A batching device for pre-firing magnetic materials

By designing a pre-fired batching device for magnetic materials including support frames, silos, batching racks and connecting components, the problems of complex structure and unstable performance of existing devices are solved, and higher stability and maintenance convenience are achieved.

CN222739063UActive Publication Date: 2025-04-11BENXI GANGLIAN HUANYU MAGNETIC MATERIALS CO LTD
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Patent Information

Application Number
CN202421328293.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-11
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing pre-fired magnetic material preparation and preparation equipment has complex structures and is prone to instability in performance during operation, resulting in inaccurate ingredients and high frequency of failures, and high maintenance costs.

Method used

A prefired batching device for magnetic material is designed, including a support frame, a silo, a batching rack and a connecting assembly. The silo is connected to the feed rack through a feed pipe. The bottom of the feed rack is equipped with a feeding assembly. The material is accurately weighed using a pressure weighing sensor, which simplifies the device structure and improves stability.

Benefits of technology

By simplifying the structure and precise weighing, the stability and maintenance convenience of the batching device are improved, the accuracy of the batching process and the smoothness of the discharge are ensured, and the maintenance cost is reduced.

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Abstract

The utility model discloses a batching device for pre-sintering magnetic materials, including a support frame, a material bin is installed on the top of the support frame, the number of the material bins is at least four, the four material bins are quadrilaterally clamped on the top of the support frame, a feed pipe is fixedly connected to the bottom of the material bin, a discharge valve is embedded in the feed pipe, a batching rack is installed in the support frame, and a connecting component is installed between the batching rack and the support frame. Compared with the traditional batching device, only the material bin and the batching rack are provided, which simplifies the overall structure of the device, and the material is fed into the batching rack by the material bin, which improves the stability of the device as a whole during use, so that the device is more convenient for maintenance and repair. The discharging component provided can slow down the discharging speed of the material from the batching rack to the external conveying equipment, avoiding the concentrated discharging of the discharging pipe, thereby causing the material to accumulate in the conveyor belt of the external conveying equipment, affecting the transportation effect of the material.
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Description

Technical Field

[0001] The utility model relates to the technical field of batching, in particular to a batching device for pre-firing magnetic materials. Background Art

[0002] Pre-firing of magnetic materials refers to materials that have been pre-fired during the production of magnetic materials. It is the precursor of magnetic materials, and after subsequent processing and treatment, it can be made into various magnetic materials, such as permanent ferrite, soft ferrite, NdFeB permanent magnet, etc. Before pre-firing of magnetic materials, it is necessary to batch each raw material, and the batching operation is completed through a batching device. Most of the existing batching devices have complex structural settings during actual use, and unstable performance may occur during long-term operation, such as occasional inaccurate batching and high frequency of failures. Therefore, higher maintenance costs are required to ensure the stable operation of the batching device. To this end, we propose a batching device for pre-firing of magnetic materials. Utility Model Content

[0003] The purpose of the utility model is to provide a batching device for pre-firing magnetic materials to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a batching device for pre-firing magnetic materials, comprising a support frame, a material bin is installed on the top of the support frame, the number of the material bins is at least four, and the four material bins are quadrilaterally clamped on the top of the support frame, a feed pipe is fixedly connected to the bottom of the feed bin, a discharge valve is embedded in the feed pipe, a batching rack is installed in the support frame, and a connecting assembly is installed between the batching rack and the support frame.

[0005] Preferably, the connecting assembly includes an upper connecting frame and a lower connecting frame, the upper connecting frame is fixedly connected to the four corners of the batching frame, the lower connecting frame is fixedly connected to the four corners of the inner wall of the support frame, and a pressure weighing sensor is fixedly installed between the upper connecting frame and the lower connecting frame.

[0006] Preferably, the ingredient rack comprises an ingredient rack body, a discharging pipe is integrally formed at the bottom of the ingredient rack body, and a discharging assembly is assembled in the discharging pipe.

[0007] Preferably, the discharging assembly includes an assembly block, which is fixedly assembled in the discharging pipe. The inner cavity of the assembly block is fixedly assembled with a hydraulic telescopic cylinder, the output end of the hydraulic telescopic cylinder is fixedly connected with a lifting frame, the top of the lifting frame passes through the assembly block and is fixedly connected with a conical block, and a spiral discharge plate is fixedly connected between the assembly block and the discharging pipe.

[0008] Preferably, a guardrail is fixedly mounted on the top of the support frame, and a ladder is fixedly mounted on the side wall of the support frame.

[0009] Compared with the prior art, the utility model has the following beneficial effects: a batching device for pre-sintering magnetic materials, compared with the traditional batching device, only a material bin and a batching rack are provided, which simplifies the overall structure of the device, and feeds materials through the material bin and the batching rack, thereby improving the stability of the device as a whole during use, thereby making the device more convenient to maintain and repair;

[0010] The materials in the batching process are weighed through the connecting components assembled between the batching rack and the support frame. The pressure weighing sensors located at the four corners can improve the weighing accuracy of the materials, making the weight of the materials added in the batching process more accurate, and a discharging component is assembled at the bottom of the batching rack. The discharging component can slow down the discharging speed of the materials from the batching rack to the external conveying equipment, avoiding the concentrated discharging of the discharging pipe, which causes the materials to accumulate in the conveyor belt of the external conveying equipment, affecting the transportation effect of the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a three-dimensional diagram of the utility model.

[0012] Figure 2 for Figure 1 Detail of point a in the figure.

[0013] Figure 3 It is a structural schematic diagram of the ingredient batching rack of the utility model.

[0014] Figure 4 It is a structural schematic diagram of the discharging assembly of the utility model.

[0015] Figure 5 It is a schematic diagram of the structure of the utility model after the lifting frame in the batching rack is raised.

[0016] In the figure: 1. Support frame; 2. Silo; 3. Discharge pipe; 4. Discharge valve; 5. Batching rack; 51. Batching rack body; 52. Discharge pipe; 6. Connection assembly; 61. Upper connecting frame; 62. Lower connecting frame; 63. Pressure weighing sensor; 7. Discharge assembly; 71. Assembly block; 72. Hydraulic telescopic cylinder; 73. Lifting frame; 74. Conical block; 75. Spiral discharge plate; 8. Guardrail; 9. Ladder. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0018] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The utility model provides a technical solution: a batching device for pre-sintering magnetic materials, comprising a support frame 1, a silo 2 is fixedly mounted on the top of the support frame 1, the number of silos 2 is at least four, the four silos 2 are distributed in a quadrilateral and are fixed in the support frame 1, the four silos 2 are respectively used to store raw materials for the production of magnetic pre-sintered materials, a filling port is integrally formed on the top of the silo 2, the filling port is used to put the material to be stored into the silo 2, a discharge pipe 3 is fixedly connected to the bottom of the silo 2, a discharge valve 4 is embedded in the discharge pipe 3, the discharge valve 4 is electrically connected to an external power supply and an external controller (such as a computer or other control equipment), and the opening and closing of the discharge valve 4 is controlled by the external controller.

[0019] The supporting frame 1 is equipped with a batching frame 5, and a connecting assembly 6 is installed between the batching frame 5 and the supporting frame 1. The batching frame 5 is supported and assembled by the provided connecting assembly 6, and the batching frame 5 can be weighed by the connecting assembly 6;

[0020] like Figure 1 and Figure 2 As shown in the figure, the connecting assembly 6 includes an upper connecting frame 61 and a lower connecting frame 62, and the upper connecting frame 61 and the lower connecting frame 62 are respectively distributed at the four corners of the batching frame 5 and the support frame 1, the upper connecting frame 61 is fixedly connected to the side wall of the batching frame 5, and the lower connecting frame 62 is fixedly connected to the inner side wall of the support frame 1. The side walls of the upper connecting frame 61 and the lower connecting frame 62 are respectively integrally formed with reinforcement blocks, and the stability of the upper connecting frame 61 and the lower connecting frame 62 and their corresponding connection positions is increased by setting the reinforcement blocks. A pressure balance is fixedly assembled between the upper connecting frame 61 and the lower connecting frame 62 The weight sensor 63, the number of the pressure weighing sensors 63 is at least four, and the four pressure weighing sensors 63 are respectively located at the four corners of the batching rack 5, and the four pressure weighing sensors 63 are respectively electrically connected to the external controller. When the lower pipe 3 transports the material into the batching rack 5, the weight is detected by the four pressure weighing sensors 63, and the measured data is transmitted to the external controller. The external controller calculates the average weight according to the four pressure weighing sensors 63, and then controls the opening and closing of the discharge valve 4 according to the weighed data.

[0021] like Figure 3 and Figure 4As shown in the figure, the batching rack 5 includes a batching rack body 51, and a discharge pipe 52 is integrally formed at the bottom of the batching rack body 51. A bevel inclined toward the discharge pipe 52 is arranged in the batching rack body 51. The inclined arrangement facilitates the batching rack body 51 to discharge materials into the discharge pipe 52. A discharge assembly 7 is embedded and assembled in the discharge pipe 52. The discharge of the batching rack 5 is controlled by the set discharge assembly 7. The discharge assembly 7 includes an assembly block 71, which is embedded and installed in the discharge pipe 52. A hydraulic telescopic cylinder 72 is embedded and installed in the inner cavity of the assembly block 71. The output end of the hydraulic telescopic cylinder 72 is fixedly connected to a lifting frame 73, and the input end of the hydraulic telescopic cylinder 72 is connected to an external hydraulic control pipeline. , oil is input or output into the hydraulic telescopic cylinder 72 through an external hydraulic control pipeline to control the movement of the output end of the hydraulic telescopic cylinder 72. The top of the lifting frame 73 passes through the assembly block 71 and is fixedly equipped with a tapered block 74. The discharge pipe 52 is closed by the cooperation of the lifting frame 73 and the tapered block 74. When the hydraulic telescopic cylinder 72 drives the lifting frame 73 upward, the discharge pipe 52 can discharge materials. A spiral unloading plate 75 is fixedly installed between the assembly block 71 and the discharge pipe 52. The assembly block 71 can be fixed in the discharge pipe 52 by the set spiral unloading plate 75. At the same time, the spiral unloading plate 75 can also slow down the unloading speed of the discharge pipe 52 to avoid accumulation of materials on the surface of the conveyor belt after discharge.

[0022] A guardrail 8 is fixedly installed on the top of the support frame 1, and a ladder 9 is fixedly installed on the side wall of the support frame 1. The guardrail 8 can be used to protect the top of the support frame 1, and the ladder 9 is convenient for climbing to the top of the support frame 1, so as to check the storage status of the silo 2.

[0023] Working principle: This device is suitable for the batching of magnetic material pre-sintering, and is used for the storage and batching of raw materials for the production of magnetic pre-sintering materials, such as Figure 1As shown in , during use, the conveyor belt for transporting materials passes from the support frame 1 and below the batching rack 5 from left to right. During the batching process, the discharge valve 4 in the discharge pipe 3 is controlled to be opened and closed according to the weight proportion of each raw material, and the batching operation is performed on each raw material. The specific process is that in the initial state, there is no raw material in the batching rack 5. At this time, the weight data detected by the pressure weighing sensor 63 is the state when the batching rack 5 is not put into the material. One of the four silos 2 is opened, and the material is discharged into the batching rack 5 through the discharge pipe 3. The weight data of the material discharge process is obtained by the pressure weighing sensor 63. When the unloading requirement is met, the unloading valve 4 is controlled to close. At this time, the external controller records the weight data again, and then opens the unloading pipe 3 of the next silo 2. The above operation is repeated to complete the unloading of materials of different weights in the four silos 2 in turn as required. After the unloading of the four silos 2 is completed, the output end of the hydraulic telescopic cylinder 72 in the discharging component 7 is controlled to rise, and the hydraulic telescopic cylinder 72 drives the lifting frame 73 and the conical block 74 to rise. The material in the batching rack 5 is slowly moved to the surface of the conveyor belt of the conveying equipment below through the discharging pipe 52, and the raw materials are fully mixed by the conveyor belt, which is originally transported to the mixing equipment for subsequent processing.

Claims

1. A batching device for pre-sintering magnetic materials, comprising a support frame (1), characterized in that: A material bin (2) is mounted on the top of the support frame (1), the number of the material bins (2) being at least four, the four material bins (2) being in a quadrilateral shape and clamped on the top of the support frame (1), a feed pipe (3) being fixedly connected to the bottom of the material bin (2), a discharge valve (4) being embedded in the feed pipe (3), a batching rack (5) being mounted inside the support frame (1), a connecting assembly (6) being mounted between the batching rack (5) and the support frame (1).

2. The batching device for pre-firing magnetic materials according to claim 1, characterized in that: The connecting assembly (6) comprises an upper connecting frame (61) and a lower connecting frame (62), wherein the upper connecting frame (61) is fixedly connected to the four corners of the batching frame (5), and the lower connecting frame (62) is fixedly connected to the four corners of the inner wall of the support frame (1), and a pressure weighing sensor (63) is fixedly installed between the upper connecting frame (61) and the lower connecting frame (62).

3. The batching device for pre-firing magnetic materials according to claim 1, characterized in that: The ingredient rack (5) comprises an ingredient rack body (51), a discharging pipe (52) is integrally formed at the bottom of the ingredient rack body (51), and a discharging assembly (7) is assembled in the discharging pipe (52).

4. A batching device for pre-firing magnetic materials according to claim 3, characterized in that: The discharge assembly (7) comprises an assembly block (71), the assembly block (71) is fixedly assembled in the discharge pipe (52), the inner cavity of the assembly block (71) is fixedly assembled with a hydraulic telescopic cylinder (72), the output end of the hydraulic telescopic cylinder (72) is fixedly connected with a lifting frame (73), the top of the lifting frame (73) passes through the assembly block (71) and is fixedly connected with a conical block (74), and a spiral discharge plate (75) is fixedly connected between the assembly block (71) and the discharge pipe (52).

5. The batching device for pre-firing magnetic materials according to claim 1, characterized in that: A guardrail (8) is fixedly mounted on the top of the support frame (1), and a ladder (9) is fixedly mounted on the side wall of the support frame (1).