the first mounting holes 1221 and the second mounting holes 1222 are distributed in a "Y"-shaped structure on the first mounting seat 122. The vehicle door is also designed with a first through hole, and the first mounting hole 1221 and the second mounting hole 1222 match the first through hole on the vehicle door. After a fixing structure such as a pin or a screw passes through the first mounting hole 1221, the second mounting hole 1222 and the first through hole on the vehicle door to fix the hinge 100 to the vehicle door, the first mounting seat 122 can bear the weight of the vehicle door more evenly, ensure the stable support of the hinge 100 to the vehicle door, and ensure the sinking stiffness of the vehicle door.
[0062] In a possible implementation, the second hinge 130 is used for fixed connection with the vehicle body, and a hole structure 153 is provided on the second hinge. When the door is closed, the first connecting arm 121 is at least partially located in the hole structure 153. Specifically, the second hinge 130 includes a second mounting seat 131, and the second mounting seat 131 is used for fixed connection with the vehicle body. The hole structure 153 is provided on the second mounting seat 131. When the door is closed, the first connecting arm 121 is at least partially located in the hole structure 153. When the door is opened, the first connecting arm 121 may be located outside the hole structure 153.
[0063] See also Figure 6 As shown, a hole structure 153 is provided on the second mounting seat 131, and the hole structure 153 has an opening 153a, and the opening 153a can be located on the side of the second mounting seat 131 that does not contact the vehicle body. The first connecting arm 121 is rotatably connected to the second hinge 130 through the hinge shaft 110. When the first connecting arm 121 rotates relative to the second mounting seat 131, when the door is closed, at least part of it is located in the hole structure 153. The hole structure 153 is used to avoid the first connecting arm 121, so as to prevent the first connecting arm 121 from colliding with the second mounting seat 131 when the first connecting arm 121 rotates relative to the second mounting seat 131. At the same time, the hole structure 153 can also reduce the weight of the hinge 100. Exemplarily, the shape of the hole structure 153 can be a rounded rectangle, and the depth of the hole structure 153 can be in the range of 12 mm to 22 mm.
[0064] In one possible embodiment, the hole structure 153 has an opening 153a, and when at least a portion of the first connecting arm 121 is located in the hole structure 153, the minimum distance between the first connecting arm 121 and the side of the hole structure 153 is greater than or equal to 6 mm, thereby being able to better avoid the first connecting arm 121 and avoid collision or friction with the second mounting seat 131.
[0065] In a possible implementation, the second hinge 130 is provided with a plurality of third mounting holes 1311, the plurality of third mounting holes 1311 are distributed on both sides of the hinge shaft 110, and the connection line of the plurality of third mounting holes 1311 is trapezoidal. Specifically, the second mounting seat 131 of the second hinge 130 is provided with a plurality of third mounting holes 1311, the plurality of third mounting holes 1311 are distributed on both sides of the hinge shaft 110, and the connection line of each third mounting hole 1311 is trapezoidal.
[0066] In one embodiment, see Figure 6As shown, the second mounting seat 131 is provided with four third mounting holes 1311, and the third mounting holes 1311 are respectively located on both sides of the axial direction of the hinge shaft 110, wherein two third mounting holes 1311 are located on one side of the hinge shaft 110, and the other two third mounting holes 1311 are arranged opposite thereto, that is, the other two third mounting holes 1311 are located on the other side of the axial direction of the hinge shaft 110. Two third mounting holes 1311 are respectively provided on both sides of the hinge shaft 110, wherein, in the two third mounting holes 1311 located on the same side of the hinge shaft 110, the vertical distance between the center line of each third mounting hole 1311 and the axis of the hinge shaft 110 is within a range of 45 mm to 50 mm. The vertical distance between the center line of the two third mounting holes 1311 located on the other side of the axis of the hinge shaft 110 and the axis of the hinge shaft 110 is within a range of 45 mm to 50 mm. The connecting line of each third mounting hole 1311 is trapezoidal. The vehicle body is also designed with a third through hole matching the four third mounting holes 1311. A fixing structure such as a pin or a screw passes through the third mounting hole 1311 and the third through hole on the vehicle body to fix the hinge 100 to the vehicle body. With this design, the weight and external force of the door can be more reasonably distributed to the vehicle body structure, thereby reducing local stress concentration and improving the durability of the hinge.
[0067] In one embodiment, see Figure 6 As shown, the second mounting seat 131 is provided with five third mounting holes 1311, of which four third mounting holes 1311 are arranged similarly to the above-mentioned embodiment. The remaining third mounting hole 1311 is arranged on the side of the second mounting seat 131 close to the first mounting seat 122, and the third mounting hole 1311 is far away from the hinge shaft 110. The vehicle body is also designed with a third through hole matching the third mounting hole 1311, and a fixing structure such as a pin or a screw passes through the third mounting hole 1311 and the third through hole on the vehicle body to fix the hinge 100 to the vehicle body. The five third mounting holes 1311 cooperate with each other to improve the stability of the second mounting seat 131 installed on the vehicle body.
[0068] In a possible implementation, the first connecting arm 121 is an arc-shaped structure. The first connecting arm 121 has two ends, the length is the distance between the two ends of the first connecting arm, and the height is the maximum vertical distance between the first connecting arm and the connecting line of the two ends of the first connecting arm. The ratio of the height to the length of the first connecting arm 121 is in the range of 0.9 to 1.1. Specifically, see Figure 3As shown, the first connecting arm 121 with an arc structure has two ends, one end of which is rotatably connected to the hinge shaft 110, and the other end is fixedly connected to the first mounting seat 122. The first connecting arm 121 has a height and a length. The length is the distance between the two ends of the first connecting arm 121. There are multiple vertical distances between the first connecting arm 121 and the line connecting the two ends of the first connecting arm 121. The height is the maximum vertical distance between the first connecting arm 121 and the line connecting the two ends of the first connecting arm 121. The straight-line distance between the two ends of the first connecting arm 121 is the length L2 of the first connecting arm 121, and the maximum vertical distance between the first connecting arm 121 and the line connecting the two ends of the first connecting arm 121 is the height L1 of the first connecting arm 121. The ratio of the height L1 to the length L2 is in the range of 0.9 to 1.1. By designing the height L1 and length L2 of the first connecting arm 121, the first connecting arm 121 can have a higher structural rigidity, thereby preventing the first connecting arm 121 from being excessively bent or deformed under the action of the door gravity or other external forces, and maintaining the normal working state of the hinge. At the same time, the rotation range and rotation angle of the first connecting arm 121 can be limited to avoid collision with other structures of the vehicle during operation.
[0069] In one embodiment, the ratio of the length L2 to the height L1 is 1, the structural rigidity of the first connecting arm 121 is higher, and the first connecting arm 121 can provide more stable support for the vehicle door, ensuring the sinking rigidity of the vehicle door.
[0070] In some other embodiments, the ratio of the length L2 to the height L1 is 0.9, 1.05, 1.1, and so on.
[0071] In a possible implementation, the length L2 is in the range of 100 mm to 110 mm. Under this design, the hinge with the first connecting arm 121 not only has higher structural rigidity but is also more suitable for sports car-type vehicles.
[0072] In one possible implementation, see Figure 6 , Figure 7 and Figure 8As shown, the hinge 100 further includes a positioning structure 160, which includes a positioning pin 161 and a nut 162. A first positioning hole 1312 is provided on the second hinge leaf 130, and the first positioning hole 1312 is provided on the second mounting seat 131. The first positioning hole 1312 is located on the side of the second mounting seat 131 away from the first mounting seat 122. The positioning structure 160 is used to cooperate with the first positioning hole 1312 and the second positioning hole on the vehicle body (not shown in the figure) to connect the hinge and the vehicle body. The positioning pin 161 passes through the first positioning hole 1312 and the nut 162 to ensure the relative position of the positioning structure 160 and the hinge 100. At the same time, when the door is installed and disassembled, the positioning structure 160 can also be used as a fulcrum for the weight of the door, which can effectively save effort.
[0073] At least one scale line 1313 is arranged on the periphery of the edge of the first positioning hole 1312, and the positioning structure 160 is used to be fixed at different positions with the first positioning hole 1312 to cover different numbers of scale lines 1313. There is at least one scale line 1313. The at least one scale line 1313 can be arranged at equal intervals or at unequal intervals. The spacing between the scale lines 1313 can also be designed according to actual conditions. After the positioning nut 162 is threadedly connected with the positioning pin 161, the positioning nut 162 covers part of the scale lines 1313. If the position of the door needs to be adjusted during the door matching process, the threaded connection between the positioning nut 162 and the positioning pin 161 is released, and the position of the positioning pin 161 is adjusted along the direction of the scale lines 1313, so that the positioning nut 162 covers different scale lines 1313, which can achieve the purpose of visually and accurately adjusting the relative position of the positioning pin 161 and the hinge 100.
[0074] In a possible implementation, the hinge 100 includes an adjusting portion 171, and the adjusting portion 171 is used to cooperate with an external adjusting member to adjust the relative position of the second hinge leaf 130 and the vehicle body, and the second hinge leaf 130 moves relative to the adjusting portion 171. Fig.12 and Fig.13 As shown, the adjustment portion 171 can be located on the hinge mounting plate 170, and the second hinge 130 can move relative to the adjustment portion 171 so that the second hinge 130 is close to or away from the adjustment portion 171, thereby being able to accurately adjust the relative position of the second hinge 130 and the vehicle body so that the vehicle body and the hinge are accurately installed.
[0075] In one possible implementation, see Fig. 9As shown, the second hinge 130 includes a second connecting arm 132, the second connecting arm 132 is fixedly connected to the second mounting seat 131, the second connecting arm 132 is sleeved on the hinge shaft 110 and is fixedly connected to the hinge shaft 110, and the second connecting arm 132 is fixedly connected to the second mounting seat 131, for example, the second connecting arm 132 and the second mounting seat 131 can be riveted. A reinforcing structure 133 is provided at the connection between the second connecting arm 132 and the second mounting seat 131, and the reinforcing structure 133 can be in a triangular cone shape, which can ensure the rigidity, stability and strength of passive safety in the opening process of the hinge 100.
[0076] In one possible implementation, see Fig.10 As shown, the hinge shaft 110 is fixedly connected to the second mounting seat 131, and the hinge 100 has an inclination angle β, which is the angle between the projection of the axis of the hinge shaft 110 on the X=0 plane and the Z axis. The inclination angle β is in the range of 25° to 30°.
[0077] In one possible implementation, see Fig.11 As shown, the hinge 100 has a front-to-back tilt angle α, which is the angle between the projection of the axis of the hinge shaft 110 on the Y=0 plane and the Z axis. The angle of the front-to-back tilt angle α is in the range of 42° to 47°. The hinge shaft 110 adopts a large front-to-back tilt angle and an inner-outer tilt angle design to meet the butterfly-type composite opening and closing mode of the door.
[0078] The present application also provides a vehicle door, which includes any of the above-mentioned hinges 100. The vehicle door may be a special-shaped vehicle door (such as a butterfly door) or other types of vehicle doors. The hinge 100 is lightweight in design, and the vehicle door includes the hinge 100, thereby saving time and effort when opening and closing the vehicle door.
[0079] The present application also provides a vehicle, which can be a gasoline vehicle, a diesel vehicle, an electric vehicle, etc. For example, it can be a pure electric vehicle, a hybrid vehicle, an extended-range electric vehicle, a plug-in hybrid vehicle, a new energy vehicle, etc.
[0080] The vehicle includes a vehicle body and a door, the door is the door described in the above embodiment, and the door includes the hinge described in any of the above embodiments. The door of the present application can be a butterfly door, the vehicle can correspond to a sports car, the door of the vehicle is connected to the first hinge 120, and the first mounting seat 122 of the first hinge 120 can be connected to the front end of the door. The second hinge 130 of the hinge 100 is used to connect with the vehicle body. It can be understood that the connection between the door and the vehicle body and the hinge 100 is not limited to a certain method. For example, the second hinge 130 can be fixedly connected to the vehicle body by welding, and the second hinge 130 can be fixedly connected to the vehicle body by riveting, and the second hinge 130 can be fixedly connected to the vehicle body by bolts.
[0081] The vehicle door provided in the present application is connected to the vehicle body by a hinge 100. The hinge 100 is lightweight, making the door easier to open and close. In addition, the hinge 100 has good structural rigidity, can withstand long-term use of the butterfly door, and ensures sufficient door sinking rigidity during use.
[0082] In a possible implementation, the hinge 100 further includes a hinge mounting plate 170, and the hinge mounting plate 170 is fixedly connected to the second mounting seat 131. An adjusting portion 171 is provided on the hinge mounting plate 170, and the hinge 100 includes an adjusting member 163, and the adjusting member 163 is matched and connected with the adjusting portion 171, and one end of the adjusting member 163 abuts against the second hinge leaf 130, and the adjusting member 163 is used to match and connect with the adjusting portion 171 at different positions to allow the second hinge leaf 130 to rotate around the positioning structure 160.
[0083] See also Fig.12 and Fig.13 As shown, the adjusting member 163 may be a bolt, and the adjusting portion 171 may have a threaded hole matched with the bolt, the bolt is matched with the threaded hole, and one end of the bolt passes through the adjusting portion 171 and abuts against the second hinge 130. According to the actual situation of the door, one end of the bolt may move relative to the adjusting portion 171 along the axial direction of the bolt to ensure that the bolt and the adjusting portion 171 are matched and connected at different positions, so that the bolt can push the second hinge 130 to rotate around the positioning structure 160 along the axial direction of the bolt to adjust the position of the second hinge 130, which has a good labor-saving effect.
[0084] In one possible implementation, see Fig.14 As shown, two mounting points are provided on the first hinge 120, and the mounting points can be used to install M8 threaded holes. The door electric strut 200 and the door balance strut 300 are fixed to the first hinge 120 by ball bolts. The door electric strut 200 is directly arranged on the first hinge 120, which can effectively simplify the mounting structure and ensure the rigidity and strength of the mounting point, avoiding the redundant bracket solutions or reinforcement solutions arranged on the door.
[0085] In a possible embodiment, the vehicle further includes a fender, and a minimum distance between the fender and the first connecting arm 121 is greater than or equal to 5 mm, so as to avoid collision between the first connecting arm 121 and the fender 400 during opening and closing of the vehicle door.
[0086] In one possible implementation, see Fig.15 and Fig.16As shown, a fender mounting point is designed on the second hinge 130, and the fender 400 is fixedly connected to the second hinge 130 by bolts through the fender bracket 410. The door harness is led out from the body through the first hinge 120 and then enters the door. Due to the space limitation of the butterfly door opening process, the door harness is fixed with a harness box and a hinge to reduce space requirements and limitations. Two door harness boxes 500 mounting points are provided on the first hinge 120, and a threaded hole is provided on the hinge 100. The door harness box 500 and the hinge 100 are fastened by bolts.
[0087] In a possible implementation, the first hinge 120 and the second hinge 130 may be manufactured using a casting process, which can achieve integrated installation of installation points such as the door electric strut 200, the door balance strut 300, the fender 400 and the door wiring harness box 500, thereby facilitating weight reduction.
[0088] In some possible embodiments, the second hinge 130 can be prepared by one or more combinations of processes such as high-pressure die-casting aluminum, high-vacuum die-casting aluminum or high-vacuum cast steel; the first hinge 120 can be prepared by one or more combinations of processes such as lost-wax cast steel, high-vacuum die-casting aluminum or ordinary high-pressure die-casting aluminum.
[0089] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A hinge, characterized in that: include: Hinge axis; A first hinge, used for connecting the vehicle door, a weight-reducing hole is provided on the first hinge, the first hinge comprises a first connecting arm, the first connecting arm comprises two side arms along the axial direction of the hinge shaft, the weight-reducing hole comprises a first weight-reducing hole, the first weight-reducing hole is a through hole, and the through hole is located between the two side arms; The second hinge is used to connect the vehicle body, and the first hinge is rotatably connected to the second hinge via the hinge shaft.
2. The hinge according to claim 1, characterized in that: The first connecting arm is rotatably connected to the second hinge through the hinge shaft.
3. The hinge according to claim 2, characterized in that: The first connecting arm is in an arc-shaped structure, and the through hole penetrates the first connecting arm along a bending direction of the first connecting arm.
4. The hinge according to claim 2, characterized in that: The lightening hole includes a second lightening hole along the axial direction of the hinge shaft.
5. The hinge according to claim 4, characterized in that: The second weight-reducing hole is located on at least one of the side arms.
6. The hinge according to claim 5, characterized in that: The second weight-reducing hole is a blind hole.
7. The hinge according to any one of claims 1 to 6, characterized in that: The first hinge also includes a first mounting seat, which is used to be fixedly connected to the vehicle door, the first connecting arm is fixedly connected to the first mounting seat, the weight-reducing hole includes a third weight-reducing hole along the thickness direction of the first mounting seat, and the first mounting seat is provided with a third weight-reducing hole.
8. The hinge according to claim 7, characterized in that: The first mounting seat is provided with mounting holes, and the mounting holes include a first mounting hole and a second mounting hole. The number of the second mounting holes is multiple, and the multiple second mounting holes are distributed around the first mounting hole. The connecting line between the multiple second mounting holes and the first mounting hole is "Y" shaped.
9. The hinge according to any one of claims 1 to 6, characterized in that: The first connecting arm has an arc-shaped structure, and the ratio of the height to the length of the first connecting arm is in the range of 0.9 to 1.
1. The first connecting arm has two ends, the length is the distance between the two ends of the first connecting arm, and the height is the maximum vertical distance between the first connecting arm and the line connecting the two ends of the first connecting arm.
10. The hinge according to any one of claims 1 to 6, characterized in that: The second hinge is used for fixed connection with the vehicle body, and a hole structure is provided on the second hinge. When the vehicle door is closed, the first connecting arm is at least partially located in the hole structure.
11. The hinge according to claim 10, characterized in that The second hinge leaf is provided with a plurality of third mounting holes, the plurality of third mounting holes are distributed on both sides of the hinge axis, and the connecting line of the plurality of third mounting holes is trapezoidal.
12. The hinge according to claim 11, characterized in that The hinge also includes a positioning structure, a first positioning hole is provided on the second hinge leaf, the first hinge leaf also includes a first mounting seat, the first positioning hole is located on the side of the second hinge leaf away from the first mounting seat, and the positioning structure is used to cooperate with the first positioning hole and the second positioning hole on the vehicle body to connect the hinge and the vehicle body.
13. The hinge according to any one of claims 1 to 6, characterized in that: The hinge comprises an adjusting portion, the second hinge leaf moves relative to the adjusting portion, and the adjusting portion is used to adjust the relative position of the second hinge leaf and the vehicle door.
14. A vehicle door, characterized in that: The vehicle door is used to be fixedly connected to the hinge according to any one of claims 1-12.
15. A vehicle, characterized in that: The vehicle comprises a vehicle body, the vehicle door according to claim 14 and the hinge according to any one of claims 1 to 13, wherein the first hinge is connected to the vehicle door, and the second hinge is connected to the vehicle body.
16. The vehicle according to claim 15, characterized in that The vehicle comprises an adjusting member, the adjusting member is used to be connected with the adjusting portion, the adjusting member is connected with the second hinge, and the adjusting member is used to be connected with the adjusting portion to make the second hinge rotate around the positioning structure.