A circular rotating cutting device for producing polyethylene outer protective pipe
By designing a device including a clamping structure driven by asynchronous motor and annular rotary cutting structure, the problem of inflexible cutting caused by different lengths of pipes in the production of polyethylene outer guard pipes is solved, and flexible cutting and effective treatment of pipes of different lengths are achieved.
Patent Information
- Application Number
- CN202421038827.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the production process of polyethylene external guard pipes, due to the different lengths of the pipes, it is difficult for the prior art to flexibly adjust the spacing between the clamping structure and the cutting structure, resulting in inflexible cutting.
An annular rotary cutting device including a support leg, a cutting structure, a clamping structure and a collection structure is designed. The clamping structure drives the reciprocating parts and limiting blocks to slide through an asynchronous motor, driving the displacement of the clamping parts and clamping blocks, achieving flexible adjustment of the length of the pipe.
Flexible cutting of pipes of different lengths is achieved, processing steps is reduced, and debris produced by cutting are effectively collected and processed through the collection structure.
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Figure CN222741570U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and cutting of polyethylene outer protective pipes, in particular to a ring-shaped rotating cutting device for the production of polyethylene outer protective pipes. Background Art
[0002] At present, the production process of high-density polyethylene outer protective tube is to plasticize the raw materials and then enter the extruder. After flowing out of the extruder, it is connected to the traction pipe and directly led out. The existing extruders for the production of polyethylene outer protective tubes mostly use water spraying to cool down and cool down the outer protective tube during production, and the effect is single. The local cooling caused by water spraying affects the cooling and molding effect of the outer protective tube, and the water spray cooling causes a lot of water to adhere to the outer protective tube, which needs to be handled separately later. In addition, after the outer protective tube is cooled and formed, it is cut by saw blades in the past, which easily causes more burrs on the cut end of the outer protective tube. In the later stage, it needs to be polished to remove the burrs, which increases the processing steps. And because of the pressure cutting during the cutting process, the cut end is deformed, which is not easy to correct during the later pipe threading, and the work intensity is increased.
[0003] As disclosed in Chinese patent CN113997542A, a polyethylene outer protective tube production process for heat-insulating pipes is proposed. The polyethylene raw materials are heated and mixed, and then extruded into an outer protective tube by an extrusion mechanism through a mold; the extruded outer protective tube is cooled by a cooling and shaping mechanism, and the cooling and shaping mechanism performs air cooling and water cooling on the outer protective tube; after the outer protective tube after cooling and shaping is extended to a set length, it is cut by a cutting device for circular rotation, and the cutting device adopts a progressive cutting method, and the incision is neat; after the cooling and shaping and rotary cutting steps are operated, the processing of the outer protective tube is completed. It can be seen from the above description that after the outer protective tube enters the cooling and shaping process; the outer protective tube after shaping adopts a progressive rotary cutting method, which effectively prevents the problems of large number of port burrs and cutting deformation generated during the cutting process.
[0004] However, in the prior art, during the production and cutting process of the polyethylene outer protective pipe, since the lengths of the pipes are different during the production process of the polyethylene outer protective pipe, when the pipes are cut during the production process, the distance between the pipe clamping and fixing structure and the cutting structure needs to be adjusted according to the length and size of the pipe, so that it can be clamped and cut more flexibly. Utility Model Content
[0005] The purpose of the utility model is to provide a circular rotating cutting device for the production of polyethylene outer protective pipes, so as to solve the problem that in the prior art proposed in the above-mentioned background technology, during the production and cutting process of polyethylene outer protective pipes, due to the different lengths of the pipes in the production process of polyethylene outer protective pipes, when the pipes are cut during the production process, the distance between the pipe clamping and fixing structure and the cutting structure needs to be adjusted according to the length and size of the pipes, so that it can be clamped and cut more flexibly.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a circular rotating cutting device for the production of polyethylene outer protective pipes, comprising a supporting leg, a cutting structure is installed on the top of the supporting leg, a clamping structure is installed on the right end of the cutting structure, and a collecting structure is connected to the left side of the cutting structure.
[0007] The clamping structure includes an adjusting unit and a clamping unit.
[0008] The regulating unit comprises an asynchronous motor, the output end of the asynchronous motor is connected to a reciprocating member, a connecting plate is installed on the outer surface of the reciprocating member, the front and back ends of the connecting plate are connected to a limiting block, and the bottom of the outer surface of the limiting block is connected to a guide rail.
[0009] Preferably, the clamping unit comprises a movable plate, a clamping member is installed in the middle of the movable plate, a clamping block is connected to the output end of the clamping member, and a rubber layer is installed on one side of two clamping blocks close to each other.
[0010] Preferably, the bottom surface of the movable plate is fixedly connected to the top of the limit block, a convex groove is provided in the middle of the right side of the guide rail, and the inner wall of the convex groove is slidably connected to the outer surface of the limit block. The bottom surface of the connecting plate is slidably connected to the middle of the top surface of the workbench, the reciprocating member is a threaded rod and a threaded cylinder, and the clamping member is an electric push rod.
[0011] Preferably, the cutting structure includes a workbench, a rotating motor is installed at the bottom of the workbench, the output end of the rotating motor is connected to a transmission member, the top of the transmission member is connected to a cutting ring, a bearing is connected to the middle of the outer surface of the cutting ring, the outer surface of the bearing is connected to a mounting plate, a telescopic rod is installed inside the cutting ring, and a cutter is installed at one end of the telescopic rod away from the inside of the cutting ring.
[0012] Preferably, the bottom surface of the workbench is fixedly connected to the top of the support leg, the bottom surface of the mounting plate is fixedly connected to the top surface of the workbench, and the transmission member is arranged inside a rectangular through hole opened in the middle of the top surface of the workbench near the left end. The transmission member is a driving shaft, a driving wheel, a belt, and a driven wheel. The telescopic rods are installed in a circular array inside the cutting ring, and several telescopic rods are started synchronously, and the telescopic amounts are kept synchronous.
[0013] Preferably, the collecting structure includes a collecting box, a dust suction pipe is installed in the middle of the right side of the collecting box, the end of the dust suction pipe away from the collecting box is connected to a connecting tube, a filter plate is installed at the left end inside the collecting box, and an air pump is connected to the left side of the collecting box.
[0014] Preferably, the outer surface of the dust suction pipe is connected to the inside of a circular hole opened near the left end of the middle of the top surface of the workbench, the right end of the connecting tube is rotatably connected to the left end of the cutting ring, a rectangular through hole is opened at the left end of the middle of the top surface of the collection box, and the outer surface of the filter plate is sealed and slidably connected to the inside of the rectangular through hole. The filter plate is a solid frame with multiple layers of filter screens installed inside, and the filter screens are filled with adsorbent fillers such as activated carbon.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The annular rotating cutting device for the production of polyethylene outer protective pipes, through the setting of the clamping structure, uses an asynchronous motor to drive the reciprocating member, and uses the reciprocating member and the connecting plate to drive the limit block to slide inside the guide rail, thereby driving the clamping member and the clamping block to move, so that it can be adjusted according to the length of the pipe, thereby facilitating the cutting of the pipe.
[0017] 2. The annular rotating cutting device for the production of the polyethylene outer protective tube is equipped with a collecting structure, and the air pump is started to pump the air inside the collecting box. The negative pressure state inside the collecting box is utilized, so that the dust suction tube and the connecting tube can be used to absorb and collect the debris generated by the cutting. After the debris enters the collecting box, it is filtered by the filter plate, so that the collecting box can be used to centrally process the debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0020] Figure 3 This is an enlarged view of the clamping and adjusting structure of the utility model;
[0021] Figure 4 It is an enlarged view of the cutting structure of the utility model.
[0022] In the figure: 1, supporting leg; 101, working table; 102, rotating motor; 103, transmission member; 104, cutting ring; 105, bearing; 106, mounting plate; 107, telescopic rod; 108, cutter; 201, asynchronous motor; 202, reciprocating member; 203, connecting plate; 204, limiting block; 205, moving plate; 206, clamping member; 207, clamping block; 208, rubber layer; 209, guide rail; 301, connecting tube; 302, dust suction pipe; 303, collecting box; 304, filter plate; 305, air pump. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0025] Embodiment 1:
[0026] A circular rotating cutting device for producing polyethylene outer sheath pipes comprises a supporting leg 1, characterized in that a cutting structure is installed on the top of the supporting leg 1, a clamping structure is installed on the right end of the cutting structure, and a collecting structure is connected to the left side of the cutting structure.
[0027] The clamping structure includes an adjustment unit and a clamping unit. The adjustment unit includes an asynchronous motor 201. The output end of the asynchronous motor 201 is connected to a reciprocating member 202. A connecting plate 203 is installed on the outer surface of the reciprocating member 202. The front and back ends of the connecting plate 203 are connected to a limit block 204. The bottom of the outer surface of the limit block 204 is connected to a guide rail 209. The clamping unit includes a moving plate 205. A clamping member 206 is installed in the middle of the moving plate 205. A clamping block 207 is connected to the output end of the clamping member 206. A rubber layer 208 is installed on one side of the two clamping blocks 207 close to each other.
[0028] The bottom surface of the movable plate 205 is fixedly connected to the top of the limit block 204 , a convex sliding groove is provided in the middle of the right side of the guide rail 209 , and the inner wall of the convex sliding groove is slidably connected to the outer surface of the limit block 204 .
[0029] The cutting structure includes a workbench 101, a rotating motor 102 is installed at the bottom of the workbench 101, a transmission member 103 is connected to the output end of the rotating motor 102, a cutting ring 104 is connected to the top of the transmission member 103, a bearing 105 is connected to the middle of the outer surface of the cutting ring 104, a mounting plate 106 is connected to the outer surface of the bearing 105, a telescopic rod 107 is installed inside the cutting ring 104, and a cutter 108 is installed at one end of the telescopic rod 107 away from the inside of the cutting ring 104. The bottom surface of the workbench 101 is fixedly connected to the top of the support leg 1, the bottom surface of the mounting plate 106 is fixedly connected to the top surface of the workbench 101, and the transmission member 103 is arranged inside a rectangular through hole opened in the middle of the top surface of the workbench 101 near the left end.
[0030] By setting the clamping structure, the asynchronous motor 201 is used to drive the reciprocating member 202, and the reciprocating member 202 and the connecting plate 203 are used to drive the limit block 204 to slide inside the guide rail 209, thereby driving the clamping member 206 and the clamping block 207 to move, thereby adjusting according to the length of the pipe, thereby facilitating the cutting of the pipe.
[0031] When cutting the pipe, the two clamping blocks 207 can be driven to approach each other by starting the clamping member 206, so that the pipe can be clamped and fixed, and then the asynchronous motor 201 is started to drive the reciprocating member 202 to reciprocate, and the reciprocating member 202 drives the limit block 204 to slide and connect inside the convex slide groove opened in the middle of the top surface of the guide rail 209 when reciprocating, thereby driving the moving plate 205 and the clamping member 206 to produce displacement, so that the pipe can be driven to approach the cutting structure, so as to facilitate flexible adjustment and cutting. When cutting the pipe, the rotating motor 102 is started to drive the transmission member 103 to transmit, the rotating motor 102 drives the driving shaft and the driving wheel to rotate, the driving wheel drives the driven wheel to rotate through the belt, and the driven wheel rotates to drive the cutting ring 104 to rotate, and at the same time, the multiple telescopic rods 107 are extended or shortened, so that the position of the cutter 108 can be adjusted, thereby completing the annular cutting of the pipe.
[0032] Embodiment 2:
[0033] The collection structure includes a collection box 303, a dust suction pipe 302 is installed in the middle of the right side of the collection box 303, a connection tube 301 is connected to the end of the dust suction pipe 302 away from the collection box 303, a filter plate 304 is installed at the left end inside the collection box 303, and an air pump 305 is connected to the left side of the collection box 303. The outer surface of the dust suction pipe 302 is connected to the inside of a circular hole opened in the middle of the top surface of the workbench 101 near the left end, the right end of the connection tube 301 is rotatably connected to the left end of the cutting ring 104, a rectangular through hole is opened at the left end of the middle of the top surface of the collection box 303, and the outer surface of the filter plate 304 is sealed and slidably connected to the inside of the rectangular through hole.
[0034] By setting up the collection structure, the air pump 305 is started to pump the air inside the collection box 303, and the negative pressure state inside the collection box 303 is utilized, so that the dust suction tube 302 and the connecting tube 301 can be used to absorb and collect the debris generated by cutting. After the debris enters the collection box 303, it is filtered by the filter plate 304, so that the collection box 303 can be used to centrally process the debris.
[0035] By starting the air pump 305 to pump the air inside the collection box 303, the air inside the collection box 303 can be in a negative pressure state. Since the right end of the connecting tube 301 is rotatably connected to the left end of the cutting ring 104, the air pressure can be used to absorb the debris generated by cutting into the collection box 303 through the dust suction pipe 302. The setting of the filter plate 304 inside the collection box 303 can filter the debris, and the debris is concentrated in the collection box 303, which is convenient for unified treatment.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A circular rotary cutting device for producing polyethylene outer sheath pipes, comprising a support leg (1), characterized in that: A cutting structure is installed on the top of the support leg (1), a clamping structure is installed on the right end of the cutting structure, and a collecting structure is connected to the left side of the cutting structure; The clamping structure includes an adjusting unit and a clamping unit; The regulating unit comprises an asynchronous motor (201), the output end of the asynchronous motor (201) is connected to a reciprocating member (202), a connecting plate (203) is installed on the outer surface of the reciprocating member (202), the front and back ends of the connecting plate (203) are connected to a limiting block (204), and the bottom of the outer surface of the limiting block (204) is connected to a guide rail (209).
2. The annular rotary cutting device for producing polyethylene outer sheath pipe according to claim 1, characterized in that: The clamping unit comprises a movable plate (205), a clamping member (206) is installed in the middle of the movable plate (205), an output end of the clamping member (206) is connected to a clamping block (207), and a rubber layer (208) is installed on one side of two clamping blocks (207) close to each other.
3. The annular rotary cutting device for producing polyethylene outer sheath pipe according to claim 2, characterized in that: The bottom surface of the movable plate (205) is fixedly connected to the top of the limit block (204); a convex sliding groove is provided in the middle of the right side of the guide rail (209); the inner wall of the convex sliding groove is slidably connected to the outer surface of the limit block (204).
4. The annular rotary cutting device for producing polyethylene outer sheath pipe according to claim 1, characterized in that: The cutting structure comprises a workbench (101), a rotating motor (102) is installed at the bottom of the workbench (101), the output end of the rotating motor (102) is connected to a transmission member (103), the top of the transmission member (103) is connected to a cutting ring (104), the middle of the outer surface of the cutting ring (104) is connected to a bearing (105), the outer surface of the bearing (105) is connected to a mounting plate (106), a telescopic rod (107) is installed inside the cutting ring (104), and a cutter (108) is installed at one end of the telescopic rod (107) away from the inside of the cutting ring (104).
5. The annular rotary cutting device for producing polyethylene outer sheath pipe according to claim 4, characterized in that: The bottom surface of the workbench (101) is fixedly connected to the top of the support leg (1), the bottom surface of the mounting plate (106) is fixedly connected to the top surface of the workbench (101), and the transmission member (103) is arranged inside a rectangular through hole in the middle of the top surface of the workbench (101) close to the left end.
6. The annular rotary cutting device for producing polyethylene outer sheath pipe according to claim 1, characterized in that: The collecting structure comprises a collecting box (303), a dust suction pipe (302) is installed in the middle of the right side of the collecting box (303), one end of the dust suction pipe (302) away from the collecting box (303) is connected to a connecting tube (301), a filter plate (304) is installed at the left end inside the collecting box (303), and an air pump (305) is connected to the left side of the collecting box (303).
7. The annular rotary cutting device for producing polyethylene outer sheath pipe according to claim 6, characterized in that: The outer surface of the dust suction pipe (302) is connected to the inside of a circular hole opened in the middle of the top surface of the workbench (101) near the left end, the right end of the connecting tube (301) is rotatably connected to the left end of the cutting ring (104), a rectangular through hole is opened at the left end of the middle of the top surface of the collection box (303), and the outer surface of the filter plate (304) is sealed and slidably connected to the inside of the rectangular through hole.
Citation Information
Patent Citations
Production process of polyethylene outer protective pipe for thermal insulation pipeline
CN113997542A