Gear shaft polishing device

By designing the pretreatment and filtering structure of the first filter plate and the sliding head arranged in the gear shaft polishing device, the problem of poor filtration effect due to failure of pretreatment of powder gas in the prior art is solved, and efficient pretreatment and filtration of powder gas is realized.

CN222741131UActive Publication Date: 2025-04-11DONG GUAN SHI MING TAI SHI YE YOU XIAN GONG SI
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Patent Information

Application Number
CN202420961011.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-04-11
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

When the existing gear shaft polishing device filters the powder gas, it fails to pretreat, resulting in the rough powder particles increasing the burden on the filter structure and affecting the filtration effect.

Method used

A gear shaft polishing device is designed, including a first mounting table, a grinding mechanism, a filter cartridge and a recovery chamber. The first filter plate and a sliding head arranged inclined to cooperate with the limit plate and the sliding groove to realize pretreatment and filtration of the powder gas.

Benefits of technology

Through the design of pretreatment and filtering structure, it is possible to quickly separate particulate impurities, improve filtration effect, reduce environmental pollution, and extend the service life of the filtration equipment.

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Abstract

The utility model provides a gear shaft polishing device, including a first mounting platform and a second mounting platform that are fixedly connected, a grinding mechanism is fixedly connected to the first mounting platform, a filter cartridge is fixedly connected to the second mounting platform, a workbench is fixedly arranged below the grinding mechanism, a recovery chamber is provided inside the workbench, a chip removal port and a cleaning port are respectively provided at one end and the bottom of the recovery chamber, a guide pipe with an adsorption mechanism is fixedly connected to the bottom of the cleaning port, a guide chamber is provided inside the filter cartridge, and a chip collection box is connected to the bottom of the filter cartridge. The guide chambers arranged in arcs on both sides can achieve the effect of making the powder airflow entering the filter cartridge swirl-like, which is convenient for separating the impurity particles therein, the second filter plate can achieve the effect of filtering and intercepting the impurity particles, and the chip collection box can achieve the effect of concentrating the impurity particles.
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Description

Technical Field

[0001] The utility model relates to the field of gear shaft processing, and more specifically, to a gear shaft polishing device. Background Art

[0002] When processing a gear shaft, it needs to be polished, and a polishing device is required. For example, the patent with announcement number CN205074909U discloses a double-station polishing machine that is convenient for placing a gear shaft. It discloses that during the polishing process, the gear shaft and the polishing wheel will produce a lot of metal powder. Through the exhaust fans set on both sides of the frame, the exhaust fans are set one by one with the polishing wheel, which can timely remove such metal powder and achieve the purpose of cleaning the production environment. However, directly discharging the powder will cause environmental pollution, affecting the surrounding environment of the processing site and the health of personnel; in response to this problem, the Chinese utility model with application number 202221895411.8 proposes a gear shaft polishing device, including a grinding component, a workbench and a cleaning component, wherein the grinding component is arranged above the workbench, and the cleaning component includes a cylinder, a filter part, a fan and a receiving cylinder, and the cylinder is provided with a first air inlet and a second air inlet arranged opposite to each other, and the first air inlet and the second air inlet are arranged to be inclined downward, and a liquid is provided below the cylinder, and the filter part is arranged above the cylinder, and the filter part has an extension extending into the cylinder, and the bottom of the extension part has an air inlet, and the first air inlet and the second air inlet are located on both sides of the extension part, and a filter component is provided in the filter part, and the filter component is connected to the extension part, and the fan is arranged at the top of the filter part, and the receiving cylinder is arranged below the cylinder, and a control valve is provided at the bottom of the cylinder. The utility model can enable the debris generated by grinding to enter the cylinder for filtration, thereby preventing the debris from contaminating the workbench and affecting the polishing quality; at the same time, it can avoid environmental pollution; but the problems existing in the use of the device are:

[0003] When filtering powder gas, the device directly discharges the powder gas from the workbench to the filtering structure for filtering treatment, and fails to pre-treat the powder gas. This results in the powder gas that has not been pre-treated possibly containing a large amount of relatively coarse and large powder particles, which increases the workload of the filtering structure when passing through the filtering structure, thereby affecting the filtering effect.

[0004] Therefore, the utility model provides a gear shaft polishing device. Utility Model Content

[0005] The utility model aims to solve the technical problems raised by the above-mentioned background technology and provides a gear shaft polishing device, which can pre-treat powder gas, has a simple pre-treatment structure, can quickly complete the pre-treatment operation and subsequent chip removal operation, and can filter the pre-treated powder gas at the same time, has a simple overall filtering structure, and can quickly separate particulate impurities.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gear shaft polishing device comprises a first mounting platform and a second mounting platform that are fixedly connected, a grinding mechanism is fixedly connected to the first mounting platform, a filter cartridge is fixedly connected to the second mounting platform, a workbench is fixedly arranged below the grinding mechanism, a recovery chamber is opened inside the workbench, a chip removal port and a cleaning port are respectively opened at one end and the bottom of the recovery chamber, a guide pipe with a matching adsorption mechanism is fixedly connected to the bottom end of the cleaning port, a guide chamber is opened inside the filter cartridge, a chip collection box is connected to the bottom of the filter cartridge, the guide pipe is connected to the filter cartridge at the same time, a first filter plate is embedded in the recovery chamber, a sliding head is fixedly connected to the outer surface of the first filter plate, a limiting plate is fixedly connected to the inner walls on both sides of the recovery chamber, a sliding groove is opened on the surface of the limiting plate, the first filter plate and the sliding plate are movably sleeved, the second filter plate is embedded in the filter cartridge, and an exhaust port is opened on the side of the filter cartridge.

[0007] A further preferred solution is that the chip discharge port is opened transversely and is located on one side of the first filter plate. The first filter plate is arranged obliquely in the recovery chamber, and the two ends of the first filter plate and the inner wall of the recovery chamber are arranged in a snap connection.

[0008] A further preferred solution is that the sliding heads are located at both sides of the bottom of the first filter plate, and are slidably embedded in the sliding grooves, and springs are matched with the inner sides of the sliding grooves.

[0009] A further preferred solution is that two groups of limiting plates are arranged in a circular shape corresponding to the sliding head, and the sliding groove is opened at an angle.

[0010] A further preferred solution is that the filter cartridge is vertically arranged, the position communicating with the guide pipe is located at the upper outer side of the filter cartridge, the two sides of the guide cavity are convexly arranged in an arc shape, and the chip collection box is horizontally arranged in a rectangular shape at the bottom of the filter cartridge.

[0011] A further preferred solution is that the second filter plate is located in the upper section of the filter cartridge and is also located above the junction of the guide tube and the filter cartridge.

[0012] A further preferred solution is that the exhaust port is also located above the second filter plate. Beneficial Effects

[0013] The chip discharge port is used to collect and discharge the pretreated particulate impurities in the recovery chamber, the inclined first filter plate is used to achieve the pretreatment effect, and the sliding head cooperates with the limit plate and the sliding groove on the surface of the limit plate to achieve the effect of buffering and protecting the first filter plate.

[0014] The arc-shaped guide cavities on both sides can make the powder airflow entering the filter cartridge swirl, which is convenient for separating the impurity particles therein. The second filter plate can filter and intercept the impurity particles, and the chip collecting box can concentrate the impurity particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view of the overall structure of the utility model;

[0016] Figure 2 For the utility model Figure 1 A magnified view of the structure at center;

[0017] Figure 3 For the utility model Figure 1 Enlarged view of the structure at point B in the middle.

[0018] Figure 1-3 Middle: 1. First mounting platform; 2. Grinding mechanism; 3. Workbench; 4. Recovery chamber; 5. Chip removal port; 6. Cleaning port; 7. Guide pipe; 8. Second mounting platform; 9. Filter cartridge; 10. Chip collection box; 11. Guide chamber; 12. First filter plate; 13. Limiting plate; 14. Sliding head; 15. Sliding groove; 16. Second filter plate; 17. Exhaust port. DETAILED DESCRIPTION

[0019] The following will be combined with the attached embodiment of the utility model Figure 1-Figure 3 , clearly and completely describe the technical solutions in the embodiments of the utility model.

[0020] See also Figure 1-3In the embodiment of the utility model, a gear shaft polishing device includes a first mounting platform 1 and a second mounting platform 8 which are fixedly connected. A grinding mechanism 2 is fixedly connected to the first mounting platform 1, and a filter cartridge 9 is fixedly connected to the second mounting platform 8. A workbench 3 is fixedly arranged below the grinding mechanism 2. A recovery chamber 4 is provided inside the workbench 3. A chip removal port 5 and a cleaning port 6 are respectively provided at one end and the bottom of the recovery chamber 4. A guide pipe 7 with an adsorption mechanism is fixedly connected to the bottom end of the cleaning port 6. A guide chamber 11 is provided inside the filter cartridge 9. A chip collection box 10 is connected to the bottom of the filter cartridge 9. The guide pipe 7 is also connected to the filter cartridge 9. A first filter plate 12 is embedded in the recovery chamber 4. The first filter A sliding head 14 is fixedly connected to the outer surface of the plate 12, and a limiting plate 13 is fixedly connected to the inner walls on both sides of the recovery chamber 4. A sliding groove 15 is provided on the surface of the limiting plate 13. The first filter plate 12 and the sliding plate 13 are movably connected. A second filter plate 16 is embedded in the interior of the filter cartridge 9. At the same time, an exhaust port 17 is provided on the side of the filter cartridge 9. When filtering, the powder gas is discharged from the upper position of the filter cartridge 9 into the guide chamber 11 in the filter cartridge 9 through the guide pipe 7, and a vortex is formed in the guide chamber 11. A part of the impurity particles are concentrated in the chip box 10 due to their weight, while the other part moves upward with the airflow and contacts the second filter plate 16 for interception. The gas passes through the second filter plate 16 and is discharged from the exhaust port 17.

[0021] In the embodiment of the utility model, the chip discharge port 5 is opened horizontally and is located at one side of the first filter plate 12. The first filter plate 12 is inclined in the recovery chamber 4. The two ends of the first filter plate 12 and the inner wall of the recovery chamber 4 are clamped. The sliding head 14 is located at both sides of the bottom of the first filter plate 12 and is slidably embedded in the sliding groove 15. A spring is provided on the inner side of the sliding groove 15. The limiting plate 13 corresponds to the sliding head 14 and is arranged in two groups in a circular shape. The sliding groove 15 is opened at an angle. The chip discharge port 5 is used to collect and discharge the pretreated particulate impurities in the recovery chamber 4. The pretreatment effect is achieved by the inclined first filter plate 12. The first filter plate 12 is buffered and protected by the sliding head 14 in cooperation with the limiting plate 13 and the sliding groove 15 on the surface of the limiting plate 13.

[0022] After the powder gas enters the recovery chamber 4, it is guided into the guide pipe 7 through the adsorption mechanism matched with the guide pipe 7. In this process, large particles of impurities are filtered through the inclined first filter plate 12. The filtered large particles of impurities are concentrated along the first filter plate 12 at the chip discharge port 5 to facilitate subsequent cleaning. At the same time, when the adsorption mechanism matched with the guide pipe 7 generates suction, the first filter plate 12 can be buffered according to the suction size under the sliding head 14 and the sliding groove 15 matched with the spring, thereby extending the service life of the first filter plate 12.

[0023] The filter cartridge 9 is vertically arranged, and the position communicating with the guide pipe 7 is located at the upper outer side of the filter cartridge 9. The two sides of the guide cavity 11 are arranged in an arc-shaped outward protrusion. The chip box 10 is arranged horizontally in a rectangular shape at the bottom of the filter cartridge 9. The second filter plate 16 is located in the upper inner part of the filter cartridge 9 and is located above the connection position between the guide pipe 7 and the filter cartridge 9. The exhaust port 17 is also located above the second filter plate 16. The guide cavity 11 arranged in an arc-shaped manner on both sides achieves the effect of making the powder airflow entering the filter cartridge 9 swirl-like, which is convenient for separating the impurity particles therein. The second filter plate 16 achieves the effect of filtering and intercepting the impurity particles, and the chip box 10 achieves the effect of concentrating the impurity particles.

[0024] Finally, it should be said that the overall description is: the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it; although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in the field should understand that: they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and description of the utility model.

Claims

1. A gear shaft polishing device, comprising a first mounting platform (1) and a second mounting platform (8) which are fixedly connected, wherein a polishing mechanism (2) is fixedly connected to the first mounting platform (1), characterized in that: A filter cartridge (9) is fixedly connected to the second mounting platform (8), a workbench (3) is fixedly arranged below the grinding mechanism (2), a recovery chamber (4) is provided inside the workbench (3), a chip removal port (5) and a cleaning port (6) are respectively provided at one end and the bottom of the recovery chamber (4), a guide pipe (7) provided with an adsorption mechanism is fixedly connected to the bottom end of the cleaning port (6), a flow guide chamber (11) is provided inside the filter cartridge (9), a chip collection box (10) is connected to the bottom of the filter cartridge (9), and the guide pipe (7) is provided with a chip collection box (11) at the same time. The recovery chamber (4) is connected to the filter cartridge (9), a first filter plate (12) is embedded in the recovery chamber (4), a sliding head (14) is fixedly connected to the outer surface of the first filter plate (12), a limiting plate (13) is fixedly connected to the inner walls on both sides of the recovery chamber (4), a sliding groove (15) is provided on the surface of the limiting plate (13), the first filter plate (12) and the limiting plate (13) are movably sleeved, a second filter plate (16) is embedded in the filter cartridge (9), and an exhaust port (17) is provided on the side of the filter cartridge (9).

2. A gear shaft polishing device according to claim 1, characterized in that: The chip discharge opening (5) is opened transversely and is located on one side of the first filter plate (12). The first filter plate (12) is arranged obliquely in the recovery chamber (4). The two ends of the first filter plate (12) and the inner wall of the recovery chamber (4) are arranged in a clamping connection.

3. The gear shaft polishing device according to claim 1, characterized in that: The sliding heads (14) are located at both sides of the bottom of the first filter plate (12), and are slidably embedded in the sliding grooves (15). Springs are provided in conjunction with the inner sides of the sliding grooves (15).

4. A gear shaft polishing device according to claim 1, characterized in that: The limit plates (13) are arranged in two groups in a circular shape corresponding to the sliding heads (14), and the sliding grooves (15) are opened at an angle.

5. The gear shaft polishing device according to claim 1, characterized in that: The filter cartridge (9) is arranged vertically, and the position communicating with the guide pipe (7) is located at the upper section of the outer side of the filter cartridge (9). Both sides of the guide cavity (11) are arranged to convexly form an arc, and the chip collection box (10) is arranged horizontally in a rectangular shape at the bottom of the filter cartridge (9).

6. The gear shaft polishing device according to claim 1, characterized in that: The second filter plate (16) is located at an upper position inside the filter cartridge (9), and is also located above a position where the guide pipe (7) and the filter cartridge (9) meet.

7. The gear shaft polishing device according to claim 1, characterized in that: The exhaust port (17) is also located above the second filter plate (16).

Citation Information

Patent Citations

  • Conveniently place duplex position burnishing machine of gear shaft

    CN205074909U

  • Gear shaft polishing device

    CN218556655U