A valve capable of reducing erosion and wear of valve plate

By introducing a buffer mechanism and filter structure into the valve, the valve plate wear problem caused by water flow erosion is solved, and a longer service life and higher control accuracy is achieved.

CN222732377UActive Publication Date: 2025-04-08JIANGXI XIANGYE VACUUM EQUIPMENT CO LTD
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Patent Information

Application Number
CN202420458874.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-10
Publication Date
2025-04-08
Estimated Expiration
2034-03-10

AI Technical Summary

Technical Problem

Existing valves cause wear of valve plates under water flow erosion, affecting the valve control effect and service life.

Method used

A valve structure including a valve body, a buffer mechanism, a secondary filter mesh and a primary filter plate is designed. The buffering mechanism reduces the water flow rate through the conduction groove and the buffering ridge, and the secondary filter and primary filter plate are used to filter debris.

Benefits of technology

It effectively reduces the erosion and wear of the valve plate, extends the service life of the valve, and improves the control accuracy and filtering effect of the valve.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a valve capable of reducing scouring and wear of a valve plate, comprising: a valve body, a buffer mechanism, a secondary filter screen and a primary filter plate, wherein a valve body is arranged in the middle position of the valve body, and compared with the prior art, the utility model has the following beneficial effects: by adding a valve body and a buffer mechanism, a group of buffer mechanisms are arranged between a water source and the valve body, and are fixed by bolts, the buffer mechanism has a built-in buffer ridge 2 and a variable diameter conducting member, which can reduce the speed of the water flow, and two groups of buffer ridges 1 are arranged at the bending part of the conducting groove on the inner side of the left end of the valve body, which can reduce the flow rate of the water flow again before the water flow contacts the valve plate, thereby achieving the effect of reducing scouring and wear of the valve plate, and by adding a valve body, a buffer mechanism, a secondary filter screen and a primary filter plate, the primary filter plate is installed to the inner side of the second connecting flange at the left end, and the secondary filter screen is installed to the inner side of the second connecting flange at the right end, thereby filtering out debris.
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Description

Technical Field

[0001] The utility model belongs to the technical field of valves, and particularly relates to a valve capable of reducing scouring and wear of a valve plate. Background Art

[0002] Valves are pipe accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. Most common valves are directly connected to pipelines during use, and most valves are located near water sources. When the water from the water source directly passes through the inside of the valve, the water flow rate is fast and the impact force is high, which will have a greater scouring effect on the valve plate inside the valve. The valve plate will be worn to a certain extent under the long-term scouring effect of the water flow, causing its external dimensions to change and unable to achieve an absolute barrier effect on the water flow. When the valve is closed, a small amount of water may still flow out, which will cause the control function of the valve to fail and affect normal use.

[0003] Secondly, when the accuracy of the valve plate is slightly reduced due to the scouring of water flow, less water will flow out when the valve is closed. For the user, whether to inspect or replace the valve becomes a problem. The inspection time may be long, which may delay normal use, and the cost of replacing the valve is correspondingly high.

[0004] In summary, there are certain problems in the use of valves that cannot reduce the wear of the valve plate due to scouring, so it is hoped to propose a new structure to solve the above technical problems. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model aims to provide a valve that can reduce erosion and wear of the valve plate, thereby solving the problems raised in the above-mentioned background technology.

[0006] The utility model is realized through the following technical scheme: a valve capable of reducing scouring and wear of a valve plate, comprising: a valve body, a buffer mechanism, a secondary filter screen and a primary filter plate, a valve body is arranged in the middle of the valve body, a buffer mechanism is arranged at the left end of the valve body, connecting flanges 2 are arranged at both left and right ends of the buffer mechanism, connecting flanges 1 are arranged at both left and right ends of the valve body, a secondary filter screen is arranged between the connecting flange 1 at the left end and the connecting flange 2 at the right end, a primary filter plate is arranged on the inner side of the connecting flange 2 at the left end, and a hand wheel is arranged at the upper end of the valve body.

[0007] As a preferred embodiment, conducting grooves are provided on the inner sides of both left and right ends of the valve body. The conducting groove at the left end is a hook-shaped structure and a group of buffer steps are provided at the upper and lower ends of the bending part. A valve plate is provided between the conducting groove at the left end and the conducting groove at the right end. Through the two groups of buffer steps arranged upper and lower, the water flow can be decelerated again before reaching the valve plate, thereby reducing the scouring and wear of the valve plate by the water flow.

[0008] As a preferred embodiment, a hose is provided on the right side of the second connecting flange at the left end, and a buffer pipe is provided between the hose and the second connecting flange at the right end, and the buffer pipe is an "Ω"-shaped structure.

[0009] As a preferred embodiment, a group of buffer ridges are respectively provided on the upper and lower sides of the inner side surfaces at the left and right ends of the buffer tube, and a reducing guide is provided on the inner side of the middle position of the buffer tube. The inner side of the reducing guide is half of the inner diameter of the buffer tube. By providing the buffer ridges provided on the upper and lower sides of the inner side of the left and right ends of the buffer tube and the reducing guide provided on the inner side of the middle position of the buffer tube, the flow rate of water can be reduced, so that the flow rate of water is reduced before reaching the valve body.

[0010] As a preferred embodiment, a first engaging ring groove is provided at the center of the left side surface of the second connecting flange at the left end, the primary filter plate and the first engaging ring groove are engaged with each other and the depth of the first engaging ring groove is equal to the thickness of the primary filter plate.

[0011] As a preferred embodiment, a second engaging ring groove is opened in the center of the right side surface of the second connecting flange at the right end, and a third engaging ring groove is opened in the center of the left side surface of the first connecting flange at the left end. The right side surface of the second connecting flange at the right end and the left side surface of the first connecting flange at the left end fit together and are fixed by bolts.

[0012] As a preferred embodiment, a fitting ring seat is provided at the right end of the secondary filter, and the fitting ring seat and the fitting ring grooves 2 and 3 are all fitted with each other, and the thickness of the fitting ring seat is equal to the sum of the depths of the fitting ring grooves 2 and 3. A filter bucket is provided at the left end of the secondary filter, and a plurality of filter holes are vertically penetrated through the right side surface of the filter bucket. The primary filter plate is installed on the inner side of the left end connecting flange 2, and the secondary filter is installed on the inner side of the right end connecting flange 2, so that debris can be filtered.

[0013] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: by adding a valve body and a buffer mechanism, a group of buffer mechanisms are arranged between the water source and the valve body, and fixed by bolts, the buffer mechanism has built-in buffer ridge 2 and a variable diameter conducting piece, which can reduce the speed of the water flow, and two groups of buffer ridges 1 are arranged at the bend of the conducting groove on the inner side of the left end of the valve body, which can reduce the flow rate of the water flow again before it contacts the valve plate, thereby achieving the effect of reducing the scouring and wear of the valve plate, and by adding a valve body, a buffer mechanism, a secondary filter screen and a primary filter plate, the primary filter plate is installed on the inner side of the left end connecting flange 2, and the secondary filter screen is installed on the inner side of the right end connecting flange 2, so that debris can be filtered. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 The utility model is a schematic diagram of the overall structure of a valve capable of reducing erosion and wear of a valve plate.

[0016] Figure 2 The utility model is a structural schematic diagram of a valve capable of reducing erosion and wear of a valve plate without a valve body.

[0017] Figure 3 The utility model is a schematic structural diagram of a valve body in a valve capable of reducing erosion and wear of a valve plate.

[0018] Figure 4 The utility model is a partial cross-sectional schematic diagram of a valve body in a valve capable of reducing erosion and wear of a valve plate.

[0019] Figure 5 It is a left structural schematic diagram of a buffer mechanism in a valve capable of reducing scouring and wear of a valve plate according to the utility model.

[0020] Figure 6 It is a schematic diagram of the right side structure of a buffer mechanism in a valve capable of reducing scouring and wear of a valve plate according to the utility model.

[0021] Figure 7 The utility model is a partial cross-sectional schematic diagram of a buffer mechanism in a valve capable of reducing scouring and wear of a valve plate.

[0022] Figure 8 The utility model is a structural schematic diagram of a secondary filter in a valve capable of reducing erosion and wear of a valve plate.

[0023] In the figure, 100-valve body, 101-valve body, 102-connecting flange 1, 103-embedded ring groove 3, 104-conducting groove, 105-buffer ridge 1, 106-valve plate, 107-handwheel;

[0024] 200-buffer mechanism, 201-buffer pipe, 202-connecting flange 2, 203-embedded ring groove 1, 204-embedded ring groove 2, 205-hose, 206-reducing guide piece, 207-buffer ridge 2;

[0025] 300-secondary filter screen, 301-interlocking ring seat, 302-filter bucket, 303-filter hole. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figures 1 to 8 The utility model provides a technical solution: a valve capable of reducing scouring and wear of a valve plate, comprising: a valve body 100, a buffer mechanism 200, a secondary filter screen 300 and a primary filter plate 400, wherein a valve body 101 is provided in the middle of the valve body 100;

[0028] A buffer mechanism 200 is provided at the left end of the valve body 101, and a second connection flange 202 is provided at both the left and right ends of the buffer mechanism 200, and a first connection flange 102 is provided at both the left and right ends of the valve body 101;

[0029] A secondary filter screen 300 is provided between the left end connecting flange 102 and the right end connecting flange 202 , a primary filter plate 400 is provided inside the left end connecting flange 202 , and a hand wheel 107 is provided at the upper end of the valve body 100 .

[0030] Conducting grooves 104 are provided on the inner sides of both ends of the valve body 101. The left end conducting groove 104 is a hook-shaped structure and a group of buffer steps 105 are provided at the upper and lower ends of the bending part. A valve plate 106 is provided between the left end conducting groove 104 and the right end conducting groove 104. Through the two groups of buffer steps 105 arranged above and below, the water flow can be slowed down again before reaching the valve plate 106, thereby reducing the scouring and wear of the valve plate 106 by the water flow.

[0031] A hose 205 is provided on the right side of the second left-end connecting flange 202 , and a buffer pipe 201 is provided between the hose 205 and the second right-end connecting flange 202 . The buffer pipe 201 is an “Ω”-shaped structure.

[0032] A group of buffer sills 207 are respectively arranged at intervals on the upper and lower sides of the inner side surfaces at the left and right ends of the buffer tube 201, and a reducing guide 206 is arranged on the inner side of the middle position of the buffer tube 201. The inner side of the reducing guide 206 is half of the inner diameter of the buffer tube 201. By means of the buffer sills 207 arranged at intervals on the upper and lower sides of the inner side of the left and right ends of the buffer tube 201 and the reducing guide 206 arranged on the inner side of the middle position of the buffer tube 201, the flow rate of water can be reduced, so that the flow rate of water is reduced before reaching the valve body 100.

[0033] See also Figure 1-Figure 7As the first embodiment of the utility model: first, the user sets a set of buffer mechanisms 200 between the water source and the valve body 100, and fixes them with bolts. The buffer pipe 201 in the middle position of the buffer mechanism 200 is an "Ω"-shaped structure, which can avoid the linear impact of water. The buffer pipe 201 has built-in buffer ridges 207 at both ends and a variable diameter guide 206 in the middle position, which can reduce the speed of the water flow. Secondly, two sets of buffer ridges 1 105 are set at the bending part of the guide groove 104 on the inner side of the left end of the valve body 101, which can reduce the flow rate of the water again before the water flow contacts the valve plate 106, thereby achieving the effect of reducing the scouring and wear of the valve plate 106.

[0034] A fitting annular groove 203 is provided at the center of the left side surface of the left end connecting flange 202 . The primary filter plate 400 and the fitting annular groove 203 fit together, and the depth of the fitting annular groove 203 is equal to the thickness of the primary filter plate 400 .

[0035] A second engaging ring groove 204 is provided at the center of the right side surface of the right end connecting flange 202, and a third engaging ring groove 103 is provided at the center of the left side surface of the left end connecting flange 1 102. The right side surface of the right end connecting flange 202 and the left side surface of the left end connecting flange 1 102 fit each other and are fixed by bolts.

[0036] The right end of the secondary filter screen 300 is provided with an embedded ring seat 301, which is embedded with the embedded ring groove 204 and the embedded ring groove 3 103, and the thickness of the embedded ring seat 301 is equal to the sum of the depths of the embedded ring groove 204 and the embedded ring groove 3 103;

[0037] A filter bucket 302 is provided at the left end of the secondary filter 300, and a plurality of filter holes 303 are vertically penetrated through the right side of the filter bucket 302. The primary filter plate 400 is installed to the inner side of the left end connecting flange 202, and the secondary filter 300 is installed to the inner side of the right end connecting flange 202, so that debris can be filtered.

[0038] See also Figure 1-Figure 8 , as the second embodiment of the utility model: based on the above-mentioned first embodiment, before installing the buffer mechanism 200, the user embeds the primary filter plate 400 into the engaging ring groove 1 203 opened in the center of the left side surface of the left end connecting flange 202, and then the user embeds the secondary filter screen 300 into the engaging ring groove 2 204 opened in the center of the right side surface of the right end connecting flange 202, and then the left and right ends of the buffer mechanism 200 are respectively connected to the water source water pipe and the valve body 100 and fixed with bolts, so that the engaging ring seat 301 at the right end of the secondary filter screen 300 is also engaged with the engaging ring groove 3 103 opened in the center of the left side surface of the left end connecting flange 102, and the primary filter plate 400 and the secondary filter screen 300 can filter out debris in the water source.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A valve capable of reducing erosion and wear of a valve plate, comprising: A valve body (100), a buffer mechanism (200), a secondary filter screen (300) and a primary filter plate (400), characterized in that a valve body (101) is provided in the middle of the valve body (100); The left end of the valve body (101) is provided with a buffer mechanism (200), the left and right ends of the buffer mechanism (200) are both provided with connecting flange 2 (202), and the left and right ends of the valve body (100) are both provided with connecting flange 1 (102); A secondary filter screen (300) is provided between the left-end connecting flange 1 (102) and the right-end connecting flange 2 (202), a primary filter plate (400) is provided inside the left-end connecting flange 2 (202), and a hand wheel (107) is provided at the upper end of the valve body (100).

2. A valve capable of reducing erosion and wear of a valve plate as claimed in claim 1, characterized in that: The valve body (101) is provided with a conducting groove (104) on the inner sides of both left and right ends. The conducting groove (104) on the left end is a hook-shaped structure and a group of buffer steps (105) are provided at both upper and lower ends of the bending part. A valve plate (106) is provided between the conducting groove (104) on the left end and the conducting groove (104) on the right end.

3. A valve capable of reducing erosion and wear of a valve plate as claimed in claim 2, characterized in that: A hose (205) is provided on the right side of the second connecting flange (202) at the left end, and a buffer pipe (201) is provided between the hose (205) and the second connecting flange (202) at the right end, wherein the buffer pipe (201) is an "Ω"-shaped structure.

4. A valve capable of reducing erosion and wear of a valve plate as claimed in claim 3, characterized in that: A group of buffer ridges (207) are provided at intervals on the upper and lower sides of the inner side surfaces at the left and right ends of the buffer tube (201), and a reducing guide (206) is provided on the inner side of the middle position of the buffer tube (201). The inner side of the reducing guide (206) is half the inner diameter of the buffer tube (201).

5. A valve capable of reducing erosion and wear of a valve plate as claimed in claim 1, characterized in that: A fitting annular groove 1 (203) is provided at the center of the left side surface of the left end connecting flange 2 (202), the primary filter plate (400) and the fitting annular groove 1 (203) are fitted into each other and the depth of the fitting annular groove 1 (203) is equal to the thickness of the primary filter plate (400).

6. A valve capable of reducing erosion and wear of a valve plate as claimed in claim 5, characterized in that: A second engaging ring groove (204) is provided at the center of the right side surface of the second connecting flange (202) at the right end, and a third engaging ring groove (103) is provided at the center of the left side surface of the first connecting flange (102) at the left end. The right side surface of the second connecting flange (202) at the right end and the left side surface of the first connecting flange (102) at the left end fit each other and are fixed by bolts.

7. A valve capable of reducing erosion and wear of a valve plate as claimed in claim 6, characterized in that: The right end of the secondary filter screen (300) is provided with an embedded ring seat (301), the embedded ring seat (301) and the embedded ring groove 2 (204) and the embedded ring groove 3 (103) are mutually embedded, and the thickness of the embedded ring seat (301) is equal to the sum of the depths of the embedded ring groove 2 (204) and the embedded ring groove 3 (103); A filter bucket (302) is provided at the left end of the secondary filter screen (300), and a plurality of groups of filter holes (303) are vertically penetrated through the right side of the filter bucket (302).

Citation Information

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