Steel belt crusher
By adopting the parallel crushing shaft and gear meshing design in the steel belt crusher, the problems of fatigue fracture, easy jamming and high noise in the prior art are solved, and a more stable, safe and flexible steel belt crushing effect is achieved.
Patent Information
- Application Number
- CN202421261999.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-04
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-04
AI Technical Summary
During use, the existing twin-screw shaft crusher has problems such as fatigue fracture, easy jamming and high noise, which affects the stability and operation safety of the equipment.
A steel belt crusher is designed, which adopts two parallel crushing shafts to rotate and extrude the steel belt, combined with gear meshing and adjustment mechanism to achieve flexible crushing of the steel belt, and is adjusted through the blade form and deflection angle of the toothed groove.
It significantly reduces the noise of use, avoids fatigue and breakage of comb plates and equipment jamming, improves the stability and operation safety of the equipment, and is suitable for crushing of various flake products.
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Figure CN222739264U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushers, in particular to a steel belt crusher. Background Art
[0002] In the prior art, such as Figures 1 to 3 As shown, the steel strip cooling forming machine basically adopts a double spiral shaft crusher. Its working principle is to send the continuous thin slices (thin slices are generally 1~5mm thick and 100~1850mm wide) after the steel strip is cooled and solidified into the crusher. The crusher first uses the upper pre-crushing shaft 21 to break it into large pieces of ~100*100mm (palm size), and then enters the lower double spiral shaft for further crushing. The double shafts rotate in opposite directions. The comb plate 22 with a notch and the blade on the crushing shaft 1 shear each other, thereby further breaking the thin slices. The size of the final product depends on the matching size of the notch on the comb plate 22 and the blade on the crushing shaft 1. Generally, the final size after crushing is 8*8mm, which directly enters the downstream packaging. The double shafts are driven by two gears 3 with the same pitch circle, and their speeds are the same. For low-yield occasions, one spiral crushing shaft 1 and comb plate 22 can be reduced to reduce costs.
[0003] Some problems were found in the use and processing of the existing double screw shaft crusher:
[0004] 1. During on-site use, the comb plate 22 is subjected to long-term impact, and the metal material is prone to fatigue. If it breaks, it will enter the downstream packaging. If it cannot be discovered in time, it will cause serious problems to the user of the broken product.
[0005] Second, the gap between the opening of the comb plate 22 and the blade on the crushing shaft 1 is very small, generally 0.5~1mm. If a hard object such as a bolt falls into the crushing chamber, the crusher will be directly stuck. If it is not discovered in time, the motor is prone to damage.
[0006] 3. Although the spiral structure is used, the opening of the blade and the comb plate 22 work at 1~2 positions at the moment of crushing, that is, the point working mode. However, the noise is still very loud during crushing. When crushing hard materials, the noise of the crusher is 80~100 decibels at 1 meter. It is easy to cause hearing damage to operators in the long term and cause occupational diseases. Summary of the invention
[0007] According to an embodiment of the utility model, a steel belt crusher is provided, comprising a frame, a conveying device and a discharge port are arranged on the frame, the conveying device conveys the steel belt to the discharge port, and further comprises:
[0008] Two crushing shafts, which are rotatably arranged on the frame, are arranged in parallel in the discharge port, and rotate relative to each other to extrude the steel belt;
[0009] Two gears, the two gears are respectively arranged on the two crushing shafts, and the two gears mesh with each other;
[0010] The driving member is fixed on the frame and connected to one of the crushing shafts, driving one of the crushing shafts to rotate, thereby driving the other crushing shaft to rotate in the opposite direction.
[0011] Further, the crushing shaft comprises:
[0012] A rotating shaft, which is rotatably arranged on the frame, and a gear is fixed at one end of the rotating shaft;
[0013] A plurality of tooth-shaped grooves are provided along the length direction of the rotating shaft, the tooth-shaped grooves are provided with a deflection angle along the axial direction, and the plurality of tooth-shaped grooves are ratchet-shaped.
[0014] Furthermore, the two gears have different numbers of teeth.
[0015] Furthermore, it also includes: an adjusting mechanism, the adjusting mechanism is fixed on the frame and connected to one of the crushing shafts, and the adjusting mechanism adjusts the distance between the two crushing shafts.
[0016] Furthermore, the regulating mechanism comprises:
[0017] A connecting rod, the connecting rod passes through the two side plates of the frame, one end of the connecting rod is rotatably connected to one of the crushing shafts, and the other end is telescopically arranged on the frame;
[0018] Limit nut, the limit nut is screwed on the connecting rod, the limit nut is arranged between the two side plates, the limit nut abuts against the side plate close to the crushing shaft, and limits the maximum distance between the two crushing shafts;
[0019] The adjusting piece is connected to the connecting rod and is used to adjust one of the crushing shafts to be closer to or farther away from the other crushing shaft.
[0020] Further, the regulating member comprises: a pressure regulating nut and a spring;
[0021] The pressure regulating nut is screwed on the connecting rod, and the pressure regulating nut is arranged between the two side plates;
[0022] The spring is sleeved on the connecting rod, and the two ends of the spring are respectively in contact with the pressure regulating nut and the side plate away from the crushing shaft;
[0023] The pressure adjusting nut adjusts the compression force of the spring.
[0024] Furthermore, the adjusting member comprises: a cylinder, which is fixed on the frame and connected to the other end of the connecting rod, and the cylinder drives one of the crushing shafts to move along the length direction of the connecting rod.
[0025] The steel belt crusher according to the embodiment of the utility model adopts a new type of steel belt crushing method, which can adapt to the crushing of various flaky products and significantly reduce the operating noise; through the adjustment mechanism, it can effectively avoid stalling and damage to mechanical equipment; the blade form, deflection angle and size of the toothed groove on the crushing shaft can be adjusted according to different products, which is flexible, practical and widely applicable.
[0026] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is a schematic diagram of an existing steel belt crusher;
[0028] Figure 2 It is a crushing schematic diagram of an existing steel belt crusher;
[0029] Figure 3 It is a double-shaft schematic diagram of an existing steel belt crusher;
[0030] Figure 4 It is a schematic diagram of a steel belt crusher according to an embodiment of the utility model;
[0031] Figure 5 It is a schematic diagram of a double-shaft steel belt crusher according to an embodiment of the utility model;
[0032] Figure 6 The figure is a schematic diagram of the crushing of the steel belt crusher according to the embodiment of the utility model;
[0033] Figure 7 It is a schematic diagram of a first embodiment of an adjusting member of a steel belt crusher according to an embodiment of the utility model;
[0034] Figure 8 It is a schematic diagram of a second embodiment of the adjusting member of the steel belt crusher according to an embodiment of the utility model. DETAILED DESCRIPTION
[0035] The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to further illustrate the present invention.
[0036] First, combine Figures 4 to 8 The steel belt crusher according to the embodiment of the utility model is described, which is used to crush thin-flaky products and has a wide range of application scenarios.
[0037] like Figures 4 to 8 As shown, the steel belt crusher of the embodiment of the utility model comprises a frame 4, on which a conveying device and a discharge port are provided, and the conveying device conveys the steel belt to the discharge port 41, and also comprises: two crushing shafts 1, two gears 3 and a driving member (not shown in the figure).
[0038] Specifically, Figures 4 to 8 As shown, in this embodiment, the crushing shaft 1 is rotatably arranged on the frame 4, and the two crushing shafts 1 are arranged in parallel in the discharge port 41. The two crushing shafts 1 rotate relative to each other to extrude the steel belt, and the previous shearing mode of the blade and the comb plate 22 on the shaft is changed to a mutual extrusion shearing mode in which the two shafts rotate toward the center at the same time, which can adapt to the crushing of various flaky products, significantly reduce the use noise, and save the upstream pre-crushing shaft 21; two gears 3 are respectively arranged on the two crushing shafts 1, and the two gears 3 are meshed with each other; the driving member is fixed on the frame 4 and connected to one of the crushing shafts 1, driving one of the crushing shafts 1 to rotate, thereby driving the other crushing shaft 1 to rotate in the opposite direction, and the driving member can be a servo motor to accurately control the rotation of the crushing shaft 1, and realize transmission through the meshing of the two gears 3.
[0039] Further, if Figures 5 to 8 As shown, in this embodiment, the crushing shaft 1 includes: a rotating shaft 11, the rotating shaft 11 is rotatably set on the frame 4, and the gear 3 is fixed at one end of the rotating shaft 11; a plurality of toothed grooves 12, and the plurality of toothed grooves 12 are opened along the length direction of the rotating shaft 11 to form a knife-edge shape to crush the steel strip, and the toothed grooves 12 are provided with a deflection angle along the axial direction, and a plurality of toothed grooves 12 are ratchet-shaped. In this embodiment, the two gears 3 have different numbers of teeth, and the two crushing shafts 1 have a speed difference when rotating, and the size of the steel strip after crushing will also be different. The size of the steel strip after crushing can be changed by adjusting the deflection angle and the number of teeth of the gear 3. Due to the different numbers of teeth of the gear 3, the two crushing shafts 1 have a speed difference, forming a Figure 6 The toothed grooves 12 on the outer surfaces of the two crushing shafts 1 shown in the figure form a network shear crushing form at the central extrusion point.
[0040] Specifically, Figure 7-8As shown, in this embodiment, it also includes: an adjusting mechanism 5, an adjusting mechanism 5, the adjusting mechanism 5 is fixed on the frame 4 and connected to one of the crushing shafts 1, the adjusting mechanism 5 adjusts the distance between the two crushing shafts 1, adapts to different working conditions and materials, and achieves different shearing effects on the steel strip. In this embodiment, the adjustment mechanism 5 includes: a connecting rod 51, which passes through the two side plates 42 of the frame 4, and the number of the connecting rods 51 is a pair, which are respectively arranged at the two ends of the crushing shaft 1, one end of the connecting rod 51 is rotatably connected to one of the crushing shafts 1, and the opening of the connecting rod 51 can be sleeved on the crushing shaft 1 through the form of an opening, which does not affect the rotation of the crushing shaft 1, and the other end can be telescopically arranged on the frame 4 to achieve the position adjustment of the crushing shaft 1; a limiting nut 52, which is screwed on the connecting rod 51, and the limiting nut 52 is arranged between the two side plates 42, and the limiting nut 52 abuts against the side plate 42 close to the crushing shaft 1 to limit the farthest distance between the two crushing shafts 1; an adjusting member, which is connected to the connecting rod 51, and adjusts one of the crushing shafts 1 to be close to or away from the other crushing shaft 1, that is, adjusts the gap between the two crushing shafts 1. By adding the adjustment mechanism 5, the overall flexibility and applicability of the device are improved, and the mechanism is simple, convenient and fast.
[0041] Further, if Figure 7 As shown, in this embodiment, the adjusting member includes: a pressure-adjusting nut 53 and a spring 54; the pressure-adjusting nut 53 is screwed on the connecting rod 51, and the pressure-adjusting nut 53 is arranged between the two side plates 42; the spring 54 is sleeved on the connecting rod 51, and the two ends of the spring 54 are respectively abutted against the pressure-adjusting nut 53 and the side plate 42 away from the crushing shaft 1; the pressure-adjusting nut 53 adjusts the pressing force of the spring 54, and the spring 54 can automatically compensate for the distance between the two crushing shafts 1. When a large amount of products or foreign matter enters between the two crushing shafts 1, the crushing shaft 1 connected to the connecting rod 51 will compress the spring 54, and automatically adjust the distance between the two crushing shafts 1 to avoid stalling and damage to mechanical equipment.
[0042] Further, if Figure 8 As shown, in this embodiment, the adjusting member includes: a cylinder 55, which is fixed on the frame 4 and connected to the other end of the connecting rod 51. The cylinder 55 drives one of the crushing shafts 1 to move along the length direction of the connecting rod 51. The cylinder 55 serves as an automatic compensation adjusting member to adjust the distance between the two crushing shafts 1, which is convenient and quick.
[0043] When in use, the conveying device on the frame 4 conveys the product into the discharge port 41, and the driving member drives one of the rotating shafts 11 and the gear 3 thereon to rotate inward. Since the two gears 3 are meshed with each other, the other gear 3 and its rotating shaft 11 also rotate inward, so that the two rotating shafts 11 rotate relative to the center at the same time, and the two rotating shafts 11 squeeze and crush the product against each other; when a large amount of product or foreign matter enters between the two rotating shafts 11, the adjusting member adjusts the connecting rod 51 and the rotating shaft 11 connected thereto away from the other rotating shaft 11 to avoid blocking and damage to the equipment.
[0044] Above, refer to Figures 4 to 8 The utility model describes a steel belt crushing shaft according to an embodiment of the utility model, which adopts a new type of steel belt crushing method, can adapt to the crushing of various flaky products, and significantly reduces the operating noise; through the adjustment mechanism, it can effectively avoid stalling and damage to mechanical equipment; the blade form, deflection angle and size of the toothed groove on the crushing shaft can be adjusted according to different products, which is flexible, practical and widely applicable.
[0045] It should be noted that, in this specification, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0046] Although the content of the utility model has been described in detail through the above preferred embodiments, it should be appreciated that the above description should not be considered as a limitation of the utility model. After reading the above content, various modifications and substitutions of the utility model will be obvious to those skilled in the art. Therefore, the protection scope of the utility model should be limited by the attached claims.
Claims
1. A steel belt crusher, comprising a frame, wherein a conveying device and a discharge port are provided on the frame, wherein the conveying device conveys the steel belt to the discharge port, wherein: Also includes: Two crushing shafts, the crushing shafts are rotatably arranged on the frame, the two crushing shafts are arranged in parallel in the discharge port, and the two crushing shafts rotate relative to each other to extrude the steel strip; Two gears, the two gears are respectively arranged on the two crushing shafts, and the two gears are meshed with each other; A driving member is fixed on the frame and connected to one of the crushing shafts to drive one of the crushing shafts to rotate, thereby driving the other crushing shaft to rotate in the opposite direction.
2. The steel belt crusher according to claim 1, characterized in that: The crushing shaft comprises: A rotating shaft, the rotating shaft is rotatably arranged on the frame, and the gear is fixed at one end of the rotating shaft; A plurality of tooth-shaped grooves are provided along the length direction of the rotating shaft, the plurality of tooth-shaped grooves are provided with a deflection angle along the axial direction, and the plurality of tooth-shaped grooves are in a ratchet shape.
3. The steel belt crusher according to claim 1, characterized in that: The two gears have different numbers of teeth.
4. The steel belt crusher according to claim 1, characterized in that: It also comprises: an adjusting mechanism, wherein the adjusting mechanism is fixed on the frame and connected to one of the crushing shafts, and the adjusting mechanism adjusts the distance between the two crushing shafts.
5. The steel belt crusher according to claim 4, characterized in that: The regulating mechanism comprises: A connecting rod, the connecting rod passes through two side plates of the frame, one end of the connecting rod is rotatably connected to one of the crushing shafts, and the other end is telescopically arranged on the frame; A limiting nut, the limiting nut is screwed on the connecting rod, the limiting nut is arranged between the two side plates, the limiting nut abuts against the side plate close to the crushing shaft, and limits the maximum distance between the two crushing shafts; An adjusting member is connected to the connecting rod and is used to adjust one of the crushing shafts to be close to or away from the other crushing shaft.
6. The steel belt crusher according to claim 5, characterized in that: The regulating member comprises: a pressure regulating nut and a spring; The pressure regulating nut is screwed on the connecting rod, and the pressure regulating nut is arranged between the two side plates; The spring is sleeved on the connecting rod, and two ends of the spring are respectively in contact with the pressure regulating nut and the side plate away from the crushing shaft; The pressure regulating nut adjusts the pressing force of the spring.
7. The steel belt crusher according to claim 5, characterized in that: The adjusting member comprises: a cylinder, which is fixed on the frame and connected to the other end of the connecting rod, and the cylinder drives one of the crushing shafts to move along the length direction of the connecting rod.