Reactor terminal crimping device
By designing the reactor terminal crimping device, the synchronous crimping and segmented motion mechanisms are used to solve the problem of long crimping of the reactor terminal crimping, achieving rapid production and stability improvement.
Patent Information
- Application Number
- CN202421362949.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The crimping process of reactor terminals takes a long time, resulting in a longer overall processing time and no rapid production is possible.
A reactor terminal crimping device is designed to realize synchronous crimping of reactor body terminals by installing a base and crimping assembly. The crimping assembly adopts a segmented motion mechanism to pre-press the terminals to enhance the crimping effect.
The rapid synchronous crimping of reactor terminals is realized, which reduces the crimping time, shortens the production cycle of the reactor body, and improves the operating stability and accuracy of the device.
Smart Images

Figure CN222735545U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactor terminal crimping, in particular to a reactor terminal crimping device. Background Art
[0002] The reactor, also called inductor, is widely used in circuits. It is an electronic device whose main function is to balance the capacitance and inductance in the circuit. The working principle of the reactor is to hinder the current change through inductance, isolate and regulate the current; at the same time, the power factor of the system is balanced by capacitance to improve the efficiency of the circuit. At present, the terminals of the reactor need to be crimped one by one when connected, which makes the terminal crimping process of the reactor take more time, which will extend the overall processing time of the reactor and cannot be produced and processed quickly. Therefore, it is necessary to provide a reactor terminal crimping device to solve the above technical problems. Utility Model Content
[0003] The utility model aims to provide a reactor terminal crimping device to solve the problems raised in the above background technology.
[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0005] A reactor terminal crimping device comprises a mounting base; a placement groove is provided inside the mounting base, a reactor body is placed inside the placement groove of the mounting base, a cross plate is fixedly installed on one side of the top of the mounting base, a mounting frame is fixedly installed on the top of the cross plate, two hydraulic cylinders are symmetrically fixedly installed on the top of the mounting frame, the output ends of the two hydraulic cylinders pass through the side walls of the mounting frame and are fixedly connected to the upper surface of a connecting frame, a fixing frame is fixedly installed on the bottom end of the connecting frame, a crimping assembly is installed on the lower surface of the fixing frame, the crimping assembly comprises connecting rods, six connecting rods are symmetrically arranged on the lower surface of the fixing frame, three of the connecting rods are fixedly connected to the lower surface of the fixing frame at the top ends, and the bottom ends of the three connecting rods are fixedly installed with pressure blocks, and the top ends of the other three connecting rods are slidably connected to the fixing frame, and the bottom ends of the three connecting rods are fixedly installed with limiting blocks.
[0006] A further improvement of the technical solution of the utility model is that: currently, when the terminals of the reactor are connected, it is necessary to crimp the terminals one by one, which makes the crimping process of the reactor terminals take a lot of time, which prolongs the overall processing time of the reactor and cannot be quickly produced and processed. In this solution, when the reactor body needs to be crimped, the reactor body is placed in the placement groove on the mounting base, and then the terminals of the reactor body are placed in the crimping assembly, and then the crimping assembly performs the crimping process on the terminals of the reactor body. The operation is to realize the synchronous crimping process of the terminals of the reactor body. Through the setting of the crimping assembly, the terminals of the reactor body can be crimped synchronously and quickly. In order to ensure the crimping effect of the crimping assembly on the terminals, the crimping assembly adopts a segmented motion mechanism, which can pre-press the terminals to limit the position when crimping the terminals, and then crimp them, which further increases the crimping effect of the device on the terminals, so that the device can better crimp the terminals of the reactor body, which can reduce the time of the device crimping the terminals of the reactor body and reduce the production cycle of the reactor body.
[0007] The above technical solution is adopted, and brackets that are connected and matched with the fixing frame are symmetrically arranged at the bottom of both ends of the connecting frame in this solution.
[0008] A further improvement of the technical solution of the utility model is that the bracket setting at the bottom end of the connecting frame can increase the connection fit between the connecting frame and the fixing frame, and the fit between the connecting frame and the fixing frame can increase the operating stability of the crimping assembly, so that the device can crimp the terminals of the reactor body more smoothly and stably. In addition, since the fixing frame is a hollow frame-type setting, the setting of the connecting frame enables the hydraulic cylinder to smoothly lift and lower the fixing frame, thereby maintaining the operating stability of the device and reducing the probability of maintenance of the device.
[0009] The above-mentioned technical solution is adopted, and the crimping assembly in this solution also includes an auxiliary spring, and the three auxiliary springs are respectively sleeved on the outside of the three connecting rods at the top of the limiting block, and three matching blocks are fixedly installed equidistantly on the lower surface of the limiting block, and the upper surface of the cross plate is provided with matching grooves equidistantly arranged to be plugged into and matched with the pressing blocks.
[0010] A further improvement of the technical solution of the utility model is that: when it is necessary to perform a terminal crimping process on the reactor body, at this time, the hydraulic cylinder starts to work, and the hydraulic cylinder drives the combination of the connecting frame and the fixing frame to descend. At this time, the matching block at the bottom end of the limiting block first contacts the terminal of the reactor body. As the limiting block is continuously pressed downward, the limiting block cooperates with the matching block to limit the terminal. Subsequently, the fixing frame will continue to be pressed downward and begin to compress the auxiliary spring. While the fixing frame is pressed downward, the pressing block at the end of the bottom end of the fixing frame away from the limiting block will crimp the terminal.
[0011] The above technical solution is adopted, in which a sliding block is fixedly mounted on one end of the pressing block, and an end of the sliding block away from the pressing block is slidably connected to the limiting block.
[0012] A further improvement of the technical solution of the utility model is that the setting of the slider can increase the degree of fit between the pressing block and the limiting block, and can increase the overall operating stability of the device.
[0013] The above technical solution is adopted, and positioning columns are fixedly installed in the three matching grooves at the top end of the horizontal plate in the solution.
[0014] A further improvement of the technical solution of the utility model is that the positioning column inside the matching slot can limit the terminal of the reactor body, thereby increasing the stability and accuracy of the device in crimping the terminal.
[0015] The above-mentioned technical scheme is adopted, in which a mounting seat is symmetrically fixedly installed on one end of the mounting base away from the horizontal plate, and a threaded rod is rotatably connected to the side of the two mounting seats away from the horizontal plate, and a movable seat is threadedly connected to the two threaded rods, a cross bar is provided between the two movable seats, and the two ends of the cross bar are respectively rotatably connected to the two movable seats, and a limiting seat is fixedly installed on the side of the cross bar close to the horizontal plate.
[0016] A further improvement of the technical solution of the utility model is that when it is necessary to crimp the terminals of the reactor body, the reactor body is placed in the placement groove at the top of the mounting base. Subsequently, the staff screws the threaded rod to make the movable seat drive the cross bar to move, and limits the reactor body through the limiting seat on one side of the cross bar, thereby limiting the position of the reactor body.
[0017] The above technical solution is adopted, in which a rotating block is fixedly mounted on one end of the threaded rod away from the mounting seat.
[0018] A further improvement of the technical solution of the utility model is that the rotating block arranged at the end of the threaded rod can quickly rotate the threaded rod, thereby increasing the convenience of rotating the threaded rod.
[0019] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0020] 1. The utility model provides a reactor terminal crimping device. Through the setting of the crimping assembly, the reactor body terminals can be crimped synchronously and quickly. In order to ensure the crimping effect of the crimping assembly on the terminals, the crimping assembly adopts a segmented motion mechanism, which can pre-press the terminals to limit the position when crimping the terminals, and then crimping them, which further increases the crimping effect of the device on the terminals, enables the device to better crimp the terminals of the reactor body, can reduce the time of the device crimping the reactor body terminals, and reduce the production cycle of the reactor body.
[0021] 2. The utility model provides a reactor terminal crimping device, which can limit the position of the reactor body through a limiting seat when the reactor body is placed and installed, thereby increasing the placement stability of the reactor body when the device is crimping the terminal, thereby better processing the terminal. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The utility model will be further described below in conjunction with the accompanying drawings.
[0023] Figure 1 This is a structural schematic diagram of the overall device of the utility model from a first viewing angle;
[0024] Figure 2 This is a schematic structural diagram of the overall device of the utility model from a second viewing angle;
[0025] Figure 3 It is a structural schematic diagram of a part of the utility model from the first perspective;
[0026] Figure 4 This is a structural schematic diagram of the crimping assembly of the utility model from a first viewing angle;
[0027] Figure 5 This is a structural schematic diagram of the crimping assembly of the utility model from a second viewing angle;
[0028] Figure 6 This is a structural schematic diagram of the crimping assembly of the utility model from a third viewing angle;
[0029] Figure 7 It is a structural schematic diagram of a part of the utility model from a second viewing angle;
[0030] In the figure: 1. mounting base; 2. placement groove; 3. reactor body; 4. cross plate; 5. mounting frame; 6. hydraulic cylinder; 7. connecting frame; 8. fixing frame; 9. connecting rod; 10. pressure block; 11. limiting block; 12. auxiliary spring; 13. matching block; 14. matching groove; 15. slider; 16. mounting seat; 17. threaded rod; 18. moving seat; 19. cross bar; 20. limiting seat. DETAILED DESCRIPTION
[0031] The present invention is further described in detail below in conjunction with the embodiments:
[0032] like Figure 1-7 As shown, the utility model provides a reactor terminal crimping device, a mounting base 1; it is characterized in that: a placement groove 2 is opened inside the mounting base 1, a reactor body 3 is placed inside the placement groove 2 of the mounting base 1, a cross plate 4 is fixedly installed on one side of the top of the mounting base 1, a mounting frame 5 is fixedly installed on the top of the cross plate 4, two hydraulic cylinders 6 are symmetrically fixedly installed on the top of the mounting frame 5, the output ends of the two hydraulic cylinders 6 pass through the side walls of the mounting frame 5 and are fixedly connected to the upper surface of a connecting frame 7, a fixing frame 8 is fixedly installed on the bottom end of the connecting frame 7, a crimping assembly is installed on the lower surface of the fixing frame 8, and the crimping assembly includes connecting rods 9, six connecting rods 9 are symmetrically arranged on the lower surface of the fixing frame 8, the tops of three connecting rods 9 are fixedly connected to the lower surface of the fixing frame 8, and the bottom ends of the three connecting rods 9 are fixedly installed with pressing blocks 10, and the tops of the other three connecting rods 9 are slidably connected to the fixing frame 8, and the bottom ends of the three connecting rods 9 are fixedly installed with limiting blocks 11.
[0033] In the present embodiment, in the present scheme, when the reactor body 3 needs to be crimped, the reactor body 3 is placed inside the placement groove 2 on the mounting base 1, and then the terminals of the reactor body 3 are placed inside the crimping assembly, and then the crimping assembly crimps the terminals of the reactor body 3 to realize the synchronous crimping process of the terminals of the reactor body 3. Through the setting of the crimping assembly, the terminals of the reactor body 3 can be crimped synchronously and quickly. In order to ensure the crimping effect of the crimping assembly on the terminals, the crimping assembly adopts a segmented motion mechanism, which can pre-press the terminals to limit the position when crimping the terminals, and then crimp them, further increasing the crimping effect of the device on the terminals, so that the device can better crimp the terminals of the reactor body 3, which can reduce the time for the device to crimp the terminals of the reactor body 3 and reduce the production cycle of the reactor body 3.
[0034] like Figure 4 As shown, based on Example 1, the utility model provides a technical solution: preferably, brackets connected and matched with the fixing frame 8 are symmetrically arranged at the bottom of both ends of the connecting frame 7.
[0035] In this embodiment, the bracket setting at the bottom end of the connecting frame 7 can increase the connection fit between the connecting frame 7 and the fixing frame 8. The fit between the connecting frame 7 and the fixing frame 8 can increase the operating stability of the crimping assembly, so that the device can crimp the terminals of the reactor body 3 more smoothly and stably. In addition, since the fixing frame 8 is a hollow frame setting, the setting of the connecting frame 7 allows the hydraulic cylinder 6 to smoothly lift the fixing frame 8, thereby maintaining the operating stability of the device and reducing the probability of maintenance of the device.
[0036] like Figure 4 As shown, preferably, the crimping assembly also includes an auxiliary spring 12, and the three auxiliary springs 12 are respectively sleeved on the outside of the three connecting rods 9 at the top of the limiting block 11, and three matching blocks 13 are fixedly installed equidistantly on the lower surface of the limiting block 11, and the upper surface of the cross plate 4 is equidistantly provided with matching grooves 14 for plugging and matching with the pressing block 10.
[0037] In this embodiment, when it is necessary to perform a terminal crimping process on the reactor body 3, the hydraulic cylinder 6 starts to work, and the hydraulic cylinder 6 drives the combination of the connecting frame 7 and the fixing frame 8 to descend. At this time, the matching block 13 at the bottom end of the limiting block 11 first contacts the terminal of the reactor body 3. As the limiting block 11 is continuously pressed down, the limiting block 11 cooperates with the matching block 13 to limit the terminal. Subsequently, the fixing frame 8 will continue to be pressed down and begin to compress the auxiliary spring 12. While the fixing frame 8 is pressed down, the pressing block 10 at the end of the bottom of the fixing frame 8 away from the limiting block 11 will crimp the terminal.
[0038] like Figure 6 As shown, preferably, a slider 15 is fixedly mounted on one end of the pressing block 10 , and an end of the slider 15 away from the pressing block 10 is slidably connected to the limiting block 11 .
[0039] In this embodiment, the provision of the slider 15 can increase the degree of fit between the pressing block 10 and the limiting block 11 , and can increase the overall operating stability of the device.
[0040] like Figure 4 As shown, preferably, positioning columns are fixedly installed in the three matching grooves 14 at the top of the transverse plate 4.
[0041] In this embodiment, the positioning column inside the matching groove 14 can limit the terminal of the reactor body 3, thereby increasing the stability and accuracy of the device in crimping the terminal.
[0042] like Figure 7 As shown, on the basis of Example 1, the utility model provides a technical solution: preferably, a mounting seat 16 is symmetrically fixedly installed on one end of the mounting base 1 away from the cross plate 4, and the two mounting seats 16 are rotatably connected to the side of the cross plate 4 with threaded rods 17, and movable seats 18 are threadedly connected to the two threaded rods 17. A cross bar 19 is provided between the two movable seats 18, and the two ends of the cross bar 19 are respectively rotatably connected to the two movable seats 18, and a limiting seat 20 is fixedly installed on the side of the cross bar 19 close to the cross plate 4.
[0043] In this embodiment, when it is necessary to crimp the terminals of the reactor body 3, the reactor body 3 is placed in the placement groove 2 at the top of the mounting base 1. Then, the staff screws the threaded rod 17 to make the movable seat 18 drive the cross bar 19 to move, and limits the reactor body 3 through the limiting seat 20 on one side of the cross bar 19, thereby limiting the position of the reactor body 3.
[0044] like Figure 7 As shown, based on Example 1, the utility model provides a technical solution: preferably, a rotating block is fixedly installed at one end of the threaded rod 17 away from the mounting seat 16.
[0045] In this embodiment, the rotating block provided at the end of the threaded rod 17 can quickly rotate the threaded rod 17 , thereby increasing the convenience of rotating the threaded rod 17 .
[0046] The working principle of the reactor terminal crimping device is described in detail below.
[0047] like Figure 1-7 As shown, when the reactor body 3 needs to be crimped, the reactor body 3 is placed in the placement groove 2 on the mounting base 1. Then, the staff screws the threaded rod 17 to make the movable seat 18 drive the cross bar 19 to move, and limits the reactor body 3 through the limiting seat 20 on one side of the cross bar 19, so as to limit the reactor body 3. Then, the terminal of the reactor body 3 is placed in the matching groove 14. At this time, the hydraulic cylinder 6 starts to work, and the hydraulic cylinder 6 drives the combination of the connecting frame 7 and the fixing frame 8 to descend. At this time, the matching block 13 at the bottom end of the limiting block 11 first contacts the terminal of the reactor body 3. As the limiting block 11 is continuously pressed down, the limiting block 11 cooperates with the matching block 13 to limit the terminal. Subsequently, the fixing frame 8 is continuously pressed down to begin to compress the auxiliary spring 12. While the fixing frame 8 is pressed down, the pressing block 10 at the end of the bottom of the fixing frame 8 away from the limiting block 11 will crimp the terminal. Subsequently, the crimping assembly crimps the terminal of the reactor body 3, thereby realizing a synchronous crimping process for the terminal of the reactor body 3.
[0048] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not deviate from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A reactor terminal crimping device, comprising a mounting base (1); characterized in that: A placement groove (2) is provided inside the mounting base (1), a reactor body (3) is placed inside the placement groove (2) of the mounting base (1), a horizontal plate (4) is fixedly mounted on one side of the top of the mounting base (1), a mounting frame (5) is fixedly mounted on the top of the horizontal plate (4), two hydraulic cylinders (6) are symmetrically fixedly mounted on the top of the mounting frame (5), the output ends of the two hydraulic cylinders (6) pass through the side wall of the mounting frame (5) and are fixedly connected to the upper surface of the connecting frame (7), and the bottom of the connecting frame (7) is fixedly mounted A fixing frame (8) is provided, and a crimping assembly is installed on the lower surface of the fixing frame (8), and the crimping assembly includes connecting rods (9), and six connecting rods (9) are symmetrically arranged on the lower surface of the fixing frame (8), wherein the top ends of three connecting rods (9) are fixedly connected to the lower surface of the fixing frame (8), and the bottom ends of the three connecting rods (9) are fixedly installed with a pressing block (10), and the top ends of the other three connecting rods (9) are slidably connected to the fixing frame (8), and the bottom ends of the three connecting rods (9) are fixedly installed with a limiting block (11).
2. A reactor terminal crimping device according to claim 1, characterized in that: Brackets that are connected and matched with the fixing frame (8) are symmetrically arranged at the bottoms of both ends of the connecting frame (7).
3. A reactor terminal crimping device according to claim 2, characterized in that: The crimping assembly further comprises an auxiliary spring (12), wherein three of the auxiliary springs (12) are respectively sleeved on the outside of three connecting rods (9) at the top of the limiting block (11), three matching blocks (13) are fixedly mounted at equal intervals on the lower surface of the limiting block (11), and matching grooves (14) for plugging and matching with the pressing block (10) are formed at equal intervals on the upper surface of the cross plate (4).
4. A reactor terminal crimping device according to claim 3, characterized in that: A sliding block (15) is fixedly mounted on one end of the pressing block (10), and an end of the sliding block (15) away from the pressing block (10) is slidably connected to the limiting block (11).
5. A reactor terminal crimping device according to claim 4, characterized in that: Positioning columns are fixedly installed in the three matching grooves (14) at the top end of the transverse plate (4).
6. A reactor terminal crimping device according to claim 5, characterized in that: A mounting seat (16) is symmetrically fixedly mounted on one end of the mounting base (1) away from the transverse plate (4); a threaded rod (17) is rotatably connected to one side of the two mounting seats (16) away from the transverse plate (4); a movable seat (18) is threadedly connected to the two threaded rods (17); a cross bar (19) is provided between the two movable seats (18); and two ends of the cross bar (19) are respectively rotatably connected to the two movable seats (18); and a limiting seat (20) is fixedly mounted on one side of the cross bar (19) close to the transverse plate (4).
7. A reactor terminal crimping device according to claim 6, characterized in that: A rotating block is fixedly mounted on one end of the threaded rod (17) away from the mounting seat (16).