A discharging device for hot pressing production of brake pads
By designing a bilateral discharge and discharge equipment for brake pad hot pressing production, the problems of increased labor intensity and reduced production efficiency caused by unilateral discharge in the prior art are solved, and a more efficient feeding truck filling and production process is achieved.
Patent Information
- Application Number
- CN202421429479.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing brake pad hot pressing discharge equipment uses unilateral discharge, which causes staff to frequently replace feeding trucks, which increases labor intensity and reduces production efficiency.
A bilateral discharge equipment is designed, including a frame, a transverse sliding device, an integrated discharge device and a feeding and discharging device. The integrated discharge device is driven to slide in the transverse direction through the transverse sliding device, and the feeding and discharging device is used to distribute the material between the two discharge ports through the feeding and discharging device to realize bilateral discharge.
By discharging the bilateral material, the filling time of the feeding truck is extended, the frequency of staff changing the feeding truck is reduced, labor intensity is reduced and production efficiency is improved.
Smart Images

Figure CN222742245U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brake pad production equipment, in particular to a discharging device used for hot pressing production of brake pads. Background Art
[0002] At present, many discharging equipment for hot-pressing production of brake pads adopts a single-side discharging method, that is, the hot-pressed brake pads are taken out from one side of the mold and directly placed on the receiving cart pre-placed at the discharging port. However, since the production of brake pads is continuous, the capacity of the receiving cart is limited and it will soon be full. The staff needs to frequently replace the receiving cart, which not only increases the labor intensity of the staff, but also reduces production efficiency and increases production costs. Therefore, it is necessary to improve the existing technology to solve the above problems. Utility Model Content
[0003] The utility model aims to provide a discharging device for hot pressing production of brake pads, aiming to solve the problem that the discharging device for hot pressing production of brake pads in the prior art adopts single-side discharging, which increases the labor intensity of the staff and reduces the production efficiency.
[0004] In order to achieve the above-mentioned purpose, the utility model provides a discharging device for hot pressing production of brake pads, comprising a frame, a transverse sliding device, an integrated unloading device and a material receiving and diverting device; the transverse sliding device is arranged on the frame, the integrated unloading device is arranged at the movable end of the transverse sliding device and can be driven by the transverse sliding device to slide transversely, two material receiving and diverting devices are provided and the two material receiving and diverting devices are arranged along the same straight line, and the straight line is parallel to the frame;
[0005] Each material receiving and diverting device includes a mounting plate, a material receiving sliding mechanism, a material receiving assembly and a material diverting mechanism; the mounting plate is arranged on the frame, the material receiving sliding mechanism is arranged on the mounting plate, the material receiving assembly is slidably connected to the mounting plate and driven by the material receiving sliding mechanism to slide laterally, and the material diverting mechanism is arranged at one end of the mounting plate away from the integrated feeding device; the material diverting mechanism is provided with a material diverting accommodating chamber and two discharge ports respectively located at the longitudinal ends of the material diverting accommodating chamber, the material receiving assembly can receive the brake pads delivered from the integrated feeding device, the material receiving assembly can slide to the material diverting accommodating chamber, and the material diverting mechanism can divert the brake pads on the material receiving assembly located in the material diverting accommodating chamber to the discharge port.
[0006] Furthermore, the material receiving sliding mechanism includes a material receiving motor, a material receiving slide rail and a material receiving slider seat; the material receiving slide rail and the material receiving motor are both arranged on the mounting plate, the material receiving slider seat is slidably connected to the material receiving slide rail and is driven by the material receiving motor to slide laterally with the aid of a belt drive, and the material receiving assembly is arranged on the material receiving slider seat.
[0007] Furthermore, the material receiving assembly includes a support plate and a material receiving plate; the support plate is arranged on the material receiving sliding block seat, and the material receiving plate is arranged on the support plate.
[0008] Furthermore, the material receiving plate is provided with a material separating plate.
[0009] Furthermore, the mounting plate is provided with a material blocking plate.
[0010] Furthermore, the material diverting mechanism includes a material diverting rack, a material diverting cylinder and a material diverting plate; the material diverting rack is arranged on the mounting plate, the material diverting cylinder is arranged on the material diverting rack, the material diverting plate is arranged at the telescopic end of the material diverting cylinder and can be driven by the material diverting cylinder to slide longitudinally on the material diverting rack and the material diverting plate can divert the brake pad to the discharge port.
[0011] Furthermore, the transverse sliding device includes a transverse sliding motor, a transverse slider seat and a transverse slide rail. The transverse sliding motor and the transverse slide rail are both arranged on the frame. The transverse slider seat is slidably connected to the transverse slide rail and is driven by the transverse sliding motor to slide laterally with the help of a belt drive. The integrated unloading device is arranged on the transverse slider seat.
[0012] Furthermore, the integrated unloading device includes a base, a longitudinal sliding frame, a longitudinal sliding mechanism, a pick-and-place mechanism and a unloading mechanism; the base and the unloading mechanism are arranged on the transverse sliding block seat, the longitudinal sliding mechanism is arranged on the base, the longitudinal sliding frame is slidably connected to the base and driven by the longitudinal sliding mechanism to slide longitudinally, and the pick-and-place mechanism is arranged on the longitudinal sliding frame; the pick-and-place mechanism is used to place the brake pad on the unloading mechanism, and the unloading mechanism is used to transfer the brake pad lowered by the pick-and-place mechanism to the material receiving assembly.
[0013] The utility model provides a discharging device for hot pressing production of brake pads. Compared with the prior art, the material discharging mechanism is provided with two discharging ports. The material discharging mechanism can displace the brake pads to the discharging ports and finally drop them onto an external material receiving trolley. Through the double-sided discharging method, the filling time of the material receiving trolley will be greatly extended, and the staff can replace the material receiving trolley more calmly, which not only reduces the labor intensity but also improves the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0015] Figure 2 It is a three-dimensional structural schematic diagram of the material receiving and shifting device of the utility model;
[0016] Figure 3 It is a three-dimensional structural schematic diagram of the material receiving assembly of the utility model;
[0017] Figure 4 It is a cross-sectional view of the material-dispensing mechanism of the utility model;
[0018] Figure 5 It is a three-dimensional structural schematic diagram of the integrated feeding device of the utility model.
[0019] Description of reference numerals:
[0020] 1. Frame;
[0021] 2. Horizontal sliding device; 21. Horizontal sliding motor; 22. Horizontal slider seat; 23. Horizontal slide rail;
[0022] 3. Integrated unloading device; 31. Base; 32. Longitudinal sliding frame; 33. Longitudinal sliding mechanism; 34. Pick-up and placement mechanism; 35. Unloading mechanism;
[0023] 4. Material receiving and material shifting device; 41. Mounting plate; 411. Material blocking plate; 42. Material receiving sliding mechanism; 421. Material receiving motor; 422. Material receiving slide rail; 423. Material receiving slider seat; 43. Material receiving assembly; 431. Support plate; 432. Material receiving plate; 433. Material partition plate; 44. Material shifting mechanism; 441. Material shifting accommodating chamber; 442. Material discharge port; 443. Material shifting rack; 444. Material shifting cylinder; 445. Material shifting plate. DETAILED DESCRIPTION
[0024] The present invention is described in detail below in conjunction with specific embodiments.
[0025] In the present utility model, unless otherwise clearly specified and limited, when terms such as "set on", "connected", and "connected" appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or connected through one or more intermediate media. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. The directional words that appear in the present utility model are to better illustrate the characteristics of the features and the relationship between the features. It should be understood that when the placement direction of the present utility model changes, the characteristics of the features and the direction of the relationship between the features also change accordingly. Therefore, the directional words do not constitute an absolute limitation on the characteristics of the features and the relationship between the features in space, but only play a relative limitation role.
[0026] The utility model provides a discharging device for hot pressing production of brake pads, such as Figures 1 to 5 As shown, it includes a frame 1, a transverse sliding device 2, an integrated feeding device 3 and a material receiving and digging device 4; the transverse sliding device 2 is arranged on the frame 1, the integrated feeding device 3 is arranged at the movable end of the transverse sliding device 2 and can be driven by the transverse sliding device 2 to slide transversely, and two material receiving and digging devices 4 are provided and the two material receiving and digging devices 4 are arranged along the same straight line, which is parallel to the frame 1; when one of the material receiving and digging devices 4 is in the process of digging and discharging the brake pad, the other can receive the brake pad, thereby reducing the waiting time and ensuring the continuity and stability of the brake pad production.
[0027] Each material receiving and diverting device 4 includes a mounting plate 41, a material receiving sliding mechanism 42, a material receiving assembly 43 and a material diverting mechanism 44; the mounting plate 41 is arranged on the frame 1, the material receiving sliding mechanism 42 is arranged on the mounting plate 41, the material receiving assembly 43 is slidably connected to the mounting plate 41 and is driven by the material receiving sliding mechanism 42 to slide laterally, and the material diverting mechanism 44 is arranged at one end of the mounting plate 41 away from the integrated blanking device 3; the material diverting mechanism 44 is provided with a material diverting accommodating chamber 441 and two discharge ports 442 respectively located at the longitudinal ends of the material diverting accommodating chamber 441, the material receiving assembly 43 can receive the brake pads delivered from the integrated blanking device 3, the material receiving assembly 43 can slide to the material diverting accommodating chamber 441, and the material diverting mechanism 44 can divert the brake pads on the material receiving assembly 43 located in the material diverting accommodating chamber 441 to the discharge port 442.
[0028] Based on the above structural setting, the material shifting mechanism 44 is provided with two material discharge ports 442. The material shifting mechanism 44 can shift the brake pad to the material discharge port 442, and finally drop it to the external material receiving trolley; through the double-sided material discharge method, the filling time of the material receiving trolley will be greatly extended, and the staff can replace the material receiving trolley more calmly, which not only reduces the labor intensity but also improves the production efficiency.
[0029] In this embodiment, the material receiving sliding mechanism 42 includes a material receiving motor 421, a material receiving slide rail 422 and a material receiving slider seat 423; the material receiving slide rail 422 and the material receiving motor 421 are both arranged on the mounting plate 41, the material receiving slider seat 423 is slidably connected to the material receiving slide rail 422 and driven by the material receiving motor 421 to slide horizontally by means of a belt drive, and the material receiving assembly 43 is arranged on the material receiving slider seat 423. When it is necessary to receive the material, the material receiving motor 421 drives the material receiving assembly 43 to slide to the bottom of the integrated material discharging device 3 to receive the brake pads lowered by the integrated material discharging device 3, and the material receiving motor 421 then drives the material receiving assembly 43 to enter the material discharging accommodating chamber 441 to complete the receiving of the brake pads.
[0030] In this embodiment, the material receiving assembly 43 includes a support plate 431 and a material receiving plate 432 ; the support plate 431 is disposed on the material receiving slider seat 423 , and the material receiving plate 432 is disposed on the support plate 431 .
[0031] In this embodiment, the receiving plate 432 is provided with a separator plate 433, which can separate the brake pads in an orderly manner, avoiding the stacking and confusion of the brake pads during the receiving process. It can not only reduce the time spent by the staff on sorting the brake pads, but also ensure that the process on the production line is smoother, thereby improving the overall production efficiency.
[0032] In this embodiment, the mounting plate 41 is provided with a material baffle plate 411, which plays a blocking role and effectively prevents the brake pads from accidentally falling off during unloading or transportation, thereby ensuring the continuity and safety of the production process.
[0033] In this embodiment, the material shifting mechanism 44 includes a material shifting rack 443, a material shifting cylinder 444 and a material shifting plate 445; the material shifting rack 443 is set on the mounting plate 41, the material shifting cylinder 444 is set on the material shifting rack 443, the material shifting plate 445 is set at the telescopic end of the material shifting cylinder 444 and can be driven by the material shifting cylinder 444 to slide longitudinally on the material shifting rack 443, and the material shifting plate 445 can shift the brake pad to the discharge port 442. When the brake pad needs to be discharged, the material discharging cylinder 444 drives the material discharging plate 445 to displace the brake pad on the material receiving plate 432 located in the material discharging chamber 441 to one of the discharge ports 442. After the material receiving plate 432 successfully receives the material again and returns to the material discharging chamber 441, the material discharging cylinder 444 drives the material discharging plate 445 again to displace the brake pad on the material receiving plate 432 to another discharge port 442 to complete the continuous discharging of the brake pad, effectively reducing the number of movements of the material discharging mechanism 44 and reducing the energy consumption in the production process, thereby further improving the overall production efficiency.
[0034] In this embodiment, the transverse sliding device 2 includes a transverse sliding motor 21, a transverse slider seat 22 and a transverse slide rail 23. The transverse sliding motor 21 and the transverse slide rail 23 are both arranged on the frame 1. The transverse slider seat 22 is slidably connected to the transverse slide rail 23 and driven by the transverse sliding motor 21 to slide in the transverse direction by means of a belt transmission. The integrated unloading device 3 is arranged on the transverse slider seat 22. When the integrated unloading device 3 needs to unload the brake pad, the transverse sliding motor 21 drives the integrated unloading device 3 to slide to one of the material receiving and diverting devices 4, and the material receiving motor 421 drives the material receiving assembly 43 to be opposite to the integrated unloading device 3. The integrated unloading device 3 places the brake pad on the material receiving assembly 43 to complete the unloading of the brake pad.
[0035] In this embodiment, the integrated unloading device 3 includes a base 31, a longitudinal sliding frame 32, a longitudinal sliding mechanism 33, a pick-up and placement mechanism 34 and an unloading mechanism 35; the base 31 and the unloading mechanism 35 are arranged on the transverse slider seat 22, the longitudinal sliding mechanism 33 is arranged on the base 31, the longitudinal sliding frame 32 is slidably connected to the base 31 and driven by the longitudinal sliding mechanism 33 to slide longitudinally, and the pick-up and placement mechanism 34 is arranged on the longitudinal sliding frame 32; the pick-up and placement mechanism 34 is used to pick up the brake pad from the external hot pressing equipment and place it on the unloading mechanism 35, and the unloading mechanism 35 is used to transfer the brake pad put down by the pick-up and placement mechanism 34 to the material receiving assembly 43. The pick-up and placement mechanism 34 and the unloading mechanism 35 are prior art, and their structures and working principles are not repeated in this application.
[0036] In summary, the discharging equipment for hot pressing production of brake pads can solve the problem that the discharging equipment for hot pressing production of brake pads in the prior art uses single-sided discharging, which increases the labor intensity of the staff and reduces the production efficiency.
[0037] In the absence of conflict, the above-mentioned embodiments and features thereof may be combined with each other.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. A discharging device for hot pressing production of brake pads, characterized in that: The machine comprises a frame (1), a transverse sliding device (2), an integrated material discharging device (3) and a material receiving and shifting device (4); the transverse sliding device (2) is arranged on the frame (1), the integrated material discharging device (3) is arranged at the movable end of the transverse sliding device (2) and can be driven by the transverse sliding device (2) to slide in the transverse direction, and two material receiving and shifting devices (4) are arranged and the two material receiving and shifting devices (4) are arranged along the same straight line, and the straight line is parallel to the frame (1); Each material receiving and discharging device (4) comprises a mounting plate (41), a material receiving sliding mechanism (42), a material receiving assembly (43) and a material discharging mechanism (44); the mounting plate (41) is arranged on the frame (1), the material receiving sliding mechanism (42) is arranged on the mounting plate (41), the material receiving assembly (43) is slidably connected to the mounting plate (41) and driven by the material receiving sliding mechanism (42) to slide in the transverse direction, and the material discharging mechanism (44) is arranged on the mounting plate (41) away from the integrated unloading device (3) one end of the material shifting mechanism (44) is provided with a material shifting accommodating chamber (441) and two discharge ports (442) respectively located at the longitudinal ends of the material shifting accommodating chamber (441); the material receiving component (43) can receive the brake pad sent from the integrated unloading device (3); the material receiving component (43) can slide to the material shifting accommodating chamber (441); and the material shifting mechanism (44) can shift the brake pad on the material receiving component (43) located in the material shifting accommodating chamber (441) to the discharge port (442).
2. The discharging equipment for hot pressing production of brake pads according to claim 1 is characterized in that: The material receiving sliding mechanism (42) comprises a material receiving motor (421), a material receiving slide rail (422) and a material receiving slider seat (423); the material receiving slide rail (422) and the material receiving motor (421) are both arranged on the mounting plate (41); the material receiving slider seat (423) is slidably connected to the material receiving slide rail (422) and driven by the material receiving motor (421) to slide in the transverse direction by means of a belt transmission; and the material receiving assembly (43) is arranged on the material receiving slider seat (423).
3. The discharging equipment for hot pressing production of brake pads according to claim 2 is characterized in that: The material receiving assembly (43) comprises a support plate (431) and a material receiving plate (432); the support plate (431) is arranged on the material receiving slide block seat (423), and the material receiving plate (432) is arranged on the support plate (431).
4. The discharging equipment for hot pressing production of brake pads according to claim 3 is characterized in that: The material receiving plate (432) is provided with a material separating plate (433).
5. The discharging equipment for hot pressing production of brake pads according to claim 1, characterized in that: The mounting plate (41) is provided with a material blocking plate (411).
6. The discharging equipment for hot pressing production of brake pads according to claim 1, characterized in that: The material shifting mechanism (44) comprises a material shifting frame (443), a material shifting cylinder (444) and a material shifting plate (445); the material shifting frame (443) is arranged on the mounting plate (41), the material shifting cylinder (444) is arranged on the material shifting frame (443), the material shifting plate (445) is arranged at the telescopic end of the material shifting cylinder (444) and can be driven by the material shifting cylinder (444) to slide longitudinally on the material shifting frame (443), and the material shifting plate (445) can shift the brake pad to the material outlet (442).
7. The discharging equipment for hot pressing production of brake pads according to claim 1 is characterized in that: The transverse sliding device (2) comprises a transverse sliding motor (21), a transverse sliding block seat (22) and a transverse sliding rail (23); the transverse sliding motor (21) and the transverse sliding rail (23) are both arranged on the frame (1); the transverse sliding block seat (22) is slidably connected to the transverse sliding rail (23) and is driven by the transverse sliding motor (21) to slide in the transverse direction by means of a belt transmission; and the integrated unloading device (3) is arranged on the transverse sliding block seat (22).
8. The discharging equipment for hot pressing production of brake pads according to claim 7, characterized in that: The integrated unloading device (3) comprises a base (31), a longitudinal sliding frame (32), a longitudinal sliding mechanism (33), a pick-and-place mechanism (34) and an unloading mechanism (35); the base (31) and the unloading mechanism (35) are arranged on a transverse sliding block seat (22), the longitudinal sliding mechanism (33) is arranged on the base (31), the longitudinal sliding frame (32) is slidably connected to the base (31) and driven by the longitudinal sliding mechanism (33) to slide in the longitudinal direction, and the pick-and-place mechanism (34) is arranged on the longitudinal sliding frame (32); the pick-and-place mechanism (34) is used to place the brake pad on the unloading mechanism (35), and the unloading mechanism (35) is used to transfer the brake pad put down by the pick-and-place mechanism (34) to the receiving assembly (43).