Ceramic rolling forming device

Abstract

The utility model discloses a ceramic rolling forming device, comprising: a workbench; a rotating arm, which is rotatably placed above the workbench, and a rolling head is rotatably arranged at the end of the rotating arm; a rotating disk, which is rotatably placed on the top of the workbench, and a plurality of forming cylinders are arranged on the top of the rotating disk; a cutting component, which is placed on the top of the workbench, and the cutting component includes a mud conveying pipe for mud extrusion. The beneficial effects of the utility model are: the rotation from mud cutting to feeding and then to the forming position is all performed automatically, which significantly reduces the need for manual operation, reduces labor intensity and labor costs, and through the cooperation of infrared sensors and steel wires, the automatic cutting component can control the size of the mud very accurately, reducing material waste caused by inaccurate manual cutting, and through the rotation cooperation of the rotating disk and the forming cylinder, the processing speed is fast and continuous, thereby improving production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic rolling forming, in particular to a ceramic rolling forming device. Background Art

[0002] Ceramic rolling forming is a process that uses a rolling machine to form ceramic clay. This method is mainly used to produce flat ceramic products, such as tiles, ceramic plates, etc. During processing, ceramic clay needs to be prepared. Currently, most cylindrical clay is cut by a cutting tool, and then the cut clay is manually placed in the processing position for rolling processing. Among them, inaccurate manual cutting will lead to material waste, and it is impossible to flexibly adjust the cutting length of the clay according to needs, and it is impossible to achieve continuous automatic feeding and processing, and it cannot effectively improve production efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a ceramic rolling forming device to solve the problems raised in the above background technology.

[0004] To achieve the above purpose, the utility model provides the following technical solution: a ceramic rolling forming device, comprising:

[0005] Workbench;

[0006] A rotating arm, the rotating arm is rotatably placed above the workbench, and a rolling head is rotatably arranged at the end of the rotating arm;

[0007] A rotating disk, which is rotatably placed on the top of the workbench, and a plurality of forming cylinders are arranged on the top of the rotating disk;

[0008] A cutting assembly is placed on the top of the workbench. The cutting assembly includes a mud conveying pipe for mud extrusion. A No. 2 air cylinder for cutting is arranged above the mud conveying pipe. A steel wire is arranged at the output end of the No. 2 air cylinder.

[0009] A loading assembly is placed above the forming cylinder. The loading assembly includes a No. 1 cylinder and a driving part for driving the No. 1 cylinder to flip. A vacuum suction cup is fixedly connected to the output end of the No. 1 cylinder for placing the cut mud material in the forming cylinder.

[0010] Preferably, the top of the workbench is fixedly connected to a support frame, and the rotating arm is rotatably connected to the middle part of the support frame.

[0011] Preferably, the cutting assembly also includes a support frame fixedly connected to the top of the workbench, the No. 2 cylinder is fixedly connected to the top of the support frame through the support frame, the output end of the No. 2 cylinder is fixedly connected to a cutting frame with an inverted U-shaped structure, and the steel wire is fixedly connected to the opening at the bottom of the cutting frame.

[0012] Preferably, an infrared sensor is fixedly connected to one side of the support frame.

[0013] Preferably, the loading assembly also includes a fixed plate fixedly connected to the top of the workbench, one side of the fixed plate is rotatably connected to a rotating plate with an L-shaped structure, the middle part of the fixed plate is rotatably connected to a rotating shaft, and the rotating shaft is fixedly connected to the rotating plate.

[0014] Preferably, the driving part includes a flip driving cylinder fixedly connected to one side of the fixed plate, the output end of the flip driving cylinder is fixedly connected to a driving rack, one side of the driving rack is meshedly connected to a driving gear, and the middle part of the driving gear is fixedly connected to the rotating shaft.

[0015] Preferably, the No. 1 cylinder is fixedly connected to the outer side of the rotating plate, the top of the vacuum suction cup is fixedly connected to a limiting rod, and the limiting rod is slidably connected to the rotating plate.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the entire process from clay cutting to loading and then to rotation at the molding position is performed automatically, which significantly reduces the need for manual operation, reduces labor intensity and labor costs; through the cooperation of infrared sensors and steel wires, the automatic cutting assembly can very accurately control the size of the clay, reducing material waste caused by inaccurate manual cutting; through the rotational cooperation of the rotating disk and the molding cylinder, the processing speed is faster and continuous, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the position structure of the driving part of the utility model;

[0019] Figure 3 This is a schematic diagram of the position structure of the infrared sensor of the utility model;

[0020] Figure 4 It is an enlarged view of point A of the present utility model.

[0021] In the figure: 1. workbench; 2. rotating arm; 3. rolling head; 4. rotating disk; 5. forming cylinder; 6. fixed plate; 7. rotating shaft; 8. rotating plate; 9. No. 1 cylinder; 10. limit rod; 11. vacuum suction cup; 12. support frame; 13. flip drive cylinder; 14. No. 2 cylinder; 15. cutting frame; 16. steel wire; 17. driving rack; 18. mud conveying pipe; 19. infrared sensor; 20. driving gear. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 , 2 As shown in Figures 3 and 4, the utility model provides a technical solution: a ceramic rolling forming device, comprising: a workbench 1 with a box structure; a rotating arm 2 is rotatably placed above the workbench 1, a rolling head 3 is rotatably arranged at the end of the rotating arm 2, a driving motor is provided on one side of the rotating arm 2, and the output end of the driving motor is transmission-connected with the rolling head 3 through a transmission belt assembly, a rotating disk 4 is rotatably placed on the top of the workbench 1, a plurality of forming cylinders 5 are provided on the top of the rotating disk 4, a servo motor for driving the rotating disk 4 is fixedly installed inside the workbench 1, and the rotating disk 4 is driven to rotate by the servo motor; a cutting assembly is placed on the top of the workbench 1, and the cutting assembly includes a mud conveying pipe 18 for mud extrusion, one end of the mud conveying pipe 18 is connected to the mud extrusion equipment, and the mud extruder The equipment includes a feeding system, a stirring mechanism and a screw, wherein the feeding system includes one or more hoppers for storing and supplying raw materials; before extrusion, the raw materials of the stirring mechanism need to be fully stirred to ensure that there are no air bubbles and a consistent texture is achieved. The screw extruder uses one or more rotating screws to push the mud to the outlet to form a continuous cylindrical shape, and the extruded material is discharged from one end of the mud conveying pipe 18; a No. 2 cylinder 14 for cutting materials is provided above the mud conveying pipe 18, and a steel wire 16 is provided at the output end of the No. 2 cylinder 14; a loading assembly is placed above the forming tube 5, and the loading assembly includes a No. 1 cylinder 9 and a driving part for driving the No. 1 cylinder 9 to flip, and a vacuum suction cup 11 is fixedly connected to the output end of the No. 1 cylinder 9 for placing the cut mud in the forming tube 5.

[0024] It should be noted that the utility model is equipped with a PLC controller. By turning on the control switch through the operation panel, the mud extrusion equipment extrudes the mud through the mud conveying pipe 18. After the specified length is extruded, the driving unit drives the No. 1 cylinder 9 to rotate through the rotating plate 8, so that the vacuum suction cup 11 is directly opposite to the mud position, and the No. 2 cylinder 14 drives the vacuum suction cup 11 to extend and contact the mud. Under the action of the vacuum generator, the vacuum suction cup 11 sucks one end of the mud, and the No. 2 cylinder 14 drives the steel wire 16 to cut downward. The driving unit drives the vacuum suction cup 11 to rotate through the rotating plate 8, so that the mud is located above the molding tube 5, and the No. 2 cylinder 14 drives the vacuum suction cup 11 to place the mud on the molding tube 5. After the No. 1 cylinder 9 is raised, the rotating disk 4 drives the forming tube 5 with the mud material to move to the bottom of the rolling head 3, and the rotating arm 2 rotates to drive the rotating rolling head 3 to roll the mud material inside the forming tube 5. The process from mud cutting to loading and then to rotation to the forming position is all carried out automatically, which significantly reduces the need for manual operation, reduces labor intensity and labor costs. Through the cooperation of the infrared sensor 19 and the steel wire 16, the automatic cutting component can control the size of the mud material very accurately, reducing material waste caused by inaccurate manual cutting. Through the rotation cooperation of the rotating disk 4 and the forming tube 5, the processing speed is faster and continuous, thereby improving production efficiency.

[0025] See also Figure 1 As shown, the top of the workbench 1 is fixedly connected to a support frame, and the rotating arm 2 is rotatably connected to the middle of the support frame.

[0026] It should be noted that a servo motor is fixedly connected to one side of the support frame of the utility model, and the output end of the servo motor is fixedly connected to the rotating arm 2. The rotating arm 2 is driven by the servo motor to rotate, so that the rolling head 3 and the forming cylinder 5 are used in conjunction with each other. A scraper is provided at an angle at the bottom of the rotating arm 2. When the rolling head 3 and the forming cylinder 5 are working, the scraper is slidably connected to the top of the forming cylinder 5 to clean the soil on the edge of the forming cylinder 5, so that the mud material inside the forming cylinder 5 can be roll-formed under the rolling action of the rolling head 3.

[0027] See also Figure 3 As shown, the cutting assembly also includes a support frame 12 fixedly connected to the top of the workbench 1, and the No. 2 cylinder 14 is fixedly connected to the top of the support frame 12 through the support frame. The output end of the No. 2 cylinder 14 is fixedly connected to a cutting frame 15 with an inverted U-shaped structure, and a steel wire 16 is fixedly connected to the opening at the bottom of the cutting frame 15. An infrared sensor 19 is fixedly connected to one side of the support frame 12.

[0028] It should be noted that the infrared sensor 19 of the utility model is arranged on one side of the support frame 12, and the axis of the infrared sensor 19 is perpendicular to the axis of the mud conveying pipe 18, so that the infrared sensor 19 can detect the length of the mud extruded from the inside of the mud conveying pipe 18, and the cutting length can be adjusted by adjusting the distance between the infrared sensor 19 and the support frame 12. When the end of the extruded mud corresponds to the infrared sensor 19, the sensor measures the environmental parameters, converts them into signals and sends them to the controller, the controller receives and processes the signals, and generates corresponding control signals according to the preset control algorithm; the controller controls the No. 2 cylinder 14 to move downward through the cutting frame 15, so as to cut the mud through the steel wire 16.

[0029] See also Figure 1 As shown, the loading assembly also includes a fixed plate 6 fixedly connected to the top of the workbench 1, one side of the fixed plate 6 is rotatably connected to a rotating plate 8 of an L-shaped structure, the middle part of the fixed plate 6 is rotatably connected to a rotating shaft 7, and the rotating shaft 7 is fixedly connected to the rotating plate 8.

[0030] It should be noted that a position sensor for detecting the position of the forming cylinder 5 is provided on one side of the fixed plate 6 of the utility model, and the material picking and discharging is realized by the horizontal and vertical movements of the rotating plate 8. When the rotating plate 8 rotates to the vertical direction, the vacuum suction cup 11 is opposite to the center position of the mud material conveying pipe 18. When the vacuum suction cup 11 moves to the horizontal position, the No. 1 cylinder 9 is in a vertical state and the vacuum suction cup 11 is located in the square of one of the forming cylinders 5, so that the vacuum suction cup 11 can be driven to pick up the material horizontally, and can be moved vertically to discharge the material after rotation.

[0031] See also Figure 4 As shown, the driving part includes a flip driving cylinder 13 fixedly connected to one side of the fixed plate 6, the output end of the flip driving cylinder 13 is fixedly connected to a driving rack 17, one side of the driving rack 17 is meshedly connected to a driving gear 20, the middle part of the driving gear 20 is fixedly connected to the rotating shaft 7, the No. 1 cylinder 9 is fixedly connected to the outer side of the rotating plate 8, the top of the vacuum suction cup 11 is fixedly connected to a limiting rod 10, and the limiting rod 10 is slidably connected to the rotating plate 8.

[0032] It should be noted that after the infrared sensor 19 of the utility model detects a signal, the piston rod of the flip driving cylinder 13 drives the driving rack 17 to move downward, and the driving rack 17 drives the rotating plate 8 to move counterclockwise along the rotating axis 7 through the driving gear 20, and the vacuum suction cup 11 carried by the No. 1 cylinder 9 moves forward, and the vacuum suction cup 11 drives the limiting rod 10 to drive the middle part of the rotating plate 8 to slide, so that the vacuum suction cup 11 is adsorbed and fixed to the end of the mud material, the No. 2 cylinder 14 drives the steel wire 16 for cutting, and the No. 1 cylinder 9 drives the vacuum suction cup 11 to pull the mud material backward, and the flip driving cylinder 13 drives the rotating plate 8 to move clockwise through the driving rack 17, so that the vacuum suction cup 11 is located below one of the forming tubes 5, and the No. 1 cylinder 9 pushes the mud material into the forming tube 5 through the vacuum suction cup 11.

[0033] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0035] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic rolling forming device, characterized in that: include: Workbench (1); A rotating arm (2), the rotating arm (2) is rotatably placed above the workbench (1), and a rolling head (3) is rotatably provided at the end of the rotating arm (2); A rotating disk (4), the rotating disk (4) is rotatably placed on the top of the workbench (1), and a plurality of forming cylinders (5) are provided on the top of the rotating disk (4); A cutting assembly, the cutting assembly is placed on the top of the workbench (1), the cutting assembly comprises a mud material conveying pipe (18) for mud material extrusion, a No. 2 air cylinder (14) for cutting is arranged above the mud material conveying pipe (18), and a steel wire (16) is arranged at the output end of the No. 2 air cylinder (14); A loading assembly is placed above the molding tube (5), and comprises a No. 1 cylinder (9) and a driving unit for driving the No. 1 cylinder (9) to flip, and a vacuum suction cup (11) is fixedly connected to the output end of the No. 1 cylinder (9) for placing the cut clay material in the molding tube (5).

2. A ceramic rolling forming device according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to a support frame, and the rotating arm (2) is rotatably connected to the middle of the support frame.

3. A ceramic rolling forming device according to claim 2, characterized in that: The cutting assembly also includes a support frame (12) fixedly connected to the top of the workbench (1), the No. 2 air cylinder (14) is fixedly connected to the top of the support frame (12) through the support frame, the output end of the No. 2 air cylinder (14) is fixedly connected to a cutting frame (15) with an inverted U-shaped structure, and the steel wire (16) is fixedly connected to the opening at the bottom of the cutting frame (15).

4. A ceramic rolling forming device according to claim 3, characterized in that: An infrared sensor (19) is fixedly connected to one side of the support frame (12).

5. The ceramic rolling forming device according to claim 1, characterized in that: The loading assembly also includes a fixed plate (6) fixedly connected to the top of the workbench (1), one side of the fixed plate (6) is rotatably connected to a rotating plate (8) of an L-shaped structure, the middle part of the fixed plate (6) is rotatably connected to a rotating shaft (7), and the rotating shaft (7) is fixedly connected to the rotating plate (8).

6. A ceramic rolling forming device according to claim 5, characterized in that: The driving part comprises a flip driving cylinder (13) fixedly connected to one side of the fixed plate (6); the output end of the flip driving cylinder (13) is fixedly connected to a driving rack (17); one side of the driving rack (17) is meshedly connected to a driving gear (20); the middle part of the driving gear (20) is fixedly connected to the rotating shaft (7).

7. A ceramic rolling forming device according to claim 6, characterized in that: The No. 1 cylinder (9) is fixedly connected to the outer side of the rotating plate (8), and the top of the vacuum suction cup (11) is fixedly connected to a limiting rod (10), and the limiting rod (10) is slidably connected to the rotating plate (8).

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