Laminating production line

By designing a composite film production line that includes feeding, flip, turn, composite film and drying functions, the problem of low automation in the existing technology is solved, and efficient automated production of ceramic tiles is achieved, saving labor and improving production efficiency.

CN222742989UActive Publication Date: 2025-04-11恩平市祥达陶瓷有限公司
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Patent Information

Application Number
CN202420605083.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2025-04-11
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

The existing tile adhesion automation production line is not very automated, and cannot meet the needs of tiles for flip replacement direction and composite film packaging during the production process.

Method used

A composite film production line is designed, including loading equipment, flip machines, turnover machines, composite film machines, drying mechanisms and cutting equipment. Through the coordinated work of a series of conveyor belts and robots, the automatic loading and unloading of ceramic tiles, flipsing, turnover, protective film packaging and drying.

Benefits of technology

It improves the automation level of the ceramic tile production line, saves labor, reduces labor intensity, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laminating production line, including a loading device and a unloading device, wherein the loading device is used to absorb and load ceramic tiles, the unloading device is arranged at one side of the loading device, the unloading device is used to absorb and unload ceramic tiles, and a first conveyor belt, a first turning machine, a second conveyor belt, a first U-turning machine, a third conveyor belt, a laminating machine, a fourth conveyor belt, a drying mechanism, a fifth conveyor belt, a second U-turning machine, a sixth conveyor belt and a second turning machine are sequentially arranged between the loading device and the unloading device, the first conveyor belt is used to convey the ceramic tiles loaded on the loading device to the first turning machine, the first turning machine is used to turn over and move the ceramic tiles to the second conveyor belt, and the second conveyor belt is used to convey the ceramic tiles on the first turning machine to the first U-turning machine. The utility model has the advantages of reasonable design, high degree of automation, saving labor, and reducing labor intensity.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tile attachment, and in particular relates to a laminating production line. Background Art

[0002] Ceramic tiles are a kind of acid- and alkali-resistant porcelain or stone made of refractory metal oxides and semi-metal oxides through grinding, mixing, pressing, glazing, and sintering. The raw materials are mostly clay or quartz sand, which are compressed and mixed at high temperatures and have high hardness. Before packaging, ceramic tiles need to be attached with a protective film on the surface of the tiles to prevent the surface of the tiles from being worn and scratched. They are mainly produced using a laminating production line.

[0003] For example, patent application No. 202110329377.1 discloses an automated production line for attaching ceramic tiles, including a conveyor line, wherein both front and rear sides of the top of the conveyor line are fixedly connected with position adjustment components, and a bubble removal component is fixedly connected between the two position adjustment components; the bubble removal component includes a pressure rod, the bottom of the pressure rod is in an arc shape, and both ends of the pressure rod are fixedly connected with a buffer plate, and an adjustment frame is provided on the outside of the buffer plate, and the top and bottom of the buffer plate are fixedly connected with a buffer spring, and the end of the buffer spring away from the buffer plate is fixedly connected to the inner wall of the adjustment frame. The automated production line for attaching ceramic tiles can remove bubbles, but in the specific production process, the ceramic tiles need to be flipped and changed in direction to complete the laminating packaging and loading and unloading, etc. The degree of automation of the automated production line for attaching ceramic tiles is not high and cannot meet the needs. Utility Model Content

[0004] In order to solve the deficiencies in the prior art, the utility model provides a laminating production line with a high degree of automation.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] The laminating production line includes a loading device and a unloading device. The loading device is used to absorb and load tiles. The unloading device is arranged on one side of the loading device. The unloading device is used to absorb and unload tiles. A first conveyor belt, a first turning machine, a second conveyor belt, a first U-turning machine, a third conveyor belt, a laminating machine, a fourth conveyor belt, a drying mechanism, a fifth conveyor belt, a second U-turning machine, a sixth conveyor belt and a second turning machine are arranged in sequence between the loading device and the unloading device. The first conveyor belt is used to convey the tiles loaded on the loading device to the first turning machine. The first turning machine is used to turn the tiles and move them to the second conveyor belt. The first conveyor belt is used to transport the tiles on the first turning machine to the first U-turning machine. The first U-turning machine is used to drive the tiles to rotate and transport the tiles to the third conveyor belt. The third conveyor belt is used to transport the tiles to the laminating machine to complete the packaging of the protective film. The fourth conveyor belt is used to transport the tiles packaged with the protective film to the drying mechanism for drying. The fifth conveyor belt is used to transport the dried tiles to the second U-turning machine. The second U-turning machine is used to drive the tiles to rotate and transport the tiles to the sixth conveyor belt. The sixth conveyor belt is used to transport the tiles to the second turning machine. The second turning machine is used to flip the tiles and transport them to the unloading or equipment.

[0007] Preferably, the drying mechanism comprises a first drying box, a second drying box and a third drying box which are connected in sequence, and the first drying box, the second drying box and the third drying box are used for drying the tiles once, twice and tertiary respectively.

[0008] Preferably, the feeding device comprises a first frame and a first manipulator, the first manipulator is mounted on the first frame, and a first suction cup is provided on the first manipulator, and the first suction cup is used to absorb the tiles;

[0009] The unloading equipment comprises a second frame and a second manipulator. The second frame is arranged at one side of the first frame. The second manipulator is installed on the second frame. The second manipulator is provided with a second suction cup for adsorbing tiles.

[0010] By adopting the above technical solution, the utility model has the following beneficial effects:

[0011] The utility model is equipped with a loading device, a first conveyor belt, a first turning machine, a second conveyor belt, a first turning machine, a third conveyor belt, a laminating machine, a fourth conveyor belt, a drying mechanism, a fifth conveyor belt, a second turning machine, a sixth conveyor belt, a second turning machine and a unloading device in sequence. When used, the loading, turning, turning, packaging protective film, drying and unloading of tiles can be completed. The overall design is reasonable and the degree of automation is high, which can save labor and reduce labor intensity.

[0012] In summary, the utility model has the advantages of reasonable design, high degree of automation, saving manpower, reducing labor intensity, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a structural schematic diagram of the utility model;

[0014] Figure 2 It is a structural schematic diagram of the feeding equipment of the utility model;

[0015] Figure 3 It is a structural schematic diagram of the unloading equipment of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the first turning machine of the utility model. DETAILED DESCRIPTION

[0017] The technical solution of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all of the embodiments.

[0018] The components of the embodiments of the present invention generally described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0019] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0020] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] Example 1

[0023] In this embodiment, a laminating production line is proposed to complete the loading and unloading of tiles and automatic laminating (ie, packaging of protective films), with a high overall degree of automation, which can effectively save labor.

[0024] like Figure 1-4 As shown, in one embodiment of the utility model, the laminating production line of the utility model includes a loading device and a unloading device, the loading device is used to adsorb and load ceramic tiles, the unloading device is arranged on one side of the loading device, and the unloading device is used to adsorb and unload ceramic tiles, and a first conveyor belt 100, a first turning machine, a second conveyor belt 101, a first U-turn machine 102, a third conveyor belt 103, a laminating machine 104, a fourth conveyor belt 105, a drying mechanism, a fifth conveyor belt 106, a second U-turn machine 107, a sixth conveyor belt 108 and a second turning machine are sequentially arranged between the loading device and the unloading device, that is, the laminating production line of the utility model includes a loading device, a first conveyor belt 100, a first turning machine, a second conveyor belt 101, a first U-turn machine 102, a third conveyor belt 103, a laminating machine 104, a fourth conveyor belt 105, a drying mechanism, a fifth conveyor belt 106, a second U-turn machine 107, a sixth conveyor belt 108 and a second turning machine connected in sequence. The sixth conveyor belt 108, the second turning machine and the unloading equipment, the first conveyor belt 100 is used to convey the tiles loaded on the loading equipment to the first turning machine, the first turning machine is used to turn the tiles and move them to the second conveyor belt 101, the second conveyor belt 101 is used to convey the tiles on the first turning machine to the first U-turn machine 102, the first U-turn machine 102 is used to drive the tiles to rotate and convey the tiles to the third conveyor belt 103, the third conveyor belt 103 is used to convey the tiles to the laminating machine 104 to complete the packaging of the protective film, the fourth conveyor belt 105 is used to convey the tiles wrapped with the protective film to the drying mechanism for drying, the fifth conveyor belt 106 is used to convey the dried tiles to the second U-turn machine 107, the second U-turn machine 107 is used to drive the tiles to rotate and convey the tiles to the sixth conveyor belt 108, the sixth conveyor belt 108 is used to convey the tiles to the second turning machine, the second turning machine is used to turn the tiles and convey them to the unloading or equipment.

[0025] The drying mechanism is an existing mature technology. The drying mechanism in the utility model includes a first drying box 109, a second drying box 110 and a third drying box 111 which are connected in sequence. The first drying box 109, the second drying box 110 and the third drying box 111 are respectively used for drying the tiles once, twice and tertiary. It can be understood that the fourth conveyor belt 105 can extend to the lower sides of the first drying box 109, the second drying box 110 and the third drying box 111 so that the tiles pass through the first drying box 109, the second drying box 110 and the third drying box 111 in sequence to complete the first drying, the second drying and the tertiary drying.

[0026] Please continue to refer to Figure 2 and Figure 3 The loading device of the utility model includes a first frame 112 and a first manipulator 113. The first manipulator 113 is installed on the first frame 112. The first manipulator 113 is provided with a first suction cup 114. The first suction cup 114 is used to adsorb tiles. The unloading device includes a second frame 115 and a second manipulator 116. The second frame 115 is arranged on one side of the first frame 112. The second manipulator 116 is installed on the second frame 115. The second manipulator 116 is provided with a second suction cup 117. The second suction cup 117 is used to adsorb tiles.

[0027] like Figure 4 As shown, the first turning machine of the utility model includes a third frame 1, a feeding mechanism, a turning mechanism and a unloading mechanism. A table can be set on the top of the third frame 1 so that the feeding mechanism, the turning mechanism and the unloading mechanism are all set on the table. The feeding mechanism is set on one side of the third frame 1 and the feeding mechanism is used to convey materials. The turning mechanism is set in the middle of the third frame 1 and the turning mechanism is used to turn over the materials conveyed by the feeding mechanism. The side of the feeding mechanism close to the turning mechanism extends into the turning mechanism. The unloading mechanism is set on the other side of the third frame 1 and the unloading mechanism is used to output the materials turned over by the turning mechanism. The end of the unloading mechanism close to the turning mechanism extends into the turning mechanism, wherein the feeding mechanism includes a first driving assembly 2 and a first conveyor belt 1003, and the first driving assembly 2 and the first conveyor belt 1003 are both set in the first The first driving assembly 2 is on the third frame 1 and is connected to the first conveyor belt 1003. The first driving assembly 2 drives the first conveyor belt 1003 to rotate. The side of the first conveyor belt 1003 close to the flipping mechanism extends into the flipping mechanism. The flipping mechanism includes a flipping assembly and a second driving assembly. The second driving assembly and the flipping assembly are both arranged on the third frame 1 and the second driving assembly is connected to the flipping assembly. The second driving assembly drives the flipping assembly to flip. The unloading mechanism includes a second conveyor belt 1014 and a third driving assembly 5. The second conveyor belt 1014 and the third driving assembly 5 are both arranged on the third frame 1 and the third driving member drives the second conveyor belt 1014 to rotate. One end of the first conveyor belt 1003 close to the flipping assembly extends into the flipping assembly, and one end of the second conveyor belt 1014 close to the flipping assembly also extends into the flipping assembly.

[0028] Ceramic products such as tiles need to be turned over 180 degrees during the specific production process to facilitate subsequent production. In the utility model, the feeding mechanism, the turning mechanism and the unloading mechanism are integrated together. In particular, the end of the first conveyor belt 1003 close to the turning assembly extends into the turning assembly, and the end of the second conveyor belt 1014 close to the turning assembly also extends into the turning assembly. The turning of the turning assembly does not interfere with the conveying of the first conveyor belt 1003 and the second conveyor belt 1014, and the overall structural design is reasonable.

[0029] Please continue to refer to Figure 4 The turning assembly includes a turning shaft 6, a first square tube 7, a second square tube, a third square tube 8, a fourth square tube, a fifth square tube 9, a sixth square tube, a seventh square tube 10 and an eighth square tube. The turning shaft 6 is rotatably mounted on the middle part of the third frame 1 along the front-to-back direction. The first square tube 7 and the second square tube are arranged at corresponding intervals on the rear end of the turning shaft 6 along the left-right direction. The third square tube 8 and the fourth square tube are arranged at corresponding intervals on the rear of the turning shaft 6 along the left-right direction, and the third square tube 8 is located on the front side of the first square tube 7. The fifth square tube 9 and the sixth square tube are arranged at corresponding intervals on the front of the turning shaft 6 along the left-right direction, and the fifth square tube 9 is located on the front side of the third square tube 8. The seventh square tube 10 and the eighth square tube are arranged at corresponding intervals on the front end of the turning shaft 6 along the left-right direction, and the seventh square tube 10 is located on the front side of the fifth square tube 9. The first conveyor belt 1003 and the second conveyor belt 1014 are both located between the third square tube 8 and the fifth square tube 9. The first conveyor belt 1003 The right end is located on the right side of the left end of the third tube 8, and the left end of the second conveyor belt 1014 is located on the left side of the right end of the third tube 8. The second driving assembly includes a flip motor 11 and a connecting member 12. The connecting member 12 can specifically be a driving member or a driving wheel that cooperates with the flip shaft 6. The flip motor 11 is arranged on the upper front side of the third frame 1 and the flip motor 11 is connected to the flip shaft 6 through the connecting member 12. The flip motor 11 is used to drive the flip shaft 6 to rotate. The first driving assembly 2 includes a first transmission motor, which is arranged on the left side of the front of the third frame 1 and the first transmission motor is connected to the first conveyor belt 1003. The first transmission motor is used to drive the first conveyor belt 1003 to rotate. The third driving assembly 5 includes a second transmission motor, which is arranged on the right side of the front of the third frame 1 and the second transmission motor is connected to the second conveyor belt 1014. The second transmission motor is used to drive the second conveyor belt 1014 to rotate;

[0030] It can be understood that in order to protect the product, a shock-absorbing structure, such as protective cotton, can be added to the first square tube 7, the second square tube, the third square tube 8, the fourth square tube, the fifth square tube 9, the sixth square tube, the seventh square tube 10 and the eighth square tube to avoid damage to the product. The specific use process of the utility model is that the first transmission motor is started to drive the first conveyor belt 1003 to rotate, and the first conveyor belt 1003 drives the product to move to the right until the right side of the product is clamped in the left part between the first square tube 7 and the second square tube, the left part between the third square tube 8 and the fourth square tube, the left part between the fifth square tube 9 and the sixth square tube, and the left part between the seventh square tube 10 and the eighth square tube. The flip motor 11 is then started to drive the flip shaft 6 to rotate, and the flip shaft 6 drives the first square tube 7, the second square tube, the third square tube 8, the fourth square tube, the fifth square tube 9, the sixth square tube, the seventh square tube 10 and the eighth square tube so that the products on the first square tube 7, the second square tube, the third square tube 8, the fourth square tube, the fifth square tube 9, the sixth square tube, the seventh square tube 10 and the eighth square tube rotate and fall on the second conveyor belt 1014, and then the second transmission motor is started to drive the second conveyor belt 1014 to rotate to complete the unloading. The utility model as a whole is used in conjunction with other production equipment or production lines, with a simple overall structure, reasonable design and high production efficiency.

[0031] The specific structure of the second turning machine of the utility model is the same as that of the first turning machine, and will not be described in detail.

[0032] The first U-turn machine 102 of the utility model includes a fourth frame, a lifting mechanism, a rotating mechanism and a rotating table. The lifting mechanism and the rotating mechanism are both installed on the fourth frame. The rotating table is connected to the rotating mechanism, and the rotating mechanism is connected to the lifting mechanism. The lifting mechanism drives the rotating mechanism and the rotating table to lift and lower, and the rotating mechanism drives the rotating table to rotate. When the tiles arrive between the second conveyor belt 101 and the third conveyor belt 103, the tiles fall on the rotating table. The lifting mechanism first drives the rotating mechanism and the rotating table to lift and lower, and the rotating mechanism then drives the rotating table to rotate. The rotating table drives the tiles to rotate 180 degrees, and then the rotating mechanism and the lifting mechanism are reset, and the tiles fall back on the third conveyor belt 103. The second U-turn machine 107 of the utility model has the same structure as the first U-turn machine 102, and the working principle is also the same. There are similar technologies in the prior art, and more detailed structures will not be repeated.

[0033] This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model are within the protection scope of the technical solution of the utility model.

Claims

1. Laminating production line, characterized by , including a loading device and a unloading device, the loading device is used to absorb and load the tiles, the unloading device is arranged on one side of the loading device, the unloading device is used to absorb and unload the tiles, and the first conveyor belt, the first turning machine, the second conveyor belt, the first U-turn machine, the third conveyor belt, the laminating machine, the fourth conveyor belt, the drying mechanism, the fifth conveyor belt, the second U-turn machine, the sixth conveyor belt and the second turning machine are arranged in sequence between the loading device and the unloading device. The first conveyor belt is used to convey the tiles loaded on the loading device to the first turning machine, the first turning machine is used to turn the tiles and move them to the second conveyor belt, the first conveyor belt The second conveyor belt is used to transport the tiles on the first turning machine to the first U-turn machine, the first U-turn machine is used to drive the tiles to rotate and transport the tiles to the third conveyor belt, the third conveyor belt is used to transport the tiles to the laminating machine to complete the packaging of the protective film, the fourth conveyor belt is used to transport the tiles packaged with the protective film to the drying mechanism for drying, the fifth conveyor belt is used to transport the dried tiles to the second U-turn machine, the second U-turn machine is used to drive the tiles to rotate and transport the tiles to the sixth conveyor belt, the sixth conveyor belt is used to transport the tiles to the second turning machine, and the second turning machine is used to flip the tiles and transport them to the unloading or equipment.

2. The laminating production line according to claim 1, characterized in that: The drying mechanism comprises a first drying box, a second drying box and a third drying box which are connected in sequence. The first drying box, the second drying box and the third drying box are respectively used for performing primary drying, secondary drying and tertiary drying on the tiles.

3. The laminating production line according to claim 1, characterized in that: The feeding device comprises a first frame and a first manipulator, the first manipulator is mounted on the first frame, and a first suction cup is provided on the first manipulator, and the first suction cup is used to absorb the tiles; The unloading equipment comprises a second frame and a second manipulator. The second frame is arranged at one side of the first frame. The second manipulator is installed on the second frame. The second manipulator is provided with a second suction cup for adsorbing tiles.

Citation Information

Patent Citations

  • Automatic ceramic tile sticking production line

    CN113060343A