Cleaning device for gear machining

By using high-pressure nozzles and water pumps in the gear cleaning device to achieve double cleaning, the problems of large power consumption and high equipment cost in the prior art are solved, and an efficient and simple gear cleaning process is achieved.

CN222739738UActive Publication Date: 2025-04-11CHONGQING XUQIANTONG MASCH MFG CO LTD
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Patent Information

Application Number
CN202420541519.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-04-11
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

The existing gear cleaning device is driven by a motor, resulting in large electricity consumption and increasing equipment costs.

Method used

A cleaning device for gear processing is designed to clean the gear using the high-pressure nozzle and water pump in the box, the gear is washed through the high-pressure nozzle, and the friction of the cleaning brush is used to achieve double cleaning, avoiding additional driving sources.

Benefits of technology

It realizes efficient gear cleaning, reduces power consumption and equipment costs, has a simple structure, is convenient to clean and efficient.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222739738U_ABST
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Abstract

The utility model provides a cleaning device for gear processing, which is used for cleaning the gear body, including: a box body, which is provided with a mounting tube for the gear body to be mounted, and the box body is also provided with a cleaning brush located on one side of the gear body, which is used for cleaning the gear body; a flushing assembly, which includes a plurality of high-pressure nozzles arranged in the box body and located on the other side of the gear body, a water collecting pipe arranged in the box body and connected to the plurality of high-pressure nozzles, and a water pump arranged at the bottom of the box body, wherein the input end of the water pump penetrates into the box body, and the output end of the water pump is connected to the water collecting pipe through a pipeline. By starting the water pump in the flushing assembly, the cleaning liquid in the box body is sprayed to the transmission tooth part of the gear body through the water collecting pipe and the high-pressure nozzle through the water pump, so that the cleaning liquid is subjected to force and rotates on the mounting tube, so that the high-pressure nozzle can flush various positions of the gear body, and in the process of the rotation of the gear body, the cleaning liquid is rubbed with the cleaning brush in the box body, so as to achieve double cleaning, thereby ensuring the efficiency of cleaning the gear body.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear cleaning, in particular to a cleaning device for gear processing. Background Art

[0002] After the gears are machined, impurities such as cutting fluid, cutting chips and dust will remain on the surface of the gears, especially inside the transmission teeth. After machining, the gears usually need to be cleaned.

[0003] For example, the Chinese patent "CN219985512U" discloses "a gear cleaning device", which clamps and fixes the gear through a clamp, and the gear contacts the brush roller. Then the external water supply pipeline supplies water to the nozzle, and then sprays water on the gear. Then the second motor drives the brush roller to rotate, and then cleans the gear. Then the first motor drives the clamp and the gear to rotate, and then cleans the entire gear. The gear is cleaned while the brush roller rotates while spraying water, which can improve the cleaning effect. However, the above device needs to use two motors to control the rotation of the gear and the brush roller respectively, which not only consumes more electricity in the process of cleaning the gear, but also increases the equipment cost to a certain extent. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a cleaning device for gear processing, which solves the problem that the gear cleaning device in the prior art consumes more electric energy through transmission by a motor and increases the equipment cost to a certain extent.

[0005] The utility model provides a cleaning device for gear processing, which is used for cleaning a gear body, and comprises:

[0006] The box body is provided with a mounting cylinder for the gear body to be sleeved, and the box body is also provided with a cleaning brush located on one side of the gear body for cleaning the gear body;

[0007] The flushing assembly includes a plurality of high-pressure nozzles arranged in the box and located on the other side of the gear body, a water collecting pipe arranged in the box and connected to the plurality of high-pressure nozzles, and a water pump arranged at the bottom of the box. The input end of the water pump penetrates into the box, and the output end of the water pump is connected to the water collecting pipe through a pipeline. The spraying direction of the high-pressure nozzle has a certain angle with the gear body, so that it is subjected to force and rotates on the mounting cylinder.

[0008] Preferably, the mounting cylinder is provided with a limiting block and a limiting sleeve, and a mounting channel for limiting the position of the gear body is formed between the limiting sleeve and the limiting block.

[0009] Preferably, a threaded portion is provided at the end of the mounting tube, and the limiting sleeve is threadably connected to the threaded portion.

[0010] Preferably, a mounting column is fixedly provided in the box body, the mounting column is provided with a bearing, and the mounting sleeve is sleeved on the outer ring of the bearing.

[0011] Preferably, the housing is provided with a filter screen located at the bottom of the gear body, and the filter screen separates the housing into a cleaning area and a water storage area.

[0012] Preferably, the box body is fixedly provided with a plurality of bearing blocks, and the filter screen is arranged on the plurality of bearing blocks.

[0013] Preferably, a cover plate is hinged on the top of the box body for closing the top of the box body.

[0014] Preferably, the cover plate is provided with a transparent window.

[0015] Preferably, the box body is provided with a drainage pipe penetrating into the interior, and the drainage pipe is provided with a valve.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In this solution, a cleaning environment is provided for the gear body through a housing, and a cleaning brush and a flushing assembly for cleaning the gear body are arranged on both sides of the gear. After the gear body is mounted on the mounting cylinder, the water pump in the flushing assembly is started, and the cleaning liquid in the housing is sprayed to the transmission tooth part of the gear body through the water collecting pipe and the high-pressure nozzle by the water pump, so that it is subjected to force and rotates on the mounting cylinder, and the high-pressure nozzle can flush various positions of the gear body. In the process of rotation of the gear body, it rubs against the cleaning brush in the housing to achieve double cleaning, thereby ensuring the efficiency of cleaning the gear body. The gear body can be rotated only under the action of the high-pressure nozzle, and no additional driving source is required. The structure is simple, cleaning is convenient and efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model.

[0019] Figure 2 It is a schematic diagram of the cross-sectional structure of the box body in the embodiment of the utility model.

[0020] Figure 3 It is a schematic diagram of the exploded structure of the mounting column, mounting cylinder and threaded sleeve in the embodiment of the utility model.

[0021] In the above drawings: 1. Box body; 2. Cover plate; 3. Transparent window; 4. Water collecting pipe; 5. Pipe; 6. Water pump; 7. Drain pipe; 8. Bearing; 9. Cleaning brush; 10. Gear body; 11. Bearing block; 12. Filter screen; 13. High-pressure nozzle; 14. Mounting cylinder; 15. Limit block; 16. Threaded part; 17. Limit sleeve; 18. Mounting column. DETAILED DESCRIPTION

[0022] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0023] like Figure 1 and Figure 2 As shown, the embodiment of the utility model provides a cleaning device for gear processing, which is used to clean the gear body 10, including:

[0024] The housing 1 is provided with a mounting tube 14 for the gear body 10 to be mounted on, and the housing 1 is also provided with a cleaning brush 9 located on one side of the gear body 10 for cleaning the gear body 10;

[0025] The flushing assembly includes a plurality of high-pressure nozzles 13 arranged in the box body 1 and located on the other side of the gear body 10, a water collecting pipe 4 arranged in the box body 1 and connected to the plurality of high-pressure nozzles 13, and a water pump 6 arranged at the bottom of the box body 1. The input end of the water pump 6 passes through the box body 1, and the output end of the water pump 6 is connected to the water collecting pipe 4 through the pipe 5.

[0026] In the embodiment of the utility model, the cleaning liquid used for cleaning is stored by the box body 1, and the box body 1 provides a cleaning environment for the gear body 10. The cleaning brush 9 and the flushing assembly for cleaning the gear body 10 are located on both sides of the gear body 10. When the gear body 10 is sleeved on the mounting tube 14, the water pump 6 in the flushing assembly is started, and the cleaning liquid in the box body 1 is sprayed to the transmission tooth part of the gear body 10 through the water collecting pipe 4 and the high-pressure nozzle 13 by the water pump 6, so that the impurities attached to the transmission tooth part are cleaned up, and the spraying direction of the high-pressure nozzle 13 has a certain angle with the gear body 10, so that it can be subjected to force and rotate on the mounting tube 14, so that the high-pressure nozzle 13 can flush various positions of the rotating gear body 10, and in the process of the rotation of the gear body 10, it is rubbed with the cleaning brush 9 in the box body 1 to achieve double cleaning, thereby ensuring the efficiency of cleaning the gear body 10. The gear body 10 can be rotated only under the action of the high-pressure nozzle 13, and no additional driving source is required. The structure is simple, the cleaning is convenient and the efficiency is high. Among them, after the installation cylinder 14 is installed in the box body 1, its other end is still at a certain distance from the side of the box body 1, so as to facilitate the installation and removal of the gear body 10. Moreover, when cleaning the gear body 10, since a plurality of high-pressure nozzles 13 are distributed in an array in the box body 1, a certain number of gear bodies 10 can be installed on the installation cylinder 14 according to actual needs to achieve batch cleaning. When the cleaning brush 9 is in use, a cleaning brush 9 made of soft material can be used. When the gear body 10 is installed on the installation cylinder 14, the gear body 10 can be sunk into the cleaning brush 9.

[0027] Based on the above scheme, Figure 3As shown, the installation cylinder 14 is provided with a limiting block 15 and a limiting sleeve 17, and a mounting channel for limiting the position of the gear body 10 is formed between the limiting sleeve 17 and the limiting block 15. In order to ensure the stability of the gear body 10 installed on the installation cylinder 14, after the gear body 10 is sleeved on the installation cylinder 14, the limiting sleeve 17 can be installed on one end of the installation cylinder 14, so that the gear body 10 is limited in the mounting channel formed by the limiting block 15 by cooperation with the limiting block 15, so as to prevent the gear body 10 from falling during the cleaning process.

[0028] Specifically, the end of the installation tube 14 is provided with a threaded portion 16, and the limiting sleeve 17 is threadedly connected to the threaded portion 16. In order to ensure the stability of the limiting sleeve 17, it is fixedly connected by the threaded portion 16 to prevent the limiting sleeve 17 from separating from the installation tube 14.

[0029] Specifically, a mounting column 18 is fixedly provided in the housing 1, the mounting column 18 is provided with a bearing 8, and the mounting cylinder 14 is sleeved on the outer ring of the bearing 8. Since the gear body 10 is directly sleeved on the mounting cylinder 14, it has a certain degree of rotatability, and in order to avoid the friction between the two affecting the transmission efficiency, when the gear body 10 is affected by friction and the rotation efficiency is low, the friction generated can drive the mounting cylinder 14 to rotate on the mounting column 18, thereby improving the rotation efficiency of the gear body 10.

[0030] like Figure 2 As shown, the housing 1 is provided with a filter screen 12 located at the bottom of the gear body 10, and the filter screen 12 separates the housing 1 into a cleaning area and a water storage area.

[0031] In the embodiment of the utility model, the impurities cleaned from the gear body 10 can be intercepted by setting the filter screen 12, and the intercepted impurities are always on the filter screen 12, and the cleaning liquid is filtered and reused again through the water pump 6 to achieve recycling.

[0032] Specifically, the box body 1 is fixedly provided with a plurality of bearing blocks 11, and the filter screens 12 are arranged on the plurality of bearing blocks 11. By carrying the filter screen 12, the filter screen 12 can be directly taken out when the filter screen 12 needs to be cleaned.

[0033] Moreover, if Figure 1 As shown, the box body 1 is provided with a drain pipe 7 penetrating to the inside, and the drain pipe 7 is provided with a valve. When the cleaning liquid is used for a long time, the cleaning liquid inside can be discharged through the drain pipe 7 by opening the valve, and new cleaning liquid can be re-injected into the box body 1.

[0034] like Figure 1 As shown, a cover plate 2 is hinged on the top of the box body 1 to close the top of the box body 1.

[0035] In the embodiment of the utility model, the box body 1 can be closed under the action of the cover plate 2 to prevent the water splashes generated during the cleaning process from splashing out of the box body 1 and polluting the surrounding environment.

[0036] Specifically, the cover plate 2 is provided with a transparent window 3, through which the cleaning status of the gear body 10 in the box body 1 can be clearly seen.

[0037] In summary, under the action of the installation cylinder 14, the gear body 10 can be installed, and batches of gear bodies 10 can be assembled, and the gear body 10 installed on the installation cylinder 14 can be rotated under the flushing of several high-pressure nozzles 13 to remove impurities attached to the circumference of the gear body 10. In addition, the gear body 10 during rotation can also generate friction with the cleaning brush 9 for secondary cleaning. The cleaning liquid after cleaning can be filtered through the filter net 12, and the filtered cleaning liquid returns to the water storage area of ​​the box body 1 again, while the intercepted impurities stay in the filter net 12, waiting to be cleaned later to ensure normal permeability.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A cleaning device for gear processing, used for cleaning a gear body (10), characterized in that: include: The box body (1) is provided with a mounting tube (14) for the gear body (10) to be sleeved, and the box body (1) is also provided with a cleaning brush (9) located on one side of the gear body (10) for cleaning the gear body (10); The flushing assembly comprises a plurality of high-pressure nozzles (13) arranged on the housing (1) and located on the other side of the gear body (10), a water collecting pipe (4) arranged on the housing (1) and connected to the plurality of high-pressure nozzles (13), and a water pump (6) arranged at the bottom of the housing (1), wherein the input end of the water pump (6) penetrates into the housing (1), and the output end of the water pump (6) is connected to the water collecting pipe (4) via a pipe (5); the spraying direction of the high-pressure nozzle (13) forms a certain angle with the gear body (10), so that the high-pressure nozzle (13) is subjected to force and rotates on the mounting cylinder (14).

2. The cleaning device for gear machining according to claim 1, characterized in that: The installation cylinder (14) is provided with a limiting block (15) and a limiting sleeve (17), and an installation channel for limiting the position of the gear body (10) is formed between the limiting sleeve (17) and the limiting block (15).

3. The cleaning device for gear machining according to claim 2, characterized in that: A threaded portion (16) is provided at the end of the installation tube (14), and the limiting sleeve (17) is threadedly connected to the threaded portion (16).

4. The cleaning device for gear machining according to claim 3, characterized in that: A mounting column (18) is fixedly arranged in the box body (1), the mounting column (18) is provided with a bearing (8), and the mounting cylinder (14) is sleeved on the outer ring of the bearing (8).

5. The cleaning device for gear machining according to claim 1, characterized in that: The housing (1) is provided with a filter screen (12) located at the bottom of the gear body (10), and the filter screen (12) divides the housing (1) into a cleaning area and a water storage area.

6. The cleaning device for gear machining according to claim 5, characterized in that: The box body (1) is fixedly provided with a plurality of bearing blocks (11), and the filter screen (12) is arranged on the plurality of bearing blocks (11).

7. The cleaning device for gear machining according to claim 1, characterized in that: A cover plate (2) is hingedly connected to the top of the box body (1) and is used to close the top of the box body (1).

8. The cleaning device for gear machining according to claim 7, characterized in that: The cover plate (2) is provided with a transparent window (3).

9. The cleaning device for gear machining according to claim 1, characterized in that: The box body (1) is provided with a drainage pipe (7) penetrating into the interior, and the drainage pipe (7) is provided with a valve.

Citation Information

Patent Citations

  • Gear cleaning device

    CN219985512U